engine HONDA CIVIC 1998 6.G Workshop Manual

|-
DI6YTengine('96mode|.,97coupe:KA,Kcmode|s,,97sedan:KA,KC,KL{Dx}modets,'gThatchback:a||models}:
COOLANT
o
l)
r.-.
.t)
a:!)
o-o
aroa1t
PRIMARY HEATED OXYGEN SENSOR (PRIMARY HOzS,
SENSOR 1)SECONDARY HEATED OXYGEN SENSOR {SECONDARY
HOzS, SENSOR 2)
MANIFOLD AESOI-UTE PRESSURE IMAP) SENSOR
ENGINE COOLANT TEMPERATURE IECT) SENSOR
INTAKE AIR TEMPERATURE (IAT} SENSOR
CRANKSHAFT SPEED FLUCTUATION (CKF) SENSOR
IDLE AIR CONTROL (IACI VALVE
THROTTLE BOOY (TB)
FUEL INJECTORFUEL FILTERFUEL PRESSURE REGULATOR
FUEL PUMP IFPIFUEL TANKFUEL TANK EVAPORATIVE EMISSION (EVAPI VALVE
AIR CLEANERRESONATORPOSITIVE CRANKCASE VENTILTATION IPCVI VALVE
EVAPORATIVE EMISSION (EVAP} PURGE CONTROL
SOLENOID VALVEEVAPORATIVE EMISSION (EVAP) CONTROL CANISTER
EVAPORATIVE EMISSION IEVAPI TWO WAY VALVE
THREE WAY CATALYTIC CONVERTER (TWCI
[3)@ao(o
a@
(0
@)
(cont'd)
11-25

System Description
Vacuum Connections (cont'd)
Dl6Y7 angin6 ('97 coup.: KL mod€l, sedan: KL (LX) model,,9g modet):
i1] PRIMARY HEATED OXYGEN SENSOR (PRIMARY HO2S,SENSOR 1)E) SECONDARY HEATED OXYGEN SENSOR {SECONDARYHO2S, SENSOR 2l€l MANTFOLD ABSOT_UTE PRESSUnE tMAp) SENSOR€r ENGINE COOLANT TEMPERATURE |ECT) SENSOR€] INTAKE AIR TEMPERATURE IIAT} SENSOR6 CRANKSHAFT SPEED FLUCTUATION ICKFI SENSOR17 IOLE AIR CONTROL IIACI VALVE@ THRoTTLE BoDY {TBIO FUEL INJEGToR(9 FUE|- FTLTEFO FUEL PRESSURE REGULAToR@ FUEL PUMP {FPI(D FUEL TANK@ FIFL TANK EVAPoRATIVE EMIssIoN {EVAPIVALVE(, AIR CLEANER
(tO RESONATORl? PoSITIVE cRANKcAsE VENTILATIoN IPcv}VALVEIA EVAPORANVE EMISSION TEVAPI PURGE CONTROLSOLENOID VALVE19 EVAPORATIVE EMISSION IEVAPI CONTROL CANISTERE EVAPORATIVE EMISSION (EVAPIBYPASS SOLENOIDVALVE€' EVAPoRATIVE EMIssIoN IEVAPI THREE wAY vALvEQ' EVAPORATIVE EMISSION IEVAPI CONTROL CANISTERVENT SHUT VALVE@ FUEL TANK PRESSURE sENsoR{?1! EVAPORANVE EMISSION IEVAPI TWO WAY VALVE?5 THREE WAY CATALYTIC CONVERTER ITWC'
11-26

Dl6Y7 engins ('99 - 00 modelsl:
PRIMARY HEATED OXYGEN SENSOR {PRIMARY HO2S,
SENSOR 1)iiconoanv neareo oxYGEN sENsoR ISECoNDARY
HO2S, 9ENSOR 2)MANIFOLD ABSOLUTE PRESSURE (MAP) SENSOR
ENGINE COOLANT TEMPERATURE (ECT} SENSOR
INTAKE AIR TEMPERATURE (IATI SENSOR
CRANKSHAFT SPEED FLUCTUATION ICKFI SENSOR
IOLE AIR CONTROL (IAC} VALVE
THROTTLE BODY (TBl
FUEL INJECTORFUEL FILTERFUEL PRESSURE REGULATOR
FUEL PUMP (FP)
FUEL TANKAIR CLEANERRESONATOR
6d POSITIVE CRANKCASE VENTILATION (PCV) VALVE
6 rvapoamve eutssloN tEvAP) PURGE coNTRoL
SOLENOID VALVECO PURGE JOINT6 evlponnnve eutssloN (EvAPl coNTRoL cANlsrER
i evlponnnve eussloN {EVAP} BYPASS solrNolD
VALVE
6) EVAPORATIVE EMISSION (EVAPI CONTROL CANISTEN
FILTER
@ EVAPORATIVE EMISSTON (EVAP) CONTROL CANISTER
VENT SHUI VALVEA FUEL TANK PRESSURE SENSON
d rvlpoamve emtsstoN tEvAPl rwo wAY vALvE
6 orueonno nerueLING vAPoR REcovERY loRvnl vENT
SHUT VALVE
€) ongolno neruellNc VAPOR RECOVERY {ORVR) VAPOR
RECIRCULATION VALVE
€) THREE WAY CATALYTIC CONVERTER (TWC)
a
6t
@!.,
o@ao
@@
(}
@@
(cont'd)
11-27

I
a
System Description
Vacuum Connections (cont'd)
816A2 engine:
@ EvApoRATtvE EMtsstoN tEvAp) puRGE coNTRoLSOLENOID VALVE@ PURGE JoINT€t EvApoRATtvE EMtsstoN (EVApt coNTRoL caNtsTERQA EVAPORATIVE EMISSION (EVAP) BYPASS SOLENOIDVALVE
@ EVApoRATtvE EMtsstoN lEvApl coNTRoL caNtsrERFILTER@ EvApoRATtvE EMtsstoN {EvApt coNrRoL cANtsrERVENT SHUT VALVE@ FUEL TANK PRESSURE sENsoRGI EVAPORATIVE EMISSION (EVAP} TWO WAY VALVE@ ONBOARD REFUETING VAPOR RECOVERY {ORVR} VENTSHUT VALVE@ oNBoAnD REFUELING vApoR REcovERy (oRvRl vApoR. RECIRCULATION VALVE(c} THREE WAY CATALYTIC CONVERTER {TWCI
(' PRIMARY HEATED OXYGEN SENSOR IPRIMARY HO2S.SENSOR 1l.?) SECONDARY HEATED OXYGEN SENSOR {SECONDARYHO2S, SENSOR 2)13] MANIFOLD ABSoLUTE PRESSURE (MAP) sENsoBi' ENGINE COOLANT TEMPERATURE IECT) SENSORO INTAKE AIR TEMPERATURE ITATI SENSORi6l KNOCK SENSOR {KS}O oRANKSHAFT SPEED FLUCTUATIoN {cKF} sENsoR@ IDLE AIR coNTRoL (IAc} VALVE€) THRoTTLE BoDy trB|(D FUEL INJECToRO FUEL PULSATIoN DAMPER[D FUEL FILTER@ FUEL PRESSURE REGULAToR!I FUEL PUMP IFP)f,' FUEL TANK(iD ArR CLEANERt' RESONAToR'.1]i POSITIVE cRANKcAsE VENTILATIoN {Pcv} VALVE
11-28

Electrical Gonnections ('96 - 98 Models,'99 - 00 Dl6Y5 engine with M/T)
(
I .a: arr .nd Drar, .nsrF=.5 Er..d afr.nd Dla 6eh.
r?, cvt (D,t6ys ddn.tDd Oiew d!lh..8:'S6 Dr6Y3 dsin. td|p.), '97 Dl6Y8 {tin.{cou9.; .ll Dod.b..r!.t: lG nod.ll, sa Or6Y5 mdn',
'10: MfI lD1aV5 .ncir.lrrt. Exc.or M/I (D15Y5.ntin.lr12: O16Y5. Ol6Ya.ncln.
rt5. i9? Ot0\., ssid l6up.; (L mod.l,..d..:Kl ttxl mod.ll, 9a Dl6rr.ndn.
To A/C PlEStUnC 6wrctt
No, 13 l{ Et tU[9 ll5 Al
No. ri Al'ltElATOll gt l€Ntol lt,5 Alt{o. 3l EtAatEn gc at lt.5 al
clEc{
.2. Arr pt6rt, DraYt .nlh.t
.a: AfI .nd Drart .ndn
o [rnEnoR UGtlT lt.s Ar
o HoRx tr5 AF
o rcr l|o Ar
(cont'd)
11-29
r: h tL o.d..{ood io/t l.v bor

System Description
Electrical Connections ('96 - 98 Models, ,99 - 00(cont'd)
PRESSURESENSOE
EGR
UFTsENsoR *3
EGR
uF
D16Y5 engine with M/Tl(
SENSOF
solENoto vALvE *3
wec soLeton vltve'!2
SENSOR
SPEED sENsoR'2
COUNTEFSHAFIsPEED sENsoR*2
soeeloto vltve l*2
ToI|{TEFLOCKCONTBOLUNIT
*l: t SA model*2: A/T(DI6W, oi6y8 engine)*3:CVT(DI6Y5 6ngine)1.4 : A"/T and Dl6Y7 engine*5; Except A/T and Dl6Y7 engine*6: A/T(O16YO engin6)*7:CW(DI6y5 ongine) and D16y8 engino*8;'96 Ol6Y8 sngine (coupe), ,97 D16y5ongine (coup€: all modol!, sedan: KLmodoD, '98 Dl6Y5 engine, '98 ot6Y8en9ne*9:D16Y5 engin.*10 : |!UT(D16Y5 engine)*ll : Except iUT(Dl6Y5engine)*12: D16y5, 016yo engino*13: DI6YO engine*14:Dl6Y7 engine*15:'97 D16Y7 engine [coupe: KL modet,ssdan: KL(LX) modetl, '9gDt6y7 engine
c-rrusren vem srur vtvrlf;
ECM/PCMA(32P)ECM/PCi/lBEsP)
ECM/PCMD(16P)
1 1-30
TERMINAL LOCATIONS

System Description
Electrical Connections ('96 - 98 Models, ,99 - 00 Dl6y5 engine with M/T)(cont'd)
ptozs'"
pozslttc*rr
WHT,'RED'l
s02sHTc-BLK/WHT
aLKlyeL!
LraeL*ro
pozsntc*lu
:soL*3
BLU/ALK
12: A/T (Ol6Y7, Dl6Y8 enginel'3: CvT lDt6Y5 engane)ia: A/T and Dl6Y7 enqine15: Erc.pt A/T.nd Dr6Y7 engine'6:A/T (O16Y8.ngine)i7: CVI {D l6Y5 Gosin.) .nd D16yo snqiner8:'96 DI6YB .ngi.. lcoup.), ,97 Dt6ylensio. (coups: lll mod6ts, s.d6n. KLdod6ll,'98 D16y5 6ngine.,9a D16y8ongine,'99 - 00 Ot6Y5 (M/Tlonoine'9: Dl6Y5 ongine'10: M/T lO16Y5 engine)'l r: Ex@pt M/T (Dt6y5 engine)r'12: Ot6Y5, Ol6Y8.ngine
'15r'97 D16Y7.ngine {coupe: Kt- model, sedan:(L (l-Ximod.l), '98 Dl6y7 angins
*12
Ho2s (sENsoF l)
c125
Ho2s (sENsoR 2)
crls*'u
HO2S (SENSOR'
c142
ecR cortnoL*3SOLENOID VALVE
c14o
wrlaeo!{-L wrzneo.=r.:GFN/BLr-I FcFN,wHr Jalvwrr'Ll ar-x,rvnr, -ff
f--fi"-r".^'--] I
;lcnr-caz fi
\
VT€C PRESSURE
11-32

System Description
Electrical Connestions {'96 - gB Models, ,99 - 00 Dl6yS engine with M/T)(cont'dl
rDic M
ct(P P
CXP M
RET'
YEUGifl
CIG M
\
lhx/ALJ(I
&l'lAL:]
12: A/t tD16Yt, Dt0Y8.ncin.t13: C1/t lDtOYS ssin.t'4 A/T .I(| Di6Y7 .nsi..r5: Erc.tr A/r ..d Dl6Y7 .nsin.t6: AIt lDl6Y8 .ngin.li7:CvI lO16Y5 ..!ln.) ..d Dt6Y8.neln.13: s6 Dt6Y6 ftsi..lco!p.I. 9t Dr6Y8.nqin.lcolF:.rl mo.Llr..d.n: (L no.t.l),,s Di6Y5.nsin..'98 DI6YB.ncin.,'99 -0o O't6Y5 (M/Tt.nsin.
r10: M/I {D16Y5.nsin.}11r: Exc.pt M/T {D16V5.nsin.l'12: Or6Y5, Dl6Ya.ngin.
.i5:3', O16Vt .ngin. lcoup.: X! mod.l,..d.n:(L lLXl mod.ll, 93 ol6Yt.nsin.
s€N90fiI
IrDcsEt soi
IIcxP
FI F']E E
TTiT8At{/ aR / !R|{/ AAX/
11-34

System Description
Electrical Connections ('96 - 98 Models,'99 - 00 Dl6Y5 engine with M/Tl
(cont'dl
GA|l/OfiN
Cl3i C,ta6cart c5o2t--l c5t2
o",.uonr. l FSIX' {| | FYEI l
g
.lc5t0GRN/aaX: rdYEr. ILrGiN' -8rK/8ru -
BEo - -J
IGRN-_'-
8ru'--1
Orl0 C50il
LT
IYTENLOC|(CO TROT UMI
FronIAD|AtOh FAx
T' - RElAv EqtswIrEH
BLu/REo,- l f B!u/FEo,-----l ro a/c swrrcH
t_.1
,10: M/T {D16Y5..sin.l.11: Erc.pt M/l lOr5Y5.nginel'12: Ol6Y5, DlSYa.ngin.
'15: 97 Dl5Y7.ngin. {coup.: Klmod.l, $d.n:(l lLXlmod.ll, 9A DIOYT.nsin.
GRN/BIXI.
- LT GRflr-
T 8r"K/8ru
f"*
fr
ct3t c&t6
12: A/l (Dr5Y7, Dl6Y8.nglnelr3: CyI lOl5Y5..sinel'.: A/T.nd Dr6Y7.nsin.15: Erc.pt A/T .nd D16Y7.ngin6'5r A/i {Dl6Ya.ngin€l17: CVT (D16Y5 .noin.) rnd O16Ya .ngine'8r'96 015Y3 .ngin. lcoup.), 9t O16Ya sngin.(coop.r.llnod.l.,..d.n:KLmod.l), 98ol6Y5o.gins,'94 Di6YA .ngin., '99 - 0O D15Y5 lM/Tl 6ngin.
".*,".u---f
REo--__-
YEri -Gur{ -------
Brur- - l
L
- Etur
ArGEAR ?O6frO Swlrcs
1 1-36

System Description
Electrical Connections ('96 - 98 Models, '99 - 00 Dl6Y5 engine with M/Tl
(cont'dl
atu
EVA? EVPASS
I"l
fAED
F]
TR€D/GRII
c13r c4a6o.3ar- r---------------_lt
I- t| |ll rcrr I- 1| { |
Jt Itt I
]-t r
ol25
Srli$},€
'AAXE SWIICH
GRt{n'Y}rP-___-.l
) caQ
Lll lrlI lJ/c --
.t li-l
'2: A/T {Dl6Y7, 016Y8.ngin.),3: CW {Dl6Y5.nsin.l14: A/T rnd DIGYT lnginc'5: Ex6pt A/T.nd O'l6Y7.ngin€'6r A/T (Ol6Yg cnsin.)rtrCvI lol6Y5 .ngin€) .nd Ol6Y8€ngin.18:'96 O 16Y8 .ngin. lcoup.l, '97 Dl6Y8.nein.{coop.: .ll mod.l., t d.nr KL mod.t,,'98 Dr6Y5.ngin6,'98 Dr 6YE .nein., '!Xl - 0O O16Y5 {M/T).ngin.
19: Dl6Y5.ngin6rl0: M/T {Dl6Y5.ngin!)il1: Exc.pt M/r {Dr6Y5 angin€l'12: Dl6Y5, 016Y8.ngin.'13: O l6Y8 angin.'1a: Ol6Y?.ngin.'15:'97 Dl6Y7..qin. (coup€: Kl dod.t, sd.n:Kl (Lx) mod.l), 98 D16Y7 6ngin.
11-38