Steering system HONDA CIVIC 2000 6.G Owner's Manual

Connector ldentification and Wire Harness Routing
Connoctor or
Tgrminal
Number of
CavitiesLocationConneqts toNot€s
c401
c402
c403
c404
c405
c406
c407
c407
c408
c409
c410
c411
c4't2
c413
c414
c415
c416
c417
c418
c419
c420
c421
c422
c423
c424
c425
c426
c427
c428
c429
c430
c431
c432
c433
c434
c435
c437
c438
't4
l4
8,
1
10
12
24
7
6
18
20
18
7
6
8
7
8
14
2
Above under-dash fuse/relay box
Under left side of dash
Under left side of dash
Under left side of dash
Under left side of dash
Under left side of dash
Under left side of dash
Under left side of dash
Under left side of dash
Behind under-dash fuss/relay box
Under left side of dash
Under left side of dash
Above under-dash fuse/relay box
Under left side of dash
Under-dash relay box
Above under-dash fuse/relay box
Under left side of dash
Under left side of dash
Under left side of dash
Eehind under-dash fuse/relay box
Behind under-dash fuse/relay box
Behind under-dash fuse/relay box
Behind under-dash fuse/rslay box
Behind under-dash fuse/relay box
Under-dash relay box
Under left side of dash
In the steering column cover
In the steering column cover
In the steering column cover
In the steering column cover
Under left side of dash
Under left side of dash
Under middle of dash
Under middle of dash
Under middle of dash
Under middle of dash
Under left side of dash
Under left side of dash
Floor wire harness (C555)
Floor wire harness (C554)
Security system
Cruise control unit
Daytime running lights control unit
Daytime running lights control unit
Roof wiro harness (C7011
Moonroof wire harness (C711)
Front fog light connector
Integrated control unit
Dashboard wire harness (C504)
Dashboard wire harness (C502)
SRS main harness (C802)
Data link connector
Starter cut relay
lgnition switch
Security system
Clutch switch
Clutch inlerlock switch
Under-dash fuse/relay box (C919)
Under-dash fuse/relay box (C920)
Under-dash fuse/relay box (C922)
Under-dash fuse/relay box (C914)
Under-dash fuse/relay box (C915)
Horn relay
Brake switch
Windshield wiper/washer switch
Rear window wiper/washer switch
Turn signal switch
Combination light/,turn signal switch
Cable reel
lnterlock control unit
Secondary heated orygen sensor sub-
harness (C781)
Ay'T gear position switch
Shift lock solenoid
Park pin switch and Aff gear position
console light
Transmission control module (TCMI
Transmission control module (TCM)
ABS
Optional
Canada
Canada
Optional
M
MIT
Optionsl
MlT
Alr
NT
NT
CVT
CVT
G401Left kick panelBody ground, via main wire harness
Main Wire Harn€ss {Left side ot dash and floor branchl: '98 model
*2: Without moonroof*4:With moonroof*5: M/T (with cruise control or for D16Y5 engine)*6: With secondary heated oxygen sensor (H02S)
23-34

Connector ldentification and Wire Harness Routing
Connosto! ol
Tsrminal
Number of
CavitiesLocationConnoqtg toNotes
c401
c402
c403
c404
c405
c406
c407
c407
c408
c409
c410
c411
c412
c4'I3
c4't4
c415
c416
c417
c418
c419
c420
c42l
c422
c423
c424
c425
c426
c427
c428
c429
c430
c431
c432
c433
c434
c435
c447
c448
c449
c450
c451
20
4
14
I
6
1
10
12
24
16
4
7
6
2
18
20
18
7
4
8
o
7
8
14
22
18
Above under-dash fuse/relay box
Under left side of dash
Under left side of dash
Under left side of dash
Under left side of dash
Under left side of dash
Under left side of dash
Under left side of dash
Under left side of dash
Behind under-dash fuse/relay box
Under left side of dash
Under left side of dash
Above under-dash fuse/relay box
Under left side of dash
Under-dash relay box
Above under-dash fuse/relay box
Under left side of dash
Under left side of dash
Under left side of dash
Behind under-dash fuse/relay box
Behind under-dash fuse/relay box
Behind under-dash fuse/relay box
Behind under-dash fuse/relay box
Behind under-dash fuse/relay box
Under-dash relay box
Under left side of dash
In the steering column cover
In the steering column cover
In the steering column cover
In the steering column cover
Under lett side of dash
Under left side of dash
Under middle of dash
Under middle of dash
Under middle of dash
Under middle of dash
Under left side of dash
Under left side of dash
Under middle of dash
Under left side of dash
Under left side of dash
Floor wire harness (C555)
Floor wire harness (C554)
Security system
Cruise control unit
Daytime running lights control unit
Daytime running lights control unit
Roof wire harness (C701)
Moonroof wire harness {C711)
Front fog light connector
Intagrated control unit
Dashboard wire harness (C504)
Dashboard wire harness (C502)
SRS main ha.ness (C802)
Data link connector
Starter cut relay
lgnition switch
Security system
Clutch switch
Clutch interlock switch
Under-dash fus€/relay box (C919)
Under-dash fuse/relay box (C920)
Under-dash fuse/relay box (C922)
Under-dash fuse/relay box (C914)
Under-dash fuse/relay box (C915)
Horn relay
Brake switch
Windshield wiper/washer switch
Rear window wiper/Washer switch
Turn signal switch
Combination light/turn signal switch
Cable reel
lnterlock control unit
Secondary heaied oxygen sensor sub-
harness (C781)
A/T gear position switch
Shift lock solenoid
Park pin switch and A,/T g€ar position
console light
Security system
Security system
IVT gear position indicator trim light
Security system
Keyless door lock control unit
ABS
Optional
Canada
Canada
Optional
At-|.
M/T
Optional
M/T
Atr
Optional
Optional
Optional
Atr
AIT
AJ-|.
G401Left kick panelBody ground, via main wire harness
Main Wire Halness lLoft side of dash 8nd lloor branchl: '99 - 00 mod€ls
*2: Without moonroof*4: With moonroof*5: M/T (with cruise control or for Dl6Y5 engine)*6: With secondary heated oxygen sensor (H02S)
23-36

D
Dashboard Wire Harness
Connector ol
Terminal
Numbel of
CavitiesLocationConnects toNotes
c501
c502
c503
c504
c505
c507
c508
c509
c510
c513
c514
c515
c516
c518
c519
c520
20
24
to
12
5
3
20
5
5
14
r0
5
20
22
5
2
5
Behind dashboard lower panel
Above under-dash luse/relay box
Above under dash Iuse/relay box
Above under dash tuse/relay box
Left side of steering wheel
Left side of steering wheel
Below gauges
Behind gauges
Behind gauges
Behind gauges
Behind gauges
Behind gauges
Right side ot gauges
Right side oI gauges
Beh ind middle of dash
Behind middle of dash
Behind middle of dash
Behind middle of dash
Behind middle of dash
Behind middle of dash
Behind gauges
Under-dash {use/relay box (C912)
Main wire harness 1C411)
Floor wire harness (C553)
Main wire harness (C410)
Cruise main switch
Dash lights brightness controller
Junction connector
Gauge assembly
Gauge assembly
Gauge assembly
Gauge assembly
Gauge assembly
Hazard warning switch
Rear window defogger switch
Audio unit (Keyless receiver circuit)
Audio unit
Security control unit
Audio unit
Security system
Accessory power outlet
Gauge assembly
A"r
SRS
A,/r
Optio nal*'
Option al*'
ABS
G501Under middle ol dashBody ground, via dashboard wire harness
*1: With shiit-up indicator or cruise control system ('96 - 97 models)
With cruise control system ('98 model)
c509 C511 c510 c515
13 lc5l7
*2: '96 98 models*3: '99 - 00 models
c508
DASHSOARD WIREHARNESS
c501
c520
c502 c504
23-39

Interlock System
Component Location Index
INTERI.OCK
UNITInput Test, page 23-'146
KEY INTEBLOCK SOLENOIDrnd KEY INTERLOCK SWITCH(ln the steering lock assemblylTest, page 23-147
PARK PIN SWITCHTest, page 23-148
SHIFT LOCK SOLENOIDTest, page 23-147
23-144

Interlock System
Control Unit Input Test
1. Disconnect the 8P connector from the interlock con-trol unit.
2. Inspect the connector and socket terminals to besure they are all making good contact.. lf the terminals are bent, loose or corroded, repairthem as necessary, and recheck the system.. lf the terminals look OK, make the followinginput tests at the connector.- lf a test indicates a problem, find and correctthe cause, then recheck the system.- lf all the input tests prove OK, substitute aknown-good control unit, and recheck the sys-tem. lf the check is OK, the control unit mustbe faulty; replace it.
NOTE: lf the shift lock solenoid clicks when theignition switch is turned ON {ll) and you step on thebrake pedal (with the shift lever in E), the shift locksystem is electronically normal; if the shift leve.cannot be shifted from E], test the Aff gear position
switch, park pin switch, and see section 14.
Key Interlock System:
CavityWireTest condition
Reconnect the 8P connector to the interlock control unit.
Shift Lock System:
Cavity WifsTest condition
INTERLOCKCONTROL UNIT
Test: Desired result
Test: Dgsired result
Wire side offemale terminals
Possible cause if result is not obtained
Possible cause if result is not obtained
WHT/BLU
lgnition switch turned toACC (lland key pushed inCheck for voltage to groundiThere should be baftery voltage.Blown No. 48 (30 A) fuse in the underhood fuse/relay boxBlown No. 33 (7.5 A) fuse in the underdash fuse/relay boxFaulty steering lock assemblylkey interlock solenoid)An open in the wire
5WHT
BLKUnder all conditionsCheck for continuity to ground:There should be continuity.
' Poor ground (G401, G402). An open in the wire
6BLK./BLUShift lever in ElCheck for continu;ty to ground:There should be continuity.Poor ground (G401, G402)Faulty Ay'T gear position switchAn open in the wire
2YELlgnition switch ON lll)Check for voltage to ground:There should be banery voltage.
. Blown No. 25 (7.5 A) fuse in the under,dash fuse/relay box. An open in the wire
3YEUBLK
lgnition swirch ON (ll)Check for voltage to ground:There should be baftery voltage.Blown No. 25 (7.5 A) fuse in the under-dash fuse/relay boxFaulty shift lock solenoidAn open in the wire
6BLI(BLUShift lever in ICheck for voltage to ground:There should be 1 V or less.Poor ground (G401, G402)Faulty A,/T gear position switchAn open in the wire
7WHT/RED
lgnition switch ON lll)Brake pedaldepressedCheck for voltage to ground:There should be 1 V or less.Blown No. 52 (15 A) Iuse in the underhood fuse/relay boxFaulty PCMFaulty brake switch (see section 1l)Faulty throttle position {TP) sensor(see section 1'l )An open in the wire
lgnition switch ON (ll)Brake pedalandaccelerator depressed atthe same time
Check for voltage to ground:There sho(Jld be battery voltage.
23-146

Combination Light Switch Test
1.Remove the driver's dashboard lower cover and steering column covers (see section 20)
Disconnect the 4P and 7P connectors from the switch.
Inspect the connector and socket terminals to be sure they are all making good contact
. lf the terminals are bent, loose. or corroded, repair them as necessary, and recheck the system.
. lf theterminals look OK, check for continuity between them ineach switch position according tothetables lfthere
is no continuity between any of them. check for continuity in the switch harness
- lf there is continuity in the switch harness. replace the combination light switch
- lf there is no continuity in the switch harness, replace it.
2.
4P CONNECTOR
COMBINATION LIGHT SWITCH7P CONNECTOR
HsadlighUDimmer/Passing Switch :
* : Canada
rrr r-l
l(rr mf ItffiTI A3 A11l
Terminal
Position
B182B3*84B586
Headlight switch
OFF
o---o
LOWo---oo-----o
HIGHo-----oo---o
Passing switchOFF
ONo-----o
Turn Signal Switch :
Teminal
;',*;----__\A1A2A4
RIGHToo
NEUTRAL
LEFToo
23-165

Switch Test
lMake sure you have the anti-theft code for the
radio, then write down the frequencies for the
radio's preset buttons ('99 - 00 models).
Disconnect the battery negative cable, then disconnect
the positive cable, and wait at least three minutes.
Disconnect the driver's airbag connector (see sec-
tion 24).
Remove the driver's dashboard lower cover (see
section 20).
Disconnect the cable reel sub-harness 3P connector
from the main wire harness.
2.
3.
4.
5.
1.
MAIN WIREHARNESS3P CONNECTOR
SUB-HABNESS3P CONNECTOR
REEL
6.
Terminalside olmale terminals
Check for continuity between the No. 2 terminal of
the cable reel sub-harness and body ground with
the horn switch pressed.
alf there is continuity, the horn switch is OK.
lf there is no continuity, go to step 6l-
-\
1.
8.
10.
'I 1.
9.
Remove the driver's airbag assembly (see section
24), then disconnect the horn connector from the
steering wheel.
Check for continuity between the No. 2 terminal of
the cable reel sub-harness 3P connector and horn
positive terminal.
lf there is no continuity, replace the cable reel
(see section 24).
lf there is continuity, repair or replace the horn
swtlcn,
lf all tests prove OK, reinstall the driver's airbag
assembly (see section 24), and reconnect the cable
reel sub-harness connector.
Reconnect the driver's airbag connector, and rein-
stall the access panel on the steering wheel.
Reconnect the battery positive cable, then the negative
termtnar.
After installing the airbag assembly, confirm proper
system operation:
12.
Turn the ignition switch ON (ll); the SRS indica-
tor light should come on for about six seconds
and then go off.
Make sure both horn buttons work.
13. Enter the anti-theft code for the radio, then enter the
customer's radio station presets ('99 - 00 models).
HORN CONNECTOR
23-199

7. Remove th€ two screws, then remove the switch'
Check for continuity between the terminals in switch
position according to the table.
Terminal
t"-"t*
-\23
SET (ON)o--o
RESUI\4E {ON}o----o
lf there is continuity, and it matches the table,
replace the cable reel.
lf there is no continuity in one or both positions,
reDlace the switch.
8.
SET/NESUME
l-l
23-245
11.
q
10.
12.
lf all tests prove OK, reconnect the cable reel and
cable reel sub-harness connector, then reinstall the
steering column covers
Reconnect the driver's airbag connector. and rein-
stall the access panel on the steering wheel.
Reconnect the battery positive cable, then the nega-
tive cable.
After connecting the airbag connectors, confirm
proper system operation; Turn the ignition switch ON
(ll); the SRS indicator light should come on for about
six seconds and then go off.
Enter the anti-theft code for the radio, then enter the
customer's radio station presels {'99 -00 models)'

)
Troubleshooting
Sef f -dia gnostic Proctdurcs ............. 2+13
Reading the DTC .............................. 2+13
Erasing the DTC Mcnrory ................ 24-15
Troubleshooting h.ttnitt.nt
Failures ..............24-15
SRS U n it ldcntificrtion .................... 24- 1 6
Diagnostic Troublc Code (DTC)
Chart - '96 - 97 Models..."'."....... 24-17
Diagnostic Trouble Code (DTCI
Chart - '$ - 00 Models '.........""' 24'19
SRS lndicaror Light Wire
connections ...'.,24-25
Ff owcharts ........,,,,.24-26
Airbag
Repfacemant ...'.'...24-67
Disposaf .................24'70
Cable Reel
Repfacement .........24'72
SRS Unh
Repfacement ..'......24'76
l-l
-+
sRs
Supplemental Restraint System (SRSI
Speciaf Tools ... ...........24'2
Component/Wirin g Locations
fndex ................ ......24-3
Description ................ 24-5
Circuit Diagram ......." 24'6
Precautions/Procedures
Generaf Precautions ...............,,,,,,,.. 24-7
Airbag Handling and Storage .........24-7
SRS Unit Precautions ...................... 24-8
Inspection After Deployment ........' 24-8
Wiring Precautions ................... ....... 24'9
Backprobing Spring-loaded Lock
Connectors .......,24-9
Spring-loaded Lock Connectol ....,,. 24-10
Spring-loaded Lock Connector with
Built-in Short Contact ................. 24-10
Disconnecting the Airbag
Connector(sl .....' 24'11
Steering-related Precautions ...,.,.,,. 24'12

Precautions/ Procedures
)General Precautions
r Carefully inspect any SRS part before you install it Do
not install any part that shows signs of being dropped
or improperly handled' such as dents, cracks or defor-
mation:
- Airbags- Cable reel
- SRS unit
-
Use only a digital multimeter to check the system lf
it's not a Honda multimeter, make sure its output ls
1O mA (0.01 A) or less when switched to the smallest
value in the ohmmeter range. A tester with a higher
output could damage the airbag circuit or cause acci-
dental deployment and possible injury'
I Do not install used SRS parts from another vehicle
When making SRS repairs, use only new pans'
) Except when performing electrical inspections'
always disconnect both the negative cable and posl-
tive cable from the battery, and wait at least three
minutes before beginning work
r Replacement of the combination light and wiper/
washer switches and cruise control switch can be
done without removing the steering wheel:
- Combinalion light and wiper/washer switch replace
ment, see section 23
- Cruise control sevresume switch replacement' see
section 23.
. Whenever the ignition switch is ON {ll), or has been
turned OFF for less than three minutes' be careful not
to bump the SRS unit; the airbag(s) could accidental-
ly deploy and cause damage or injury'
. Whenever the airbag{s) has(have) been activated'
replace the SRS unit.l,
2+7
Airbag Handling and Storage
Do not try to disassemble the airbag assembly. lt has no
serviceable parts Once an airbag has been operated
(deployed). it cannot be repaired or reused'
For temporary storage of the airbag assembly during ser-
vice. olease observe the following precauttons:
. store the .emoved airbag assemblv with the pad sur-
face uo The driver's (and front passenger's) airbag
connecto''s'-as {have) a built.in short contact (see
page 2a-l 1
: | ..r r-+r-a k imninncrlv slorcd lace down,-""dd.r6t dtatltt-,tl could propel the unit whh enough
force lo c.usa 3a.ix! intury
AIRBAG CONNECTORS(With built in shon contact)
. Store the removed airbag assembly on a secure flat
surface away from any high heat source {exceeding
212"FI1OO"CJ and free of any oil' grease, detergent or
water.
CAUTION: lmproper handling or storage can intern'lJy
damage the airbag assembly, making it inoperativo
lf you suspect the airbag assembly has been dam€cd'
inslall a new unit. and relsr lo the Deployment/DisPG'l
olocedules for disposing ol the damaged airbag