Panel HONDA CIVIC 2003 7.G Owner's Manual

Power Mirror Replacement
1.
2.
5.
Lower the door glass fully.
Carefully pry out the mirror mount cover (A) by
hand in the sequence shown. Disconnect the
tweeter connector (B), and release the wire harness
(C) from the hook (D).
Fastener Location
) : Clip, 1
3. Remove the door panel (seepage20-4).
4. Disconnectthe connector (A), and detach the
harness clip (B). While holding the mirror {C),
remove the nuts, then remove the mirror. Take care
not to scratch the door.
Fastener Locrtions
O: Nut.3
lnstall the mirror in the reverse order of removal,
and note these items:
. Make sure the connector is plugged in properly.
. Attach the harness clip.
Mirror Holder Replacement
1. Carefully pulloutthe bottom edge ofthe mirror
holder (A) by hand. Take care not to scratch the
mrrror.
5.
Separate the mirror holder from the actuator (B) by
slowly pulling them apart while detaching the clips
(C). lf equipped, disconnect the mirror defogger
connectors{D) from the heater pad terminals.
lf equipped, reconnect the mirror defogger
connectors.
Reattach the clips of the mirror holder to the
actuator, then position the mirror holder on the
actuator. Carefully push on the clip portions of the
mirror holder untilthe mirror holder locks into
prace.
Check the operation of the actuator
20-15

Rear Window Replacement
NOTE:. Put on gloves to protect your hands.. Wear eye protection while cutting the glass adhesive
with piano wire.. Use seat covers to avoid damaging any surfaces.. Do not damage the rear window defogger grid lines
and terminals.
1.Remove these items:
. Hatch lower trim panel (see page 20-53). Hatch spoiler (see page 20-99)
Remove these items:
. High mount brake light {see page 22-821. Rear window wiper motor {see page 22-1461
Disconnect the rear window defogger connectors
(A).
4.lf the old rear window is to be reinstalled, make
alignment marks across the glass and body with a
grease pencrl,
Apply protective tape along the inside and outside
edges of the hatch. Using an awl, make a hole
through the adhesive from inside the vehicle at the
corner portion of the rearwindow. Push the piano
wire through the hole, and wrap each end around a
piece of wood,
6. With a helper on the outside, pull the piano wire (A)
back and Jorth in a sawing motion. Hold the piano
wire as close to the rear window (B) as possible to
prevent damage to the hatch, and carefully cut
through the adhesive {C} around the entire rear
Cutting positions:
7. Carefully remove the rear window.
(cont'd)
20-25

19. Use suction cups to hold the rear window over the
opening. align it with the alignment marks you
made in step '13, and set it down on the adhesive.
Lightly push on the rear window until its edges are
fully seated on the adhesive all the way around. Do
not open or close the doors until the adhesive is dry.
20. Scrape or wipe the excess adhesive off with a putty
knife or towel. To remove adhesive from a painted
surface or the rear window, use a soft shop towel
dampened with alcohol.
21. Let the adhesive dry for at least 'l hour,thenspray
water over the rear window and check for leaks.
Mark the leaking areas, let the rear window dry,
then seal with sealant. Let the vehicle stand for at
least 4 hours after rear window installation, lf the
vehicle has to be used within the first 4 hours, it
must be driven slowly.
22. Reinstallall remaining removed parts.
NOTE: Advise the customer not to do the following
things for 2 to 3 days:
. Slam the doors with all the windows rolled up.. Twist the body excessively (such as when going
in and out of driveways at an angle or driving
over rough, uneven roads).
Ouarter Glass Replacement
NOTE:. Put on gloves to protect your hands.. Wear eye protection while cufting the glass adhesive
with piano wire,. Use seat covers to avoid damaging any surfaces.
1. Remove the C-pillar trim (see page 20-51).
lf necessary, remove the rear side trim panel (see
page 20-51 ) and B-pillar upper trim (see page 20-
50).
2. Remove the front seal {A) from the front edge of the
glass (B). lf necessary, cut the seal with a utility
knife.
(cont'd)
20-29

Moonroof
Symptom Troubleshooting Index
SymptomDiagnostic procedureAlso check for
Water leaks'1. Check for a clogged drain tube.
2. Check for a gap between the glass weatherstrip and the roof
panel.
3. Check for a defective or an improperly installed glass
weatherstrip or drain channel.
4. Check for a gap between the drain seal and the roof panel.
G lass height
adJustment
Wind nolse1. Check for excessive clearance between the glass weatherstrip
and the root panel.
Glass height
adjustment
Deflector noise1. Check for a imDrooer clearance between deflector seal and
roof panel.
2, Check for a insufficient deflector extension.
3. Check for a deformed deflector.
Motor noise1. Check for a loose motor.
2. Check for a worn gear or bearing.
3. Check for a deformed cable assembly.
Check closing force
Glass does not move,
but motor turns
1. Check for a defective gear or inner cable.
2. Check for foreign matter stuck between the guide rail and the
slide r.
3. Check for a loose inner cable.
4. l\,4ake sure the cable assembly is attached properly.
Glass does not move
and motor does nol
turn (glass can be
moved with
moonroof wrench)
1. Check for a blown fuse.
2. Check for a faulty moonroof switch.
3. Check the limit switch.
4. Check for a run down battery.
5. Check for a defective motor.
6. Check for a faulty relay.
20-36

Glass Height Adjustment
The roof panel (A) should be even with the glass
weatherstrip (B). to within 2*0.5/ 1 mm (0.08+0.02l
0.04 in.) all the way around. lf not, make the following
adjustment:
B
2 + 0.5/ 1mm{0.08 + 0.02/-0.0i1 in.}
2.
1,
\o
Remove the bracket cover from each side.
Loosen the nuts {A), and installthe shims (B)
between the glass frame (C) and glass bracket (D)
on each side.
Shim ihickness: Front and rear max. 2 mm 10.08 in.l
Forward
A6x1.0mmI N.m (0.9 kgf.m,7 lbt.ft)
3. lf necessary, repeat on the opposite side.
B
\
Glass Replacement
'LClose the glass fully.
Slide the sunshade allthe way back.
Remove the screws (A), then remove both bracket
covers (B). Remove the nuts (C) and shims {D) from
both glass brackets (E).
Fastengr Locations
cO,
6x1.0mm9 N.m {0.9 kgf.m, 7 lbf.ft}
4. Remove the glass {A) by lifting it up. Do not
damage the roof panel.
5. Install the glass in the reverse order of the removal,
and adjust the glass height alignment.
6. Check for water leaks. Use free-flowing water from
a hose without a nozzle. Do not use high-pressure
water.
Nut. il
@
A}:Screw, 2
E
20-37

Moonroof
Wind Deflector Replacement
2.
1.Open the glass fully.
Remove the screws (A, B), and release the hooks
(C), then remove the wind deflector (D).
Fastener Locations
A>:Screw,2 B>:Screw, 2
20-38
3. Installthe deflector (A) in the reverse order of
removal, and check that lhe deflector arm base (B)
and deflector link pivot base (C) line up with the
same alignment lines (D). lf necessary, adjust them
forward or backward so the edge of the deflector
seal (E) touches the roof panel (F) evenly. Each
base must be moved the same amount for
adjustment. lf the deflector seal and roof panel
make a rubbing sound, move the deflector
backward as necessary to position it properly.
4il mm(1.7 in.)_-l
'a- -' -
\

6. To remove a front drain valve (A)from the body,
remove the kick panel, left or right (see page 20-50).
Tie a string to the end of the drain tube, then pull
the front drain tube (B) down out of the front pillar.
To remove a rear drain valve (A) from the cargo
compartment, remove the rear side trim panel (see
page 20-51).Detach the clips (B), then remove the
drain tube (C),
B
1.
8. Installthe frame and drain tube in the reverse order
of removal, and note these items:
. Before installing the frame, clear the drain tubes
and drain valves using compressed air.. Check the frame seal.. Clean the surface ofthe frame.. When installing the frame, first attach the rear
hooks into the body holes.. Make sure the connectors are plugged in
properly.
. When connecting the drain tube, slide it overthe
frame nozzle at least 10 mm (0.39 in.)..Installthetubeclip(A) on the drain tube (B) as
shown.
Upward
t-
I
I
B
Check for water leaks. Let the water run freely from
a hose without a nozzle. Do not use a high-pressure
spray.
9.
20-43

Moonroof
Limit Switch Adjustment
1. Remove the headliner (see page 20-54).
Fully closed position adiustment
2. With the moonroof wrench, close the glass (A) fully:
. Make sure both link lifters (B) are parallel, and in the position shown.. Check the g lass fit to the roof panel and the glass height (see page 20-37).
5x0.8mm5 N.m {0.5 kgf.m,4lbf.ft)
3. With an open-end wrench, loosen the limit switch mounting bolts (C).
4. Adjust the limit switch (D):
' Move the switch plate (E) a little at a time, then secure it atthe position where you hear a faint click when theswitch cam (F) pushes the position switch (open/close).. Check that the switch plate contacts the switch bracket (G).
20-46

Interior Trim
Component Location Index
HATCH LOWER TRIM PANELoaoe 20-53
HATCH SIDE TRIMpage 20 53
C-PILLAR TRIMpage 20'51
REAR SIDE SHELFpage 20 5l
REAR SIDE TRIM PANELpage 20-51
B.PILLAR UPPEB TRIMpage 20-50
DOOR OPENING TRIMpage 20-50
A.PILLAR TRIMpage 20-50
Removal/lnstallation, page 20 54
KICK PANELpage 20 50
DOOR SILL TRIMpage 20-50
Replacement,page 20-55
CARGO AREA FLOORpage 20-52
REAR CENTER SHELFpage 20-51
CARGO FLOOR MATpage 20-52
REAR TRIM PANELpage 20-52
20-49

Interior Trim
Trim Removal/lnstallation - Door Area
NOTE:. Put on gloves to protect your hands.. When prying with a flat-tip screwdriver, wrap it with protective tape to prevent damage.. Take care not to bend or scratch the trim and panels.
1. Remove the trim as shown. To remove the door silltrim and B-pillar upper trim, remove the rear side trim panelas necessary (see page 20-51).
2. Installthe trim in the reverse order of removal, and note these items:
. Replace any damaged clips.. Apply liquid thread lock to the anchor bolts before reinstallatior,.. Before installing the anchor bolts, make sure there are no twists or kinks in the belts.
Fastener Locations
B>rClip,3 C>:Clip,?{White)
FRONT SEAT BELTUPPER ANCHOR BOLT7/16-20 UNF32 N m (3.3 kgf m,24 lbf.ft)
A-PILLAR TRIM
il-::7
/ ao----- LowER ANcHoR cAP
FRONT SEAT BELT LOWERANCHOR BOLT7/16-20 UNF32 N.m (3.3 kgt.m,24lbl.ftl
,"lF
{
A >: Clip,2(Black)
2ffi
Tl|t
\
KICK PANEL
REAR SIDE TRIM PANEL
20-50