drain HONDA CIVIC 2003 7.G Owner's Manual

Rear Brake Caliper Overhaul
Frequent inhalation of brake pad dust, regardless of material composition, could be hazardous to your health.
' Avoid breathing dust particles.
. Never use an air hose or brush to clean brake assemblies. Use an OSHA-approved vacuum cleaner'
Remove, disassemble, inspect, reassemble, and installthe caliper, and note these items:
. Donotspill brake fluid on the vehicle; it may damage the paint; if brake f luid gets on the paint, wash it off
immediately with water.. To prevent dripping. cover disconnected hose joints with rags or shop towels.
. Cleanall partsinbrakefluidandairdry;blowoutall passageswith compressed air'
. Before reassembling, check that all parts are free of dust and other foreign particles
. Replace pans with new ones as specified in the illustration.. Make sure no dirt or other foreign matter contaminates the brake fluid.
. When reusing pads, always reinstallthem in their original positions to prevent loss of b ra king efficie ncy.
. Do not reuse drained brake fluid.
. Use only clean Honda DOT 3 brake fluid. Non-Honda brake fluid can cause corrosion and shorten the life of the
system.. Do not mix different brands ot brake fluid as they may not be compatible.
. Coatthe piston, piston seal groove, and caliper bore with clean brake fluid.
. Make sure no grease or oil gets on the brake discs or pads.
. Replaceall rubber parts with new ones whenever disassembled.
. After installing the caliper, check the brake hose and line for leaks, interference. and twisting.
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WASHERS
BRAKE HOSE
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: 10 MM FLANGE BOLTS.:r=,9!q!q}l 55 N m (5.6 lgf-m, 4r lbt ft)
19-23

Body
DoorsComponent Location Index ...........Door Panel Removal/lnstallation .....,..........Door Outer Handle ReplacementDoor Latch ReplacementDoor Glass and RegulatorReplacementDoor Sash Trim Replacement .......................
Door Glass Outer WeatherstripReplacement
Door Weatherstrip Beplacement
Door Glass Adjustment .................................Door Position Adjustment .............................Door Striker Adiustment ................................MirrorsComponent Location Index ...........................Power Mirror Replacement ...........................Mirror Holder Replacement ...........................Rearview Mirror Rep1acement ......................
GlassComponent Location Index ...........................Windshield Replacement
Bear Window Rep1acement ...........................
Ouarter Glass Replacement ..........................MoonroofComponent Location Index ...........................Symptom Troubleshooting Index
Glass Height Adjustment ...............................
Glass ReplacementWind Def lector 8ep1acement ........................Drain Channel Rep1acement ..........................Sunshade Replacement .................................Motor ReplacementFrame and Drain Tube Replacement ............Drain Channel Slider and Cable AssemblyReplacementLimit Switch Adjustment ...............................Closino Force and ODenina Draq Check ......lnterioi TrimComponent Location Index ...........................Trim Removal/lnstallation DoorArea ..........Trim Removal/lnstallation-Rear Side AreaTrim Removal/lnstallation-Cargo Floor AreaTrim Removal/lnstallation-Hatch Area .........Headliner Removal/lnstallation* Carpet Rep1acement .......................................ConsolesConsoles, Front and RearRemova l/lnsta llationFront Console Disassembly/Reassembly .....
20-220,420-620-7
20-920 t0
20- 10
20-1120-1120-1220 13
20-1420-1520-1520-16
20 1120-1920-2520-29
20,3520-3620-3720-3120-3820 3920-4020-4120,42
20 4420-4620,44
20-4920 50
20-51
DashboardInstrument Panel Removal/lnstallation ........Driver's Dashboard Lower CoverRemovat InstallationDriver's Dashboard Under CoverRemova t Insta llation
Oriver's Pocket Removal/lnstallation ............Shift Lever Trim Removal/lnstallation ..........Center Panel Removal/lnstallation ...............Passenger's Dashboard Lower CoverRemova l/lnsta llat ionx Glove Box Removal/lnstallationDashboard Side VentRemoval/lnstallation .................................. 20-64Beverage Holder Removal/lnstallation ........ 20-64Driver'sTray Removal/lnstallation ............... 20-65Passenger's Tray Removal/lnstallation ........ 20 65* Dashboard Removal/lnstallation .................. 20-66Steerinq Hanqer Beam Reolacement ........... 20-68Seats "
Component Location Index ........................... 20-10* Front Seat Removal/lnstallation ................... 20-11* Front Seat Disassembly/Reassembly-Driver's .................................. 20-73* Front Seat Disassembly/Reassembly-Passenger's ........................... 20-74* Front Seat Cover Replacement ..................... 2O-75Rear Seat Removal/1nsta11ation ..................... 20-80Rear Seat-back Latch Replacement .............. 20-81Rear Seat-backStriker Replacement ............ 20-81
20-59
20-59
Rear Seat-back Cover Replacement ............. 20-82Rear Seat Cushion Cover Replacement ....... 20.84BumpersFront Bumper Removal/lnstallation .............Rear Bumoer Removal/lnstallation ...............HoodAdjustmentHood Seal ReplacementHood Insulator Rep1acement .........................Hatch
20-6020,6020 6120-62
20-63
20-63
20,8520-86
20-4720,8820,89
20-5220-5320-5420-55
20-5720-58
Adjustment ................... 20-90Hatch Suppon Strut Replacement ................ 20-91Hatch WeatherstriD Reo1acement ................. 20-92
Fuel Fill DoorAdiustment ................... 20-93Exterior TrimFront Grille Replacement ..............Cowl Covers Replac"rn""t .. . .....................A pillar Corner Trim Replacement ................Roof lMolding Replacement ...........................Rear License Trim ReplacementHatch Spoiler 8ep1acement ...........................Emblem Rep1acement .........................
20-9420-9520-9620-9720,9820-9920-100

Moonroof
Component Location Index
WIND DEFLECTORReplacement, page 20-38
GLASSHeight Adjustment, page 20 37Replacement, paqe 20-37Closino Force and Ooenino DraoCheck; page 20-48 "
DRAIN CHANNELReplacement, page 20-39
,5
?a<&,
@
..t'- ?.@-@c
_a
@
/,BR^CKEI
COVER
LIMIT SWITCH(AUTO.STOP SWITCH)Adjustment, page 20-46ER
I
CABLE TUBEREAR BRACKETE@
E STOP
.a'
MOONROOFCONTROL UNIT
FRAMEReplacement, page 20-42
CABLE ASSEMBLYBeplacement, page 20-44
*\
)REAR DRAIN VAI-VE
_-""-\q
Replacement, page 20'41
gJ -.- REAR DRA'N TUBE
20-35

Moonroof
Symptom Troubleshooting Index
SymptomDiagnostic procedureAlso check for
Water leaks'1. Check for a clogged drain tube.
2. Check for a gap between the glass weatherstrip and the roof
panel.
3. Check for a defective or an improperly installed glass
weatherstrip or drain channel.
4. Check for a gap between the drain seal and the roof panel.
G lass height
adJustment
Wind nolse1. Check for excessive clearance between the glass weatherstrip
and the root panel.
Glass height
adjustment
Deflector noise1. Check for a imDrooer clearance between deflector seal and
roof panel.
2, Check for a insufficient deflector extension.
3. Check for a deformed deflector.
Motor noise1. Check for a loose motor.
2. Check for a worn gear or bearing.
3. Check for a deformed cable assembly.
Check closing force
Glass does not move,
but motor turns
1. Check for a defective gear or inner cable.
2. Check for foreign matter stuck between the guide rail and the
slide r.
3. Check for a loose inner cable.
4. l\,4ake sure the cable assembly is attached properly.
Glass does not move
and motor does nol
turn (glass can be
moved with
moonroof wrench)
1. Check for a blown fuse.
2. Check for a faulty moonroof switch.
3. Check the limit switch.
4. Check for a run down battery.
5. Check for a defective motor.
6. Check for a faulty relay.
20-36

1.
2.
Drain Channel Replacement
Remove the moonroof glass (see page 20-37).
With the moonroof wrench, move both glass
brackets (A) to the position where the moonroof
normally pivots down, and remove the screws
securing the drain channel (B).
Fastener Locations
) : Screw, 2
@
Release the drain channel (A) from both hooks {B)
of the drain channel slider by pulling the drain
channel forward,
4. Remove the drain channel (A).
Installthe channel in the reverse order of removal,
and note these items:
Push the drain channel onto the hooks until a
faint click is heard.
Check the glass height adjustment (see page 20-
31).
Check for water leaks. Let the water run freely from
a hose without a nozzle. Do not use a high-pressure
spray.
20-39

Moonroof
Sunshade Replacement
1.Remove the drain channel.
Slide the sunshade (A) until you can see both
sunshade slider spacers (B).
Fastener Locations
> : Screw, 4
tF
3. Remove the screws, then remove both spacers.
20-40
4. While lifting the front portion ofthe sunshade (A),
move the sunshade forward until you can see both
sunshade rear hooks (B). Do not damage the
sunshade and hooks.
Fastener Locations
) : Screw, 4
(F
5. Remove the screws, then remove both hooks.
\

Moonroof
1.
Frame and Drain Tube Replacement
Remove these items:
. Headliner (see page 20-54). Moonroof glass (see page 20-37)
Put on gloves to protect you r hands. Disconnect the motor connector (A), open/close-tilt/close switch connector
{B), moonroof control unit connector {C), auto-stop switch connector (D), and the drain tubes (Ei, and remove the
moonroof relays (F).
Fastenor Locations
> : Bolt, 10
{um
/^
6x1.0mm9.8 N.m(1.0 kgf.m,7.2lbf ft)
4.
5.
2.
irl
@
Remove the interior harness (G) by detaching the harness clips (H).
With an assistant holding the frame (l). remove the bolts, starting at the rear, and release the rear hooks (J) by
moving the f rame forward, then remove the frame.
With the help of an assistant, carefully remove the frame through the passenger's door opening. Take care not to
scratch the interior trim and body, or tear the seat covers.
20-42

6. To remove a front drain valve (A)from the body,
remove the kick panel, left or right (see page 20-50).
Tie a string to the end of the drain tube, then pull
the front drain tube (B) down out of the front pillar.
To remove a rear drain valve (A) from the cargo
compartment, remove the rear side trim panel (see
page 20-51).Detach the clips (B), then remove the
drain tube (C),
B
1.
8. Installthe frame and drain tube in the reverse order
of removal, and note these items:
. Before installing the frame, clear the drain tubes
and drain valves using compressed air.. Check the frame seal.. Clean the surface ofthe frame.. When installing the frame, first attach the rear
hooks into the body holes.. Make sure the connectors are plugged in
properly.
. When connecting the drain tube, slide it overthe
frame nozzle at least 10 mm (0.39 in.)..Installthetubeclip(A) on the drain tube (B) as
shown.
Upward
t-
I
I
B
Check for water leaks. Let the water run freely from
a hose without a nozzle. Do not use a high-pressure
spray.
9.
20-43

Moonroof
Drain Channel Slider and Cable Assembly Replacement
1. Remove the frame (see page 20-42).
2. Remove these parts from the frame:
. Sunshade (see page 20-40). Moonroof motor (see page 20-41)
3. Put on gloves to protect your hands, Remove the
screws (A, B), then remove the slide stops (C) and
cable tube rear brackets (D). Remove the bolts (E)
from the cable tube side bracket (F) and the cable
tube mounting screws (G) from both sides of the
frame (H).
Fastener Locations
A> r Screw.2 B): Screw,2
@@
r):
Position switch side:
6x1.0mmA c g,a N.m
No switch sidel
o
E>:Bolt,2
Screw
6\-'1
6x1.0mm C9.8 N.m11.0 kgf.m, 7.2 lbf.ft)
Detach the onen switch connector clip {l)from the
frame.
B
V
20-44
5. Pivotthe glass bracket (A) down by sliding the link
lifter (B) back, then slide both glass brackets back
with the link lifter.
Slide the cable assembly (A) and both glass
brackets (B) back, then remove them from the
frame (C).

7. Remove the drain channel slider(A) fromtheglass
bracket (B).
8. Installthe slider and cable assembly in the reverse
order of removal, and note these items;
. Damaged parts should be replaced.' Apply multipurpose grease to the glass bracket
(A) and guide rail portion of the frame (B)
indicated by the arrows.. Before reinstalling the motor, make sure both
link lifters are parallel, and in the fully closed
position.
. Before reinstalling the motor, installthe frame
and glass, then check the opening drag (see page
20-481.
B ---
-':rdrt'Irrt
fl u,t L-----lll a/J' I lll$=-r:-
20-45