shift HONDA CR-V 1997 RD1-RD3 / 1.G Workshop Manual

Main Valve Body
Disassembly/lnspection/Reassembly
NOTE:
. Do not use a magnet to remove the check balls; it may magnetize the balls.t clean all parts thoroughly in solvent or carburetor cleaner, and dry them with compressed ai.. Blow out all passages.. Replace the valve body as an assembly if any parts are worn or damageo.. Checkall valvesforfree movement. lfanyfailtoslidefreely,seeValveBodyRepaironpage.t4_192.. Coat all parts with ATF during reassembly.
VALVE CAP CLIP
2ND ORIFICE CONTROL VALVE
SPRING SEAT
BALLS, 8
ACCUMULATOR CHOKE
VAI-VE
FELI€F VALVE
@
UK
MAIN VALVE BOOYInspect for wear, scratches,and sconng.
sERVO CONInOL
:,/\^._.^,
I-2 SHIFT VALVE
14-196
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CHECK BALL
i)L)
lo
CHECK BALLS
lST ACCUMULATORCHOKE
CHECK EALLMAIN VALVE BODY(Sectionalview)
SPRING SPECIFICATIONSUnit: mm (in)
No.Springs
Standard {New)
Wire Dia.o.D.Froe LengthNo. of Coils
o
@
@
@
Relief valve spring
Modulator valve spring
CPB valve spring
1-2 shift valve spring
2nd orifice control valve spring
Servo control valve sPring
1.1 (0.043)
1.4 (0.055)
0.9 (0.03s)
0.9 (0.035)
0.7 (0.028)
1.0 t0.039)
8.6 (0.339)
9.4 (0.370)
8.1 (0.319)
7.6 (0.299)
6.6 (0.260)
8.1 {0.319)
37.1 (1.461)
35.0 (1.3781
41 .2 \1 .8581
41.3 (1.626)
34.8 (1.370)
52.1 (2.051)
'13.4
10.9
20.8
14-197
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Secondary Valve Body
Disassembly/lnspection/Reassembly
NOTE:
' clean all parts thoroughly in solvent or carburetor cleaner. and dry them with compressed air. Blow out aU passages,. Replace the valve body as an assembly if any parts are worn or damaged.t check all valves for free movement. rf anyfair to sride freery. see varve Body Repair on page 14-192.. Coat all parts with ATF during reassembly.. The CPC valve is installed in the secondary valve body, held in place by the lock bolt.
@,.-.t'tr.,
,rr'^'//u
"/ ./
3-' SHIFT VALVE
VALVE CAP
SPRING SPEC!FICATIONS
2.3 SHIFT VALVE
VALVE SLEEVE
ROLLER
ilTH EXHAUST VALVE
N"*,"o"*,
Unit: mm (in)
t*-1
SECONOARY VALVE BODYInspect for wear, scratches, andscorang.
3.4 ORIFICE CONTROL VAL
No.SpringsStandald {Nswl
Wire Dia.o.D.Free LengthNo. of Coils
o
@
o
@
3 4 shift valve spring
2-3 shift valve spring
4th exhaust valve spring
3-4 orifice control valve spring
0.9 (0.035)
0.9 (0.035)
0.9 {0.035)
0.6 {0.024}
7.6 (0.299)
7.6 (0.299)
6.1 (0.240t
6.6 (0.2601
57 .O i.2.2441
57 .O 12.244J
36.4 (1.433)
37.9 (1.492)
26.A
26.8
19.5
31.6
14-198
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Servo Body
Disassembly/lnspection/Reassembly
NOTE:
' cleanall parts thoro ugh ly in solvent or ca rbu retor clea ner, a nd dry them with compressed air, Blow out all passages.. Replace the valve body as an assembly if any parts are worn or damaged.. Coat all parts with ATF during reassembly.
ACCUMULATOR COVER
3RO SUB ACCUMULATOR
O-RINGFeplace.
SERVOFORK S
fi,
il
g
1ST ACCUMULATOR PISTON
Replace.
RVO VAL\IRK SHAFT
O.RING
VE/SHIFT
3RD ACCUMULATOR
SPRING SPECIFICATIONS
\_)
SNAP RING
SNAP RING
Unit: mm {in)
@"- -tP
-.t l@SPR|NG RETATNER ,/
No.SpringsStandard lNewl
Wire Dia,o.D.Free LongthNo. of Coil3
o
@J6
@.A
\o,
o
@
@
1st accumuiator spring
4th accumulator spring A
4th accumulator spring B
3rd accumulator spring A
3rd accumulator spring B
2nd accumulator spring C2nd accumulator spring A2nd accumulator spring B
3rd sub accumulator spring
2.1 (0.083)
2.6 {0.102)
2.3 (0.091)
2.8 (0.110)
2.1 (0.083)
2.2 (0.087l-
2.4 (0.094)
r.6 (0.063)
2.7 {0.106)
16.0 (0.6301
17.0 (0.669)'t0.2 t0.402]
17.5 (0.689)
31.0 (1.220)
14.5 {0.571)
29.0 11.1421
9.0 (0.354)
17.0 (0.669)
89.r (3.508)
88.4 (3.480)
51.6 (2.031)
94.3 (3.713)
38.2 (1.504)
68.0 {2.677)
39.0 fi.535)
20.7 (0.815)
39.0 (1.535)
14.2
13.8
15.9
2.6
13.9
2.9
o.l
6.3
14-200
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Lock-up Valve Body
Disassembly/lnspection/Reassem bly
NOTE:
. Clean all parts thoroughly in solvent or carburetor cleaner, and dry them with compressed air. Blow out all passages.
. Replace the valve body as an assembly if any parts are worn or damaged.
. Checkall valvesforfree movement. lf anyfailto slide freely, seeValve Body Repairon page 14-192.
. Coat all parts with ATF during reassembly.
LOCK.UP SHIFT VALVE
\/'
\-.xlO
@-tr
, ^ ,As'. \"o...*
LOCK-UP VALVE EODY
Inspect lor wear, scratches,
and scoring.
VALVE CAP
\uo.*"or".,,
LOCK-UP TIMING VAL
SPRING SPECIFICATIONSUnit: mm (in)
No.SpringsStandard lNewl
Wire Dia.o.D.Fle€ LengthNo. of Coils
O(Lock up shift valve spring
Lock-up timing valve spring
0.9 (0.035)
0.9 (0.035)
7.6 (0.299)
8.1 (0.319)
73.1 t2.902),
81.4 (3.205)
32.0
47 .8
14-201
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Transmission
Reassembly (cont'd)
TRANSMISSION HANGER
6xl.0mm12 N.m (1.2 kgl.m,8.7 rbt.ft)
MAINSHAFT SPEEDSENSOB
TRANSMISSION HOUSING MOUNNNG BOLT10 x L254,1 N.m {/4WD: 192WD: 18
t
f,
llf, l
gil /
COUNTERSHAFT BEVERSE GEAB
LOCK WASHER
MAINSHAFTSUB.ASSEMBLY
OOWEL PIN14x25mm
TRANSMISSION HOUSINGGASKET
DOWEL PIN14x25mm
REVERSE SHIFTFORK
DOWEL PIN14 x 20 rnm
NEEDLE BEARING
REVERSE SELECTOR
COUNTERSHAFTSUB.ASSEMBLY
DIFFERENTIAL ASSEMBLY
TRANSFES ASSEMBLY(4wDl
14-252
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17.
18.
19.
20.
21.
Install the sub-shaft assembly in the transmission
housing (see page 14-210 and 14-2'111.
lnstall the ATF magnet (4WD) in the transmission
housing, if necessary.
Install the reverse idler gear and gear shaft holder
(see page 14-231).
Install the differential assembly in the torque con-
verter housing.
Assemble the mainshaft and countershaft sub-
assembly (see page 14-206 and 14 207],, then install
them together in the torque converter houslng.
COUNTERSHAFTSUB-ASSEMBLY
Turn the shift fork so the large chamfered hole is
facing the fork bolt hole. then install the shift fork
with the reverse selector and torque the lock bolt.
Bend the lock tab against the bolt head.
SHIFI FORK
LOCK WASHERBeplace.
6 r 'l.O mm4 N.m(1.4 ksl.m. 1O lbt.ft)
Large chamfered hole
24.
Install the reverse gear with the collar and needle
bearing on the countershatt.
Align the spring pin on the control shaft with the
transmission housing groove by turning the control
shaft.
SPRING PIN CONTROL SHAFT
TRANSMISSION HOUSING
25. Place the transmission housing on the torque con-
verter housing with a new gasket and the three
dowel pins,
Make sure that the mainshaft speed sensor is not
installed on the transmission housing before
installing the transmission housing on the torque
converter housing.
26. Install the transmission housing mounting bolts
along with the transmission hanger and the connec-
tor bracket, then torque the bolts in two or more
steos in the seouence shown.
NOTE: The illustration shows the 4WD automatic
transmission. The 4WD has 19 transmission hous-
ing mounting bolts; the 2WD has 18 bolts.
TOROUE: 44 N.m {,[.5 kgf.m, 33 lbf'ft)
{cont'd)
14-253
SPRING PIN
TNANSMISSION
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17. Install the right and left driveshafts (see section 18).
While installing the right driveshaft in the differen-
tial, be sure not to allow dust or other foreign parti-
cles to enter the transmission.
NOTE:
. Clean the areas where the right driveshaft con-
tacts the transmission (differential) with solvent
or carburetor cleaner, and dry with compressed
air.
. Turn the right and left steering knuckle fully out-
ward, and slide the right driveshaft into the dif-
ferential until you feel its spring clip engage the
side gear. Slide the left driveshaft into the inter-
mediate shaft until you feel the spring clip of the
intermediate shaft engage the left driveshaft,
18. Install right damper fork, then install the right and
left ball joints on each lower arm with the castle
nuts and new cotter pins (see section 18).
DAMPER PINCH BOLT10 x 1 .25 mm43 N.m 14.{ kgf.m,32 rbr.ftl
DAMPERFORX
SELF.LOCKING NUT12 x 1,25 mm6/t N m (6.5 kg{.m, a7 lbtft)Replace.
Replace.
CASTLE12 x 1.25 mm49 - 59 N.m15.0 - 6.0 kgl m, 36 - {3 lbtftl
19, Install the propeller shaft to the transfer assembly
by aligning the reference marks (4WD).
20.
8 x 1.25 mm32 N.m (3.3 kgt'm,2ir blft)
Feplace.
\
@_
PROPELLER SHAFT
lnstall the shift cable.
4WD:
Install the shift cable with the control pin, then
secure it with the snap Din. Do not bend the shift
cable excessivelv.
CONTROLLEVER
SHIFT CAALECOVER
8 x 1.25 mm22 N.m 12.2l'gl m,16 rbt.ftl
(cont'd)
REFERENCE MARKS
14-261
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Transmission
Installation (cont'dl
2WD:
Install the control lever with a new lock washer to thecontrol shaft. Do not bend the shift cable excessivelv.
8 r 1.25 mm22 N.m|'2.2 kgt.m,16 rbf.ft)
SI{IFT CAELECOVER
LOCK WASHER 6 x 1.0 mmReplace. 14 N.m 11.4 kgt.m,10 tbr.frl
lnstallthe shift cable cover.
Install exhaust pipe A.
Connect the primary heated orygen sensor (primary
HO2S) connector.
GASKETSReplace.
22.
23.
10 x 1.25 m.n5r N.m {5.5 kgf.m,40 tbtftlReplace.
SELF.LOCKING
SELF-LOCKING NUT8 ! 1.25 mm16 N.m {1.6 kgf.m,12 lbf.fttReplace.
8 x 1.25 mm22 N.m {2,2 kgt.m, l5 lbt.ftl
SHIFT CABLE
14-262
24. Installthe splash shield and guard bar,
8 x 1.2524 N.m {2.a kgl.m,17 tbt.ftl
SPLASH SHIELD
GUARO BAR
25.
6r1.0|r|m9.8 N.m l1.0lgf.m, 7.2 tbtftl
Connect the mainshaft speed sensor, the shift con-trol solenoid valve, and the linear solenoid connec_tors,
SHIFT CONTROL SOLENOIDVALVE CONNECTOR
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26. Connect the vehicle speed sensor (VSS). the coun-
tershaft speed sensor. and the A,/T gear position
switch connectors,
VEHICLE SPEEO
SPEED SENSOACO'{NECTOR
Connect the lock-up control solenoid valve connec-
tor, then install the harness clamp on the clamp
bracket.
HARNESS CI-AMP
27.
RADIATOR HOSECLAMP
TRANSMISSIONGROUND CAB1ITERMINAL
LOCK-UP OONTROLSOLENOID VALVECONNECTOR
6x1.0mm12 N'm (1.2 kgi.m,8.? tbtftl
28.
29.
Instail the transmission ground cable terminal on
the transmission hanger, and install the radiator
hose clamp on the transmission hanger,
Connect the starter cables to the starter, and install
the harness clamD on the clamD bracket. Make sure
the crimped side of the starter cable ring terminal is
facing out.
STARTEBCABLE
STARTER CAAtf,
Install the air cleaner housing assembly and the
intake air duct.
Refill the transmission with ATF (see page 14-161).
Connect the battery positive terminal and negative
terminal.
Set the parking brake, Start the engine, and shift the
transmission through all gears three times.
Check the shift cable adjustment (see page 14-271]-.
Check the tront wheel alignment and adjust it if
needed (see section 18).
Let the engine reach normal operating temperature
(the radiator fan comes on) with the transmission in
E or N position, then turn it off and check the ATF
level {see page 14-160).
Perform a road test (see page 14-157 and 14-158).
30.
31.
34.
CLAMP BRACKET
37.
14-263
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