radiator HONDA INSIGHT 2004 1.G Owners Manual

Page 40 of 218

These labels are in the locations
shown. They warn you of potential
hazards that could cause serious
injury. Read these labels caref ully.
If a label comes of f or becomes hard
to read (except for the U.S.
dashboard label which is removed by
the owner), contact your Honda
dealer f or a replacement.U.S. modelsCanadian models
U.S. models only
Saf ety L abels
Driver and Passenger Saf ety37
BATTERY
SUN VISOR
GLOVE BOX
HOOD RADIATOR CAP

Page 99 of 218

Refer toon page f or inf ormation
on checking other items in your
Honda.
Look at the coolant level in the
radiator reserve tank. Make sure it is
between the MAX and MIN lines. If
it is below the MIN line, see on page f or inf ormation
on adding the proper coolant. 126
137
Service Station Procedures
Bef ore Driving
Engine Coolant Check Owner’s Maintenance
Checks
Engine
Coolant
96
RESERVE
TANK
MAX MIN

Page 129 of 218

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Your authorized Honda dealer
knows your vehicle best and can
provide competent, ef f icient service.
However, service at a dealer is not
mandatory to keep your warranties
in effect. Maintenance may be done
by any qualif ied service f acility or
skilled person to keep your
warranties in ef f ect. Keep all the
receipts as proof of completion, and
have the person who does the work
f ill out the Maintenance Record.
Check your warranty booklet f or
more inf ormation.
We recommend the use of Honda
parts and f luids whenever you have
maintenance done.
U.S. Vehicles:
According to state and federal
regulations, f ailure to perf orm
maintenance on the items marked
with will not void your emissions
warranties. However, Honda
recommends that all maintenance
services be perf ormed at the
recommended time or mileage
period to ensure long-term reliability.
Youshouldcheckthefollowing
items at the specif ied intervals. If
you are unsure of how to perf orm
any check, turn to the appropriate
page listed.
Lights Check the operation of
the headlights, parking lights,
taillights, high-mount brake light,
turn signals, brake lights, and
license plate light monthly. See
page . Tires Check the tire pressure
monthly. Examine the tread f or
wear and foreign objects. See page
.
Brakes Check the f luid level
monthly. See page . Automatic transmission (CVT)
Check the f luid level monthly. See
page . Engine coolant level Check the
radiator reserve tank every time
you f ill the f uel tank. See page .
Engine oil level Check every time you fill the fuel tank. See
page .
95
140 143
154
144 96
Maintenance Schedule
Maint enance
Servicing Your Vehicle
Maintenance,
replacement, or repair of
emissions control devices and
systems may be done by any
automotive repair establishment
or individual using parts that are
‘‘certif ied’’ to EPA standards.
Owner’s Maintenance Checks
126

Page 135 of 218

Fluid Locations
Maint enance132
ENGINE OIL
FILL CAP
WASHER FLUID
(Blue cap)
ENGINE OIL DIPSTICK
(Orange loop)BRAKE FLUID
(Gray cap)
ENGINE
COOLANT
RESERVOIR
AUTOMATIC
TRANSMISSION
FLUID DIPSTICK
(CVT)
(Yellow loop)
RADIATOR CAP CLUTCH FLUID
(Gray cap)
(5 -speed Manual
Transmission
only)

Page 140 of 218

Always use Honda All Season
Antif reeze/Coolant Type 2. This
coolant is pre-mixed with 50 percent
antif reeze and 50 percent water.
Never add straight antifreeze or
plain water.
If Honda antif reeze/coolant is not
available, you may use another
major-brand non-silicate coolant as a
temporaryreplacement.Makesureit
is a high-quality coolant
recommended f or aluminum engines.
Continued use of any non-Honda
coolant can result in corrosion,
causing the cooling system to
malf unction or f ail. Have the cooling
system f lushed and ref illed with
Honda antif reeze/coolant as soon as
possible.If the reserve tank is completely
empty, you should also check the
coolant level in the radiator.
If the coolant level in the reserve
tank is at or below the MIN line, add
coolant to bring it up to the MAX line.
Inspect the cooling system f or leaks.
CONT INUED
Engine Coolant
Maint enance137
RESERVE TANK
Removing the radiator cap
while the engine is hot can
cause the coolant to spray out,
seriously scalding you.
Always let the engine and
radiator cool down before
removing the radiator cap.

Page 141 of 218

When the radiator and engine are
cool, relieve any pressure in the
cooling system by turning the
radiator cap counterclockwise,
without pressing down.
Remove the radiator cap by
pushing down and turning
counterclockwise.The coolant level should be up to
the base of the f iller neck. Add
coolant if it is low.
Pour the coolant slowly and caref ully
so you do not spill. Clean up any
spills immediately; it could damage
components in the engine
compartment. Put the radiator cap back on, and
tighten it fully.
Pour coolant into the reserve tank.
Fill it to half way between the MAX
and MIN marks. Put the cap back
on the reserve tank.
Do not add any rust inhibitors or
other additives to your vehicle’s
cooling system. They may not be
compatible with the coolant or
engine components.
2. 3.4.
5.
1.
Engine Coolant
Maint enance138
RADIATOR CAP RESERVE TANK

Page 143 of 218

Park the vehicle on level ground.
With the A/C of f , let the engine
run until the radiator cooling f an
cycles on and of f twice. Then turn
of f the engine.
NOTE: For accurate results, wait at
least 60 seconds, and no more than
90 seconds, af ter turning of f the
engine to check the f luid level. Remove the dipstick (yellow loop)
f rom the transmission, and wipe it
with a clean cloth.
Insert the dipstick all the way back
into the transmission securely as
shown in the illustration.
Remove the dipstick and check
the f luid level. It should be
between the upper and lower
marks within the HOT range.
If the level is below the lower
mark, add f luid into the f iller hole
to bring it to the upper mark.
Pour the f luid slowly and caref ully
so you do not spill. Clean up any
spills immediately; it could damage
components in the engine
compartment.
Always use Honda ATF-Z1
(Automatic Transmission Fluid). If
it’s not available, you may use a
DEXRON
III automatic
transmission f luid as a temporary
replacement. However, continued
use can af f ect the shif t quality.
Have the transmission flushed and
ref illed with Honda ATF-Z1 as
soon as it is convenient.
1. 2.
3.
4.5.
U.S. model
T ransmission Fluid
Maint enance
Automatic Transmission (CVT)
140
DIP STICK
UPPER MARK
LOWER MARK HOT

Page 178 of 218

CONT INUED
The reading on your vehicle’s
temperature gauge should stay in
the midrange. If it climbs to the red
mark, you should determine the
reason (hot day, driving up a steep
hill, etc.).
If your vehicle overheats, you should
take immediate action. The only
indication may be the temperature
gauge reading reaching the red
mark. Or you may see steam or
spray coming f rom under the hood.If you see steam and/or spray
coming f rom under the hood, turn
of f the engine. Wait until you see
no more signs of steam or spray,
then open the hood.If you do not see steam or spray,
leave the engine running and
watch the temperature gauge. If
the high heat is due to overloading,
the engine should start to cool
down almost immediately. If it
does, wait until the temperature
gauge reading comes down to the
midpoint, then continue driving.
If the temperature gauge reading
stays at the red mark, turn of f the
engine.
Look f or any obvious coolant leaks,
such as a split radiator hose.
Everything is still extremely hot,
so use caution. If you f ind a leak, it
must be repaired bef ore you
continue driving (see
on page ).
Saf ely pull to the side of the road.
Put the transmission in Neutral or
Park, and set the parking brake.
Turn of f all accessories, and turn
on the hazard warning lights.
1.
2. 3.
4.
5.
181
If theEngineOverheats
T aking Care of t he Unexpect ed
Emergency
Towing
175
NOTICE: Steam and spray from an
overheated engine can
seriously scald you.
Do not open the hood if steam
is coming out.
Driving with the temperature
gauge reading at the red mark can
cause serious damage to your engine.

Page 179 of 218

If you don’t f ind an obvious leak,
check the coolant level in the
radiator reserve tank. Add coolant
if the level is below the MIN mark.
If there was no coolant in the
reserve tank, you may need to add
coolant to the radiator. Let the
engine cool down until the reading
reaches the middle of the
temperature gauge, or lower,
bef ore checking the radiator.Using gloves or large heavy cloth,
turn the radiator cap
counterclockwise, without pushing
down, to the f irst stop. Af ter the
pressure releases, push down on
the cap, and turn it until it comes
off.
Start the engine, and set the
temperature control dial to
maximum. Add coolant to the
radiator up to the base of the f iller
neck. If you do not have the
proper coolant mixture available,
you can add plain water.
Remember to have the cooling
system drained and ref illed with
the proper mixture as soon as you
can.Put the radiator cap back on
tightly. Run the engine, and watch
the temperature gauge. If it goes
back to the red mark, the engine
needs repair (see
on page ).
If the temperature stays normal,
check the coolant level in the
radiator reserve tank. If it has
gone down, add coolant to the
MAX mark. Put the cap back on
tightly.
6.
7.
8.
9.
181
11. 10.
If theEngineOverheats
T aking Care of t he Unexpect ed
Emergency
Towing
176
Removing the radiator cap
while the engine is hot can
cause the coolant to spray out,
seriously scalding you.
Always let the engine and
radiator cool down before
removing the radiator cap.

Page 215 of 218


Î...................
Radiator Overheating . 175
...........................
Readiness Codes .200
...............
Radio/CD Sound System . 78
..
Rear Lights, Bulb Replacement . 147
............................
Rear View Mirror .66
.................
Rear Window Def ogger . 56
....................
Rear Window Washer .53
.......................
Rear Window Wiper .53
...............
Reclining the Seat Backs . 64
Replacement Inf ormation ................
Engine Oil and Filter . 134
..........................................
Fuses .184
................................
Light Bulbs .144
....................................
Schedule .127
...........................................
Tires .157
.............................
Wiper Blades .151
Replacing Seat Belts Af ter a ............................................
Crash .18
Reserve Tank, Engine .................................
Coolant .96, 137
...............................
Restraint, Child .23
................................
Roof Antenna .150
................................
Rotation, Tire .157 ..................................
Saf ety Belts .8, 17
.........
Safety Defects, Reporting . 204
.................................
Saf ety Features .7
...........................................
Airbags .9
.......................................
Seat Belts .8
.............
Saf ety Labels, Location of . 37
...............................
Saf ety Messages .ii
.....................................
Seat Belts .8, 17
...............
Additional Information . 17
.....................................
Cleaning .149
......................
Lap/Shoulder Belt .17
................................
Maintenance .18
Reminder Indicator and ................................
Beeper .17, 42
...................
System Components . 17
...............
Use During Pregnancy . 15
...
Wearing a Lap/Shoulder Belt . 13
........................
Seats, Adjusting the .64
...............................
Serial Number .190
...........................
Service Intervals .127
...........................
Service Manual .205
...........
Service Station Procedures . 93
............................
Setting the Clock .89
...
Shif t Lever Position Indicators . 111........................
Shif t Lock Release .115
...............................
Signaling Turns .54
.....................................
Snow Tires .159
..................................
Sound System .78
Spare Tire ......................................
Inf lating .164
............................
Specif ications .193
....................
Specif ications Charts . 192
..........
SRS, Additional Inf ormation . 19
...
Additional Safety Precautions . 22
How the SRS Indicator .......................................
Works .21
...........
How Your Airbags Work . 19
........................
SRS Components .19
..................................
SRS Service .22
.............................
SRS Indicator .21 ,42
....
START (Ignition Key Position) . 59
.......................
Starting the Engine .107
In Cold Weather at High ..................................
Altitude .107
................
With a Dead Battery . 173
..............
State Emissions Testing . 200
........
Steam Coming f rom Engine . 175
Steering Wheel .............
Anti-theft Column Lock . 59
.....................
Stereo Sound System .78
Index
RS
VI