technical data HONDA PASSPORT 2002 2.G Owners Manual

2002 Passport Online Reference Owner's Manual Use these links (and links throughout this ma nual) to navigate through this reference.
For a printed owner's manual, click on authorized manuals or go to www.helminc.com.
Contents
Owner's Identificati on Form
A Word to the Owner ........................................................................\
....................................................... .......i
Important Handling Information ........................................................................\
......................................ii
A Few Words About Safety ........................................................................\
................................................. iv
Driver and Passenger Safety ........................................................................\
...............................................3
Proper use and care of your vehicle's seat belts, and Supplemental Restraint System.
Off to a Good Start ........................................................................\
................................................................ 49
Instruments and Controls ........................................................................\
................................................... 55
Instrument panel indicator and gauge, and how to use dashboard and steering column controls.
Seats ........................................................................\
......................................................................................... 89
Interior Features ........................................................................\
................................................................... 99
Comfort and Convenience Features ........................................................................\
............................... 119
How to operate the climate control system, the audio system, and other convenience features.
Driving Tips ........................................................................\
.......................................................................... 155
The proper way to start the engine, shift the transmission, and park, what gasoline to use, how to break-in
your new vehicle, and how to load luggage and other cargo.
In Case of Emergency ........................................................................\
....................................................... .183
This section covers several problems motorists someti mes experience, and how to handle them.
Care and Maintenance ........................................................................\
....................................................... 195
The Maintenance Schedule shows you when you need to take your vehicle to the dealer and
tips on cleaning and protecting your vehicle. Things to look for if your car ever needs body
repairs.
Technical Data ........................................................................\
..................................................................... 231
ID numbers, dimensions, capaciti es, and technical information.
Owner Assistance ........................................................................\
................................................................ 245
A summary of the warranties covering your new Honda, and how to contact us.
Authorized Manuals ........................................................................\
...........................................................253
How to order manuals and other technical literature.
Index ........................................................................\
..................................................................................... 255

Off-Road Driving Information

223Care and Maintenance
Spark Plugs
Replace the spark plugs with the
type specified in the “Technical
Data” section.
Clutch
Check the clutch play at the pedal.
Lubricate the clutch pedal bushing
and clevis pin, at the intervals
shown in the Maintenance
Schedule, with water-resistant
chassis lubricant. If you hear a
squeaking noise coming from the
area of the bushing or clevis pin at
the clutch pedal arm when the
clutch pedal is depressed,
lubricate it with water-resistant
EP
chassis grease.
Check the fluid level in the clutch
reservoir at the interval shown in
the Maintenance Schedule. If the
fluid is low in the reservoir, it should be filled to the maximum
level line with
DOT-3 or DOT-4
fluid.
Fluid or Lubricant Levels
Check the fluid or lubricant level
in the brake master cylinder,
clutch master cylinder, power
steering reservoir, rear axle,
engine and transmission,
windshield washer reservoir and
engine coolant at specified
intervals.
Power Steering
Check the fluid level in the power
steering fluid reservoir as
recommended in the Maintenance
Schedule. The fluid level should
be between the “
MIN” and
“
MAX” marks on the reservoir.
Use only automatic transmission
fluid labeled
DEXRON III.

224Care and Maintenance
Wheel Alignment
Proper wheel alignment improves
tire mileage. Your vehicle’s
suspension parts should be
inspected often and aligned when
needed (see the “Technical Data”
section). Improper alignment will
cause the front tires to roll at an
angle that will result in faster tire
wear.
Proper tire balancing provides the
best riding comfort and helps
reduce tire tread wear.
Out-of-balance tires can cause
annoying vibration and uneven
tire wear such as cupping and flat
spots.
Washing Your Vehicle
The best way to preserve your
vehicle ’s finish is to keep it clean by
frequent washings. Wash the vehicle
with lukewarm or cold water.
Do not use hot water or wash in
direct sunlight. Do not use strong
soap or chemical detergents. All
cleaning agents should be promptly
flushed from the surface and not
allowed to dry on the finish.
Polishing and Waxing
Your Vehicle
Polishing is recommended to
remove accumulated residue and
eliminate any “weathered”
appearance.
Your Honda dealer offers several
polishes and cleaners that have
proven to maintain the original
finish appearance and durability.
Protection of Exterior
Bright Metal Parts
Bright metal parts should be cleaned
regularly to keep their luster.
Washing with water is all that is
usually needed. However, chrome
polish may be used on chrome or
stainless steel trim, if necessary. A
coating of wax, rubbed to a high
polish, is recommended for all bright
metal parts.
Care of Aluminum Wheels
Aluminum wheels have a
clear-coat finish similar to paint.
Use a chamois skin, sponge or
other soft material when washing
the wheels.
Foreign Material Deposits
Calcium chloride and other salts,
ice melting agents, road oil and
tar, tree sap, bird droppings,
Exterior

231Technical Data
Vehicle Identification232
. . . . . .
Vehicle Loading233 . . . . . . . . . .
Specifications 235 . . . . . . . . . . .
Technical Data

232Technical Data
Vehicle Identification
Number (
VIN)
This is the legal identification of the
vehicle. It appears on a plate attached
to the left top of the instrument panel
and can be easily seen through the
windshield from outside the vehicle.
Engine type – W; 6VD1 3.2L
4S6DM58WI24400032
The VIN also appears on the
vehicle’s Certification Label on
the driver’s door lock pillar.
Engine Identification
You can identify your engine from
the
VIN. The eighth character of
the
VIN is the engine code that
gives the engine model (refer to
the illustration).
Some information in this section
may refer to the engine model.
The engine number is stamped on
the left side of the cylinder block
near the starter.
Service Parts Identification
The Vehicle Information Plate
(Service Parts
ID Plate) is
provided on all vehicle models.
It is located on the center dash
wall inside the engine
compartment. The plate lists the
VIN (Vehicle Identification
Number), paint information and
all production options and special
Vehicle Identification

233Technical Data
equipment on the vehicle when it
was shipped from the factory. Be
sure to provide this information to
your authorized Honda dealer
when it is necessary to order
parts.
Vehicle Loading Information
The components of your vehicle
are designed to provide
satisfactory service only if the
vehicle is not loaded in excess of
either the Gross Vehicle Weight
Rating (
GVWR) or the maximum
front and rear Gross Axle Weight
Ratings (
GAWRs). These ratings
are listed on the Vehicle
Certification Label located on the
left door lock pillar.
Your Honda dealer can advise you
of the proper loading conditions
for your vehicle. The use of
selected heavier suspension
components for added durability
purposes does not increase any of
the weight ratings printed on the
Vehicle Certification Label.
Maximum Front and Rear
Axle Weight
The weight of the cargo load must
be properly distributed over both
the front and rear axles. The
Certification Label shows the
maximum weight that the front
axle (front
GAWR) can carry. It
also shows the maximum weight
that the rear axle (rear
GAWR) can
carry. The
GVWR represents the
maximum permissible loaded
weight of the vehicle and takes
into account the engine,
transmission, frame, springs,
brake, axle, and tire capabilities.
Actual loads on the front and rear
axles can only be determined by
weighing the vehicle. This can be
done at highway weight stations
or other such commercial weigh
stations. Consult your Honda
dealer for assistance. The cargo
Vehicle Loading

234Technical Data
load should be distributed on both
sides as equally as possible.
Effect on Warranty
Your Limited Warranty on your
new Honda vehicle does not apply
to any part of your vehicle that
has been subject to misuse. Any
part which fails because of
overloading is considered misuse.
Vehicle Certification Label
The Certification Label shows
the
GVWR and the front and rear
GAWRs for your vehicle.
Gross Vehicle Weight (
GVW) is
the weight of the originally
equipped vehicle and all items
added to it after it has left the
factory. This includes the driver
and all occupants, and the load the
vehicle is carrying. The
GVW
must not exceed the GVWR. Also,
the front and rear gross axle
weight must not exceed the front
and rear
GAWRs.

Technical Data235
These specifications are given here for information only. Before using them, see the cautions and other instructions
throughout this manual. For further information, see the Service Manual covering the cha\
ssis or body parts in question.
Your Honda dealer may also be able to help.
Engine
Engine modelV632LItemV6-3.2L
Engine typeWater cooled 4-stroke, 75
V
Piston displacement193.1 cu.in. (3,165 cc)
Number of cylinders6
Compression ratio9.1:1
Spark plugsPK16PR11
Spark plug gap0.04 in. (1.05 mm)
Oil filterFull-flow cartridge type
Oil capacity (Original factory fill or rebuilt engine)6.3 U.S. quarts (6.0 liters)
*Oil capacity (Service change)
with filter change
without filter change
5.0 U.S. quarts (4.7 liters)
4.2 U.S. quarts (4.0 liters)
Idle speed750 rpm
Valve clearance (Cold)Intake
Exhaust0.011
0.002 in. (0.28
0.05 mm)
0.012
0.002 in. (0.30
0.05 mm)
* Oil capacities shown are approximate refill capacities.
* After refill, recheck oil level.
Specifications

236Technical Data
Cooling System
Radiator typeTube and corrugated fins pressure type
Capacity11.2 U.S. quarts (10.6 liters) for MT
11.1 U.S. quarts (10.5 liters) for AT
ThermostatWax pellet type 170
F (76.5
C)
Air Conditioning
Refrigerant typeR-134a
Charge quantity22.9 oz (650g)
Lubricant typePAG oil
Clutch
TransmissionMUA
Clutch size10.24 in. (260 mm)
TypeDry single plate disc with diaphragm spring
Clutch control
operationHydraulic
Clutch pedal
free play0.2 in. – 0.6 in.
(5 mm – 15 mm)

Technical Data237
Manual Transmission and Transfer Case
2WD 4WD
Gear ratio Transmission
Rev.
1st
2nd
3rd
4th
5th
Transfer case High
Low
3.873
3.767
2.248
1.404
1.000
0.809
–
–3.873
3.767
2.248
1.404
1.000
0.809
1.000
2.051
Oil capacityTransmission
3.1 U.S. quarts
(2.95 liters)3.1 U.S. quarts
(2.95 liters)
Transfer case–1.5 U.S. quarts
(1.45 liters)
Automatic Transmission and Transfer Case
2WD 4WD
Gear ratio Transmission
Rev.
1st
2nd
3rd
Overdrive
Transfer case High
Low
2.000
2.856
1.618
1.000
0.723
–
–2.000
2.856
1.618
1.000
0.723
1.000
2.051
Gear control
operationFloor control
Fluid CapacityTransmission
Transfer case
9.1 U.S. quarts (8.6 liters)
–9.1 U.S. quarts(8.6 liters)
1.5 U.S. quarts (1.45 liters)
Fuel Tank Capacity
19.5 U.S. gallons (75 liters)