belt HUMMER H2 2004 Repair Manual

Aspect Ratio:The relationship of a tire’s height to its
width.
Belt:A rubber coated layer of cords that is located
between the plies and the tread. Cords may be made
from steel or other reinforcing materials.
Bead:The tire bead contains steel wires wrapped by
steel cords that hold the tire onto the rim.
Bias Ply Tire:A pneumatic tire in which the plies are
laid at alternate angles less than 90 degrees to the
centerline of the tread.
Cold Ination Pressure:The amount of air pressure in
a tire, measured in pounds per square inch (psi) or
kilopascals (kPa) before a tire has built up heat
from driving. SeeInation - Tire Pressure on page 5-68.
Curb Weight:This means the weight of a motor
vehicle with standard and optional equipment including
the maximum capacity of fuel, oil and coolant, but
without passengers and cargo.
DOT Markings:A code molded into the sidewall of a
tire signifying that the tire is in compliance with the U.S.
Department of Transportation motor vehicle safety
standards. The DOT code includes the Tire Identication
Number (TIN), an alphanumeric designator which can
also identify the tire manufacturer, production plant,
brand and date of production.GVWR:Gross Vehicle Weight Rating, seeLoading
Your Vehicle on page 4-67.
GAWR FRT:Gross Axle Weight Rating for the front
axle, seeLoading Your Vehicle on page 4-67.
GAWR RR:Gross Axle Weight Rating for the rear axle,
seeLoading Your Vehicle on page 4-67.
Intended Outboard Sidewall:The side of an
asymmetrical tire, that must always face outward when
mounted on a vehicle.
Kilopascal (kPa):The metric unit for air pressure.
There are 6.9 kPa’s to one psi.
Light Truck (LT-Metric) Tire:A tire used on light duty
trucks and some multipurpose passenger vehicles.
Load Index:An assigned number ranging from 1 to 279
that corresponds to the load carrying capacity of a tire.
Maximum Ination Pressure:The maximum air
pressure to which a cold tire may be inated. The
maximum air pressure is molded onto the sidewall.
Maximum Load Rating:The load rating for a tire at the
maximum permissible ination pressure for that tire.
5-66

You need a new tire if any of the following statements
are true:
You can see the indicators at three or more places
around the tire.
You can see cord or fabric showing through the
tire’s rubber.
The tread or sidewall is cracked, cut or snagged
deep enough to show cord or fabric.
The tire has a bump, bulge or split.
The tire has a puncture, cut or other damage that
can’t be repaired well because of the size or
location of the damage.
Buying New Tires
To nd out what kind and size of tires you need, look at
the Certication/Tire label or the Tire and Loading
Information label. For examples of these labels and their
location on your vehicle, seeLoading Your Vehicle on
page 4-67.
The tires installed on your vehicle when it was new had a
Tire Performance Criteria Specication (TPC Spec)
number on each tire’s sidewall. When you get new tires,
General Motors recommends that you get tires with that
same TPC Spec number. That way your vehicle will
continue to have tires that are designed to give proper
endurance, handling, speed rating, load range, traction,ride and other things during normal service on your
vehicle. If your tires have an all-season tread design, the
TPC number will be followed by an “MS” (for mud
and snow).
If you ever replace your tires with those not having a
TPC Spec number, make sure they are the same size,
load range, speed rating and construction type (bias,
bias-belted or radial) as your original tires.
{CAUTION:
Mixing tires could cause you to lose control
while driving. If you mix tires of different sizes
or types (radial and bias-belted tires) the
vehicle may not handle properly, and you
could have a crash. Using tires of different
sizes may also cause damage to your vehicle.
Be sure to use the same size and type tires on
all wheels.
5-71

Care of Safety Belts
Keep belts clean and dry.
{CAUTION:
Do not bleach or dye safety belts. If you do, it
may severely weaken them. In a crash, they
might not be able to provide adequate
protection. Clean safety belts only with mild
soap and lukewarm water.
Weatherstrips
Silicone grease on weatherstrips will make them last
longer, seal better, and not stick or squeak. Apply
silicone grease with a clean cloth at least every six
months. During very cold, damp weather more frequent
application may be required. SeeRecommended
Fluids and Lubricants on page 6-12.
Cleaning the Outside of Your
Vehicle
The paint nish on your vehicle provides beauty, depth
of color, gloss retention and durability.
Washing Your Vehicle
The best way to preserve your vehicle’s nish is to keep it
clean by washing it often with lukewarm or cold water.
Don’t wash your vehicle in the direct rays of the sun.
Use a car washing soap. Don’t use strong soaps
or chemical detergents. Be sure to rinse the vehicle
well, removing all soap residue completely. You can get
GM-approved cleaning products from your dealer.
SeeVehicle Care/Appearance Materials on page 5-100.
Don’t use cleaning agents that are petroleum based,
or that contain acid or abrasives. All cleaning agents
should be ushed promptly and not allowed to dry on the
surface, or they could stain. Dry the nish with a soft,
clean chamois or an all-cotton towel to avoid surface
scratches and water spotting.
High pressure car washes may cause water to enter
your vehicle.
5-95

Maintenance Schedule......................................6-2
Introduction...................................................6-2
Maintenance Requirements..............................6-2
Your Vehicle and the Environment....................6-2
Using Your Maintenance Schedule....................6-3
Scheduled Maintenance...................................6-4
Additional Required Services............................6-6
Maintenance Footnotes...................................6-8Owner Checks and Services............................6-9
At Each Fuel Fill............................................6-9
At Least Once a Month.................................6-10
At Least Once a Year...................................6-10
Recommended Fluids and Lubricants...............6-12
Normal Maintenance Replacement Parts..........6-14
Engine Drive Belt Routing..............................6-15
Maintenance Record.....................................6-16
Section 6 Maintenance Schedule
6-1

Additional Required Services (cont’d)
Service and Miles (Kilometers)25,000
(41 500)50,000
(83 000)75,000
(125 000)100,000
(166 000)125,000
(207 500)150,000
(240 000)
Change automatic transmission uid
and lter (normal service).•
Change transfer case uid.See
footnote (g).•••
Replace engine air cleaner lter. See
Engine Air Cleaner/Filter on page 5-19.
An Emission Control Service.•
Replace spark plugs and inspect spark
plug wires.An Emission Control
Service.•
Engine cooling system service (or
every 5 years, whichever occurs rst).
An Emission Control Service. See
footnote (i).•
Inspect engine accessory drive belt.An
Emission Control Service.•
6-7

Maintenance Footnotes
†The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will not nullify
the emission warranty or limit recall liability prior to
the completion of the vehicle’s useful life. We, however,
urge that all recommended maintenance services be
performed at the indicated intervals and the
maintenance be recorded.
#Lubricate the front suspension, ball joints, steering
linkage, transmission shift linkage and parking
brake cable guides. Ball joints should not be lubricated
unless their temperature is 10°F (-12°C) or higher,
or they could be damaged.
(a)Visually inspect brake lines and hoses for proper
hook-up, binding, leaks, cracks, chang, etc. Inspect
disc brake pads for wear and rotors for surface
condition. Inspect other brake parts, including calipers,
parking brake, etc.
(b)Visually inspect front and rear suspension and
steering system for damaged, loose or missing parts,
signs of wear or lack of lubrication. Inspect power
steering lines and hoses for proper hook-up, binding,
leaks, cracks, chang, etc. Visually check constant
velocity joints, rubber boots and axle seals for leaks.(c)Visually inspect hoses and have them replaced if they
are cracked, swollen or deteriorated. Inspect all pipes,
ttings and clamps; replace with genuine GM parts as
needed. To help ensure proper operation, a pressure test
of the cooling system and pressure cap and cleaning the
outside of the radiator and air conditioning condenser is
recommended at least once a year.
(d)Visually inspect wiper blades for wear or cracking.
Replace blade inserts that appear worn or damaged
or that streak or miss areas of the windshield.
(e)Make sure the safety belt reminder light and all your
belts, buckles, latch plates, retractors and anchorages
are working properly. Look for any other loose or
damaged safety belt system parts. If you see anything
that might keep a safety belt system from doing its
job, have it repaired. Have any torn or frayed safety belts
replaced. Also look for any opened or broken air bag
coverings, and have them repaired or replaced. (The air
bag system does not need regular maintenance.)
(f)Lubricate all key lock cylinders, hood latch assembly,
secondary latch, pivots, spring anchor, release pawl,
rear compartment hinges, outer liftgate handle pivot
points, rear door detent link, roller mechanism, liftgate
handle pivot points, latch bolt, fuel door hinge, cargo
door hinge, locks and folding seat hardware. More
frequent lubrication may be required when exposed to a
corrosive environment. Applying silicone grease on
weatherstrips with a clean cloth will make them
last longer, seal better and not stick or squeak.
6-8

Engine Drive Belt Routing
(A) Air Conditioning Compressor
6-15

Vehicle Data Collection and Event
Data Records
Your vehicle, like other modern motor vehicles, has a
number of sophisticated computer systems that monitor
and control several aspects of the vehicle’s
performance. Your vehicle uses on-board vehicle
computers to monitor emission control components to
optimize fuel economy, to monitor conditions for air bag
deployment and, if so equipped, to provide anti-lock
braking and to help the driver control the vehicle
in difficult driving situations. Some information may be
stored during regular operations to facilitate repair
of detected malfunctions; other information is stored only
in a crash or near crash event by computer systems
commonly called event data recorders (EDR).
In a crash or near crash event, computer systems, such
as the Air Bag Sensing and Diagnostic Module (SDM)
in your vehicle may record information about the
condition of the vehicle and how it was operated, such
as engine speed, brake applications, throttle position,
vehicle speed, safety belt usage, air bag readiness, air
bag performance data, and the severity of a collision.
This information has been used to improve vehicle crash
performance and may be used to improve crash
performance of future vehicles and driving safety. Unlike
the data recorders on many airplanes, these on-board
systems do not record sounds, such as conversation of
vehicle occupants.To read this information, special equipment is needed
and access to the vehicle or the SDM is required.
GM will not access information about a crash event or
share it with others other thanwith the consent of the vehicle owner or, if the
vehicle is leased, with the consent of the lessee,
in response to an official request of police or similar
government office,
as part of GM’s defense of litigation through the
discovery process, or
as required by law.
In addition, once GM collects or receives data, GM may
use the data for GM research needs,
make it available for research where appropriate
condentiality is to be maintained and need is
shown, or
share summary data which is not tied to a specic
vehicle with non-GM organizations for research
purposes.
Others, such as law enforcement, may have access to
the special equipment that can read the information
if they have access to the vehicle or SDM.
If your vehicle is equipped with OnStar
®, please check
the OnStar®subscription service agreement or
manual for information on its operations and data
collection.
7-9

A
Accessory Inator...........................................5-76
Accessory Power Outlets.................................3-18
Adding Equipment to Your Air Bag-Equipped
Vehicle.......................................................1-73
Adding Washer Fluid.......................................5-37
Additional Program Information........................... 7-8
Additives, Fuel................................................. 5-6
Add-On Electrical Equipment...........................5-101
Add-On Equipment..........................................4-72
Adjusting the Speakers (Balance/Fade)......3-65, 3-77
After Off-Road Driving.....................................4-41
Air Bag
Off Light.....................................................3-30
Readiness Light..........................................3-28
Air Bag System..............................................1-61
Adding Equipment to Your Air Bag-Equipped
Vehicle...................................................1-73
Air Bag Off Switch.......................................1-68
How Does an Air Bag Restrain?....................1-65
Servicing Your Air Bag-Equipped Vehicle.........1-72
What Makes an Air Bag Inate?....................1-65
What Will You See After an Air Bag Inates?......1-66
When Should an Air Bag Inate?...................1-65
Where Are the Air Bags?..............................1-63
Air Cleaner/Filter, Engine.................................5-19
Air Conditioning..............................................3-23
Air Suspension...............................................4-74
Airbag Sensing and Diagnostic Module (SDM)...... 7-9All-Wheel Drive...............................................5-48
All-Wheel Drive (AWD) System.........................2-25
AM ...............................................................3-90
Antenna, Fixed Mast.......................................3-92
Anti-lock Brake System (ABS)............................ 4-7
Anti-Lock Brake, System Warning Light..............3-34
Appearance Care............................................5-92
Care of Safety Belts....................................5-95
Chemical Paint Spotting...............................5-99
Cleaning the Inside of Your Vehicle................5-93
Cleaning the Outside of Your Vehicle..............5-95
Finish Damage............................................5-99
Sheet Metal Damage...................................5-98
Underbody Maintenance...............................5-99
Vehicle Care/Appearance Materials...............5-100
Weatherstrips..............................................5-95
Approaching a Hill..........................................4-32
Ashtrays........................................................3-18
Audio System(s).............................................3-62
Audio Steering Wheel Controls......................3-89
Care of Your Cassette Tape Player................3-90
Care of Your CD Player...............................3-92
Care of Your CDs........................................3-92
Chime Level Adjustment...............................3-92
Fixed Mast Antenna.....................................3-92
Navigation/Radio System..............................3-86
Radio with Cassette and CD.........................3-63
Radio with Six-Disc CD................................3-74
Rear Seat Audio (RSA)................................3-87
Setting the Time..........................................3-62
1

Audio System(s) (cont.)
Theft-Deterrent Feature................................3-88
Understanding Radio Reception.....................3-90
Automatic Climate Control System.....................3-19
Automatic Dimming Mirror Operation..................2-35
Automatic Headlamp System............................3-14
Automatic Transmission
Fluid..........................................................5-21
Operation...................................................2-22
B
Backing Up....................................................4-82
Battery..........................................................5-42
BATTERY NOT CHARGING.............................3-57
Battery Replacement......................................... 2-5
Battery Run-Down Protection............................3-17
Before Leaving on a Long Trip.........................4-48
Before You Go Off-Roading..............................4-17
Bench Seat, Split (60/40)................................... 1-8
Brake
Parking......................................................2-29
System Warning Light..................................3-33
Brake Adjustment............................................5-42
Brake and Throttle Operation Techniques for
Off-Road Driving..........................................4-27
Brake Fluid....................................................5-38
Brake Pedal Travel.........................................5-42Brake Wear...................................................5-41
Brakes..........................................................5-38
Braking........................................................... 4-6
Braking in Emergencies..................................... 4-9
Break-In, New Vehicle.....................................2-18
Bulb Replacement...........................................5-52
Center High-Mounted Stoplamp (CHMSL)........5-57
Daytime Running Lamps...............................5-54
Front Turn Signal and Parking Lamps.............5-53
Halogen Bulbs............................................5-52
Headlamps.................................................5-52
Replacement Bulbs......................................5-58
Roof Marker Lamps.....................................5-55
Sidemarker Lamps.......................................5-54
Taillamps....................................................5-57
Buying New Tires...........................................5-71
C
California Fuel.................................................. 5-6
Canada – Customer Assistance.......................... 7-4
Canadian Owners................................................ ii
Canadian Roadside Assistance........................... 7-7
Capacities and Specications..........................5-111
Carbon Monoxide...................4-52, 4-75, 2-13, 2-33
Care of
Safety Belts................................................5-95
Your Cassette Tape Player............................3-90
2