Hyundai H-1 (Grand Starex) 2004 Owner's Manual

6VEHICLE MAINTENANCE REQUIREMENTS
2MAINTENANCE INTERVALS
F010C01A-GAT
Specified Scheduled Procedures
These are the procedures such as
inspections, adjustments and replace- ments that are listed in the mainte-nance charts starting on page 6-4. These procedures must be performed at the intervals shown in the mainte-nance schedule to assure that your warranty remains in effect. Although it is strongly recommended that they beperformed by the factory-trained or distributor-trained technicians at your Hyundai dealer, these procedures maybe performed at any qualified service facility. F010D01A-AAT
General Checks
These are the regular checks you should perform when you drive your Hyundai or you fill the fuel tank. A list of these items will be found on page8-6.
F010A01A-GAT Service Requirements To assure that you receive the great- est number of kilometers of satisfying operation from your Hyundai, certain maintenance procedures must be per-formed. Although careful design and engineering have reduced these to a minimum, those that are required areof the utmost importance.It is your responsibility to have thesemaintenance procedures performed to comply with the terms of the warran- ties covering your new Hyundai. TheService Passport supplied with your new vehicle provides further informa- tion about these warranties.
F010B01A-AAT
Maintenance Requirements
The maintenance required for your
Hyundai can be divided into three main areas: o Specified scheduled procedures o General checks o Do-it-yourself maintenance It is suggested that genuine Hyundai
service parts be used for any requiredrepairs or replacements. Other parts of equivalent quality such as engine oil, engine coolant, manual or autotransaxle oil, brake fluid and so on which are not supplied by Hyundai Motor Company or its distributor maybe used without affecting your war- ranty coverage but you should always be sure these are equivalent to thequality of the original Hyundai parts. Your Service Passport provides fur- ther information about your warrantycoverage.

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VEHICLE MAINTENANCE REQUIREMENTS
3
F010E01A-AAT
Do-It-Yourself Maintenance
If you are mechanically inclined, own a few tools that are required and want to take the time to do so, you can inspect and service a number of items. Formore information about doing it your- self, see Section 8. F010F01A-GAT
A Few Tips
Whenever you have your Hyundai ser- viced, keep copies of the service records in your glovebox. This will help ensure that you can document that therequired procedures have been per- formed to keep your warranties in ef- fect. This is especially important whenservice is not performed by an autho- rized Hyundai dealer. F020A03S-GAT
SCHEDULED MAINTENANCE REQUIREMENTS
Inspection should be performed any time a malfunction is experienced or suspected. Receipts for all emission control system services should be re-tained to demonstrate compliance with conditions of the emissions system warranty. For severe usage maintenance require- ments, see page 6-11 of this section.

6VEHICLE MAINTENANCE REQUIREMENTS
4
KILOMETERS X 1000 MONTHS
NO.1 2 3 4 5 6 7 8 DESCRIPTION
ENGINE CONTROL SYSTEM MAINTENANCE (GASOLINE)ENGINE OIL AND FILTER AIR CLEANER FILTER FUEL FILTER FUEL SYSTEM LEAKS SPARK PLUGS VACUUM CRANKCASE VENTILATION HOSE TIMING BELT DRIVE BELT (FOR WATER PUMP AND ALTERNATOR)
G010A02P-GAT EXCEPT EUROPEAN COMMUNITY The following maintenance services must be performed to assure good vehicle control and performance. Keep receipts for all vehicle services to protect your warranty. Where both kilometers and time are shown, the frequency of service is determined by whichever occurs first. R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary80 64
I I I I 90 72
R R I
R I
70 56
I I I
60 48
R R I I I I
50 40
I I I
40 32
I I I I
30
24
R R I I
20 16
I I I I
SCHEDULED MAINTENANCE
108
I I I
5 4
See Note (1)
Unleaded LeadedSee Note (2) See Note (3)
Note: (1) For every 15, 000 KM or 12 months, whichever occurs first "R"
(2) For every 100,000 KM : "R"
(3) For every 40,000 KM : "R"

6
VEHICLE MAINTENANCE REQUIREMENTS
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NO. 1 2 3 4 5 6 7 8 9
1011 12 KILOMETERS X 1000 MONTHS
DESCRIPTION
ENGINE CONTROL SYSTEM MAINTENANCE (DIESEL) ENGINE OIL AND FILTER AIR CLEANER FILTER FUEL FILTER VALVE CLEARANCE INJECTION TIMING (IF EXHAUST GAS INCLUDES BLACK SMOKE) EGR SYSTEM (VALVE, TUBE, HOSE) TIMING BELT DRIVE BELT (FOR WATER PUMP AND ALTERNATOR) ENGINE IDLE SPEED FUEL SYSTEM LEAKS INJECTION NOZZLE (IF EXHAUST GAS INCLUDES BLACK SMOKE) VACUUM PUMP (WITH ALTERNATOR)
G020A04P-GAT R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
80 64
I I
R I I I I 90 72
RR I I II I
7056
I I I
60 48
RR II I I I I I I
50 40
I I I
40 32
I I I I I I I
30 24
RR I I II I
2016
I I I I I I108
I I I
5 4
I
See Note(1)
Note : (1) For every 5,000 KM or 6 months, whichever occurs first : "R" Republic of South Africa (If the vehicle is lubricated API CH-4 grade or above.) For every 7,500 KM or 6 months, whichever occurs first : "R"

6VEHICLE MAINTENANCE REQUIREMENTS
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50 40I I I I I I I I I I I I
KILOMETERS X 1000MONTHS
NO.
1 2 3 4 5 6 7 8 9
1011 12 13 14 15 16 17 18 19 20 21 22 DESCRIPTION
GENERAL MAINTENANCE ENGINE COOLANT MANUAL TRANSMISSION OIL AUTOMATIC TRANSMISSION OIL TRANSFER CASE OIL REAR AXLE OIL CLUTCH / BRAKE PEDAL FREE PLAY CLUTCH / BRAKE OIL RESERVOIR BRAKE HYDRAULIC FLUID FRONT BRAKE PADS FRONT BRAKE CALIPERS / CYLINDERS / DISC REAR BRAKE DRUMS / LININGS / CYLINDERS HANDBRAKE TIRE CONDITION / PRESSURE EXHAUST SYSTEM / MOUNTING STEERING JOINT / RACK / BOX OIL LEAKS SUSPENSION JOINT / SEALS FRONT WHEEL BEARING ENGINE COOLANT HOSES BRAKE PIPE CORROSION SEATBELTS / MOUNTINGS HEAD LAMPS AIR CONDITIONER FILTER (FOR EVAPORATOR AND BLOWER UNIT)
G020A05P-GAT R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
80 64
I
R II I I I I I I I I I I I I I 90 72
I I I I I I I I I I I I I
70 56
I I I I I I I I I I I I
6048
I I I I I I I I I I I I I I I I I I
4032
I
R II I I I I I I I I I I I I I
30 24
I I I I I I I I I I I I I
20 16
I I I I I I I I I I I I I I I I I108
I I I I I I I I I I I I
5 4
See Note (1)
Note : (1) For every 40,000 KM or 24 months, whichever occurs first : "R" (2) For every 20,000 KM or 12 months, whichever occurs first : "I"
(3) For every 48,000 KM or 24 months, whichever occurs first : "R"
(4) For every 20,000 KM or 12 months, whichever occurs first : "R"
See Note (4)
See Note (2) See Note (3)

6
VEHICLE MAINTENANCE REQUIREMENTS
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NO. 1 2 3 4 5 6 7 DESCRIPTION
ENGINE CONTROL SYSTEM MAINTENANCE (GASOLINE)
ENGINE OIL AND FILTER (SG OR ABOVE) See Note (1) AIR CLEANER FILTER FUEL FILTER FUEL SYSTEM LEAKS SPARK PLUGTIMING BELT DRIVE BELT (FOR WATER PUMP/ALTERNATOR)
75 60
R I I 90 72
R R R I
R I
6048
R R I I I
4536
R I
R
I
3024
R R I I
15 12
R I I
7.5
6
KILOMETERS X 1000 MONTHS
G040A03P-GAT
FOR EUROPEAN COMMUNITY ONLY
The following maintenance services must be performed to assure good vehicle control and performance. Keep receipts for
all vehicle services to protect your warranty. Where both kilometers and time are shown, the frequency of service is determined by whichever occurs first. R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
Note : (1) SF or LOWER : For every 10,000 KM or 6 months, whichever occurs first : "R" (2) For every 100,000 KM : "R"
See Note (2)

6VEHICLE MAINTENANCE REQUIREMENTS
8
NO.1 2 3 4 5 6 7 8 9
1011 12 DESCRIPTION
ENGINE CONTROL SYSTEM MAINTENANCE (EXCEPT 2.5 CRDi DIESEL) ENGINE OIL AND FILTER AIR CLEANER FILTER FUEL SYSTEM LEAKS FUEL FILTER VALVE CLEARANCE EGR SYSTEM (VALVE, TUBE, HOSE) INJECTION TIMING (IF EXHAUST GAS INCLUDES BLACK SMOKE) TIMING BELT DRIVE BELT (FOR WATER PUMP/ALTERNATOR) ENGINE IDLE SPEED INJECTION NOZZLE (IF EXHAUST GAS INCLUDES BLACK SMOKE) VACCUM PUMP (WITH ALTERNATOR)
75 60
I I I 90 72
R I
R
II
R
I I I
6048
R I
R
II I I I I
4536
I I I
30 24
R I
R
II I I I
1512
I I I
7.5
6
KILOMETERS X 1000 MONTHS
G050A04P-GAT R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
See Note (2) See Note (3)
Note : (1) For every 7,500 KM or 6 months, whichever occurs first : "R" (2) For every 20,000 KM : "I"
(3) For every 20,000 KM or 16 months, whichever occurs first : "I" See Note (1)

6
VEHICLE MAINTENANCE REQUIREMENTS
9
NO. 1 2 3 4 5 6 7 DESCRIPTION
ENGINE CONTROL SYSTEM MAINTENANCE (2.5 CRDi DIESEL ONLY)ENGINE OIL AND FILTER AIR CLEANER FILTER FUEL SYSTEM LEAKS FUEL FILTER DRIVE BELT (FOR WATER PUMP AND SALTERNATOR) INJECTION NOZZLE (IF EXHAUST GAS INCLUDES BLACK SMOKE) VACCUM PUMP
75 60
R I I 90 72
R R I
R
II
60 48
R R I
R R I
4536
R I I
30 24
R R I
R
II
15 12
R I I
KILOMETERS X 1000 MONTHS
G080A02P-GAT R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
See Note (1)
Note : (1) For every 20,000 KM or 16 months, whichever occurs first : "R"

6VEHICLE MAINTENANCE REQUIREMENTS
10
45 36II
R II I I I I
15 12
II I I I I I I I
G050A04P-GAT R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
See Note (2)
KILOMETERS X 1000 MONTHS
NO.
1 2 3 4 5 6 7 8 9
1011 12 13 14 15 16 17 18 19 20 DESCRIPTION
GENERAL MAINTENANCE ENGINE COOLANT MANUAL TRANSMISSION OIL AUTOMATIC TRANSMISSION OIL TRANSFER CASE OIL REAR AXLE OIL CLUTCH/BRAKE PEDAL FREEPLAY CLUTCH/BRAKE OIL RESERVOIR BRAKE HYDRAULIC FLUID FRONT BRAKE PAD FRONT BRAKE CALIPERS/CYLINDERS/DISC REAR BRAKE DRUMS/LININGS/CYLINDERS HAND BRAKE TIRE CONDITION/PRESSURE EXHAUST SYSTEM/MOUNTING STEERING JOINT/RACK/BOX/OIL LEAKS SUSPENSION JOINT/SEALS FRONT WHEEL BEARING ENGINE COOLANT HOSES BRAKE PIPE CORROSION AIR CONDITIONER FILTER (FOR EVAPOERATOR AND BLOWER UNIT)
75 60
II I I I I I I I 90 72
I
R R I I I I I I I I I I I I I I
6048
II I I I I I I I I I I I I I I I
3024
II I I I I I I I I I I I I I I I
7.5
6
See Note (1)
Note: (1) For every 45,000 KM or 24 months, whichever occurs first : "R"
(2) For every 48,000 KM or 24 months, whichever occurs first : "R"
(3) For every 20,000 KM or 12 months, whichever occurs first : "R"
See Note (3)

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VEHICLE MAINTENANCE REQUIREMENTS
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GASOLINE DIESELMore Frequently More Frequently Every 60,000 KM or 48 monthsMore FrequentlyMore FrequentlyEvery 10,000 KM or 6 months More Frequently Every 100,000 KM Every 40,000 KMEvery 45,000 KM Every 7,500 KM or 6 monthsEvery 3,000 KMEvery 4,000 KM (Except 2.5 CRDi)Every 7,500 KM or 6 months (2.5 CRDi only)
ENGINE OIL AND FILTER AIR CLEANER FILTER SPARK PLUGSTIMING BELT BRAKE PADS, CALIPERS, ROTORS REAR BRAKE DRUMS AND LININGSSTEERING GEAR BOX, LINKAGE & BOOTSAIR CONDITIONER FILTER(FOR EVAPORATOR AND BLOWER UNIT)MANUAL TRANSMISSION OIL AUTOMATIC TRANSMISSION OIL
G070A07P-GAT The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart below for the appropriate maintenance intervals. R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
R R RR
I I I
R R R
SEVERE DRIVING CONDITIONS A - Repeated short distance driving
B - Extensive idling
C - Driving in dusty conditions
D - Driving in areas using salt or other corrosive materials or
in very cold weather
E - Driving in sandy areas
A, B, C, F, H, J C, E B, HD, E, F, GC, D, G, H C, D, G, H C, D, E, F C,EA, C, D, E, F, G, H, I, J A, C, E, F, G, H, I DRIVING
CONDITION
MAINTENANCE INTERVALS
MAINTENANCE
OPERATION
MAINTENANCE ITEM
F - More than 50% driving in heavy city traffic during hot above32°C (90°F)
G - Driving in mountainous areas
H - Towing a trailer or police car, taxi, or commercial type operation
I - Driving for patrol car, taxi, commercial car or vehicle towing
J - Driving over 170 km/h
MAINTENANCE UNDER SEVERE USAGE CONDITIONS
Except E.C For E.C
Except E.C For E.C