engine Hyundai H-1 (Grand Starex) 2004 Owner's Manual

A050A05A-AATHYUNDAI MOTOR COMPANY
Note: Because future owners will also need the information included in this manual, if you sell this
Hyundai, please leave the manual in the vehicle for their use. Thank you. Copyright 2004 Hyundai Motor Company. All rights reserved. No part of this publication may be reproduced, stored in any retrieval system or transmitted in any form or by any means without the prior written permission of Hyundai Motor Company.
A040A01A-AAT
FOREWORD
Thank you for choosing Hyundai. We are pleased to welcome you to the growing number of discriminating people who drive Hyundais. The advanced engineering and high-quality construc- tion of each Hyundai we build is something of which we're very proud. Your Owner's Manual will introduce you to the features and operation of your new Hyundai. It is suggested that you read it carefully because the information it contains can contribute greatly to the satisfaction you receive from your new car. The manufacturer also recommends that all service and maintenance on your car be performed by an authorized Hyundai dealer. Hyundai dealers are prepared to provide high-quality service, maintenance and any other assistance that may be required.
! CAUTION:
Severe engine and transmission damage may result from the use of poor quality fuels and lubricants that do not meet Hyundai specifications. You must always use high quality fuels and lubricants that meet the specifications listed on Page 9-4 in the Vehicle Specifications section of the Owner's Manual.

1. Multi-function light switch
2. Seat warmer switch (If installed)
3. Horn/Driver's side airbag (If installed)
4. Rear heater switch (If installed)
5. Windshield wiper/Washer switch
6. Hazard warning switch
7. Front fog light switch (If installed)
8. 4WD Switch (If installed)
9. Rear fog light switch (If installed)
10. Rear window defroster switch
11. Passenger's side airbag (If installed)
12. Glove box13. Headlight leveling device switch (If installed)
14. ECT switch (Automatic transmission only)
15. Fuel-filler lid release lever
16. Hood release lever
17. Panel brightness control knob (Rheostat) (If installed)
18. Engine RPM adjustment knob (If installed)
19. Heater/Air conditioner control panel
20. Cigarette lighter
21. Ashtray
22. Drink holder
23. Audio system (If installed)
24. Digital clock (If installed)
CAUTION:
When installing the container of liquid air refresher inside a vehicle, do not place it near theinstrument cluster nor on the crash pad surface. If there is any leakage from the air refresher onto these areas (Instrument cluster, crash pad or air ventilator), it may damage these parts. If the liquid from air refresher does leak onto these areas, wash them with water immediately.
!

1. Multi-function light switch
2. Horn/Driver's side airbag (If installed)
3. Windshield wiper/Washer switch
4. Hazard warning switch
5. Front fog light switch (If installed)
6. Rear fog light switch (If installed)
7. Outside rearview mirror heater switch (If installed)
8. Glove box
9. Hood release lever10. Headlight leveling device switch (If installed)
11. Engine RPM Adjustment Knob
12. Heater/Air conditioner control panel
13. Cigarette lighter
14. Ashtray
15. Drink holder
16. Audio system (If installed)
17. Digital clock (If installed)
CAUTION:
When installing the container of liquid air refresher inside a vehicle, do not place it near theinstrument cluster nor on the crash pad surface. If there is any leakage from the air refresheronto these areas (Instrument cluster, crash pad or air ventilator), it may damage these parts. If the liquid from air refresher does leak onto these areas, wash them with water immediately.
!

1BEFORE DRIVING YOUR VEHICLE
2RUNNING-IN RECOMMEN- DATIONSBEFORE DRIVING YOUR VEHICLE SAFETY CHECKS
Drive range1st
2nd 3rd
4th 5th
!
B010A01P-GAT Be sure you know your vehicle and its equipment and how to use it safely. B010B01P-GAT Before entering the vehicle
o Check that windows, mirrors and lights are clean.
o Check if any tire is low or flat.
o Look for fluid leaks.
o Check that area is clear if you're about to back up.
B010C03P-GAT After entering the vehicle
o Lock all doors.
o The driver and passengers are wear- ing properly adjusted seat belts.
o The head restraints are properly adjusted, if so equipped.
o Adjust inside and outside mirrors.
o Check warning lights for correct
operation, with the ignition key in the position "ON".
o Check all gauges, for normal opera- tion. WARNING: (Diesel only)
To ensure that sufficient vacuum exists within the brake system dur-ing cold weather start-up condi- tions, it is necessary to run the engine at idle after starting the en-gine. NOTE: Fluid levels, such as engine oil, engine coolant, brake fluid, and windshield washer fluid, should be checked daily and/or weekly, orwhenever you refuel. Further details are described in the "CONSUMER INFORMATION" sec-tion. B020A01P-GAT During the running-in period for the first 1,000km(600miles), it is advisable to drive your new vehicle using the following precautions as a guideline toaid long life as well as future economy and performance.
1. Do not race the engine at high
speeds.
2. Avoid rapid starting, acceleration,
braking and prolonged high-speedrunning.
3. Keep to the running-in speed limit
shown below.
Please note that the legal speed limitsdisplayed must be adhered to.
4. Do not exceed loading limits.
5. Refrain from towing a trailer.
km/h (mph)
Running-in speed 0~25(0~16)
20~50(13~31) 30~80(19~50)
40~(25~) 50~(32~)

1
BEFORE DRIVING YOUR VEHICLE
5
HSRFL051
HSR008
The vehicle identification number is stamped as shown in the illustration.Please use this number when ordering replacement parts. Minibus/Van
Truck B060A01P-GAT ENGINE NUMBER Diesel Engine
The engine number is stamped on the engine cylinder block as shown in the illustration.
B060A01P
B060B01P
2.5 4D56 TCI
B060C01P
2.5 CRDi TCI
2.6 N/A
Gasoline Engine
B060D01P
2.4 DOHC

1
BEFORE DRIVING YOUR VEHICLE
7
All of the locks fitted to the vehicle are operated by the same key. However,since it is possible to lock the doors without the use of the key, care should be exercised to ensure that the keydoes not become locked inside the vehicle by mistake. For greater convenience, your Hyundaihas two types of keys as shown in the illustration. ID key This key must be used first to register a unique ID code in the ICU. This IDcode is then recorded onto the master keys. Both sides of the key has a Hyundai logo. With Theft-alarm system
ID key B880B01P-1 B880C01A-GAT Key Numbers The vehicle key number is recorded on a metal tag attached to the keys when the vehicle is first delivered to you.Without Theft-alarm system
With Theft-alarm system
Master key This key is for general use. It will open all locks on your vehicle.One side of the key has the Hyundai logo and the other side has the "M" symbol.If your vehicle is equipped with Theft- alarm system, the master keys with the function of transmitter will be pro-vided. (E.C only) NOTE: If you make your own duplicate key, you will not be able to cancel the system or start the engine.
CAUTION:
Don't lose your ID key or forget thepassword. Always keep your ID key in a place where you remember andrecord your password. If you don't have both the password and ID key, consult your authorized Hyundaidealer.
! B880C01HP-1
B880C01P-1
Master key

1BEFORE DRIVING YOUR VEHICLE
8
The key number should be recorded and kept in a safe place in case theneed to order further keys arise. New keys are available from any Hyundai dealer by quoting the relevant keynumber. In the interest of security, the metal tag attached to the keys which bears thekey number should be removed from the key ring after delivery. In addition, key numbers cannot be provided byHyundai for security reasons. If you need additional keys or if you should lose your keys, your authorizedHyundai dealer can make new keys if you can supply the key number and ID key. B880D02E-GAT Limp home procedures
1. To set the password, you may turn
the ignition key "ON" and then turn it "OFF" according to the digit num- bers. For example, turn the ignition key once for digit number "1", andtwice for "2", and so on. However, for the digit number "0", you must turn the ignition key for 10 times.
2. Wait for 3~10 seconds.
3. You may set the remaining number
of digits by following the same pro- cedures 1 and 2.
4. If all of four digits have been tried
successfully, from this time, youhave to start your engine within 30 seconds. If you start your engine after 30 seconds, your engine willnot start.
NOTE: If the engine dies while driving after limp home procedure, you can startyour engine within 8 seconds in condition of ignition OFF without limp home procedure again. After doing the limp home procedure, you have to consult with your autho-rized Hyundai dealer as soon as pos- sible.
B880D02P
In case the immobilizer system is out of order, you cannot start the enginewithout the limp home procedures with ignition key. The following procedure is how to startthe engine with the function of the limp home. (0, 1, 2, 3 as a sample pass- word). NOTE: You can get the limp home pass- word when the vehicle is first deliv- ered to you. If you do not have thepassword, consult your authorized Hyundai dealer.

1
BEFORE DRIVING YOUR VEHICLE
9
!
B885A01O-GAT IMMOBILIZER SYSTEM (Truck) (If Installed) The immobilizer system is an anti-theft device, designed to deter automobiletheft. B885B01P-GAT Keys
Without Theft-alarm system
B880B01O-1CAUTION:
o The password should be re- corded and kept in a safe place in case the need to order furtherkeys arises.
o If you forget the password, con-
sult your authorized Hyundaidealer.
With Theft-alarm system
!
B880B02P-1 All of the locks fitted to the vehicle are operated by the same key. However,since it is possible to lock the doors without the use of the key, care should be exercised to ensure that the keydoes not become locked inside the vehicle by mistake. If your vehicle is equipped with Theft-alarm system, the master keys with the function of transmitter will be pro- vided. (E.C only) NOTE: If you make your own duplicate key, you will not be able to cancel the system or start the engine.
CAUTION:
If you cannot start your engine inspite of limp home procedure, haveyour vehicle towed by an autho- rized Hyundai dealer.

1BEFORE DRIVING YOUR VEHICLE
10
B885C02A-GAT Key Numbers
Without Theft-alarm system
With Theft-alarm system
The vehicle key number is recorded upon a metal tag attached to the keys when the vehicle is first delivered toyou. The key number should be recordedand kept in a safe place in case theneed to order further keys arises. New keys are available from any Hyundai dealer by quoting the relevant keynumber. In the interest of security, the metal tag attached to the keys which bears thekey number should be removed from the key ring after you receive your new vehicle. In addition, key numbers can-not be provided by Hyundai for secu- rity reasons. If you need additional keys or if youshould lose your keys, your authorized Hyundai dealer can make new keys.
B880D02A-GAT Limp home procedures In case the immobilizer warning indi- cator blinks for five seconds when theignition key is turned to "ON" position, this indicates that the immobilizer sys- tem is out of order. And you cannotstart the engine without the limp home procedures with ignition key. The following procedure is how to startthe engine with the function of the limp home. (0, 1, 2, 3 as a sample pass- word).
B885C01B-1
B885C02P-1 B880D02P-1

1
BEFORE DRIVING YOUR VEHICLE
11ILLUMINATED IGNITION SWITCH
NOTE: You can get the limp home pass- word when the vehicle is first deliv- ered to you. If you do not have thepassword, consult your authorized Hyundai dealer.
1. To set the password you may turn the ignition key "ON" and then turn it "OFF" according to the digit num-bers, then the immobilizer indicator will blink along with the operation of the ignition key. For example, turnthe ignition key once for digit num- ber "1", and twice for "2", and so on. However, for the digit number "0",you must turn the ignition key for 10 times.
2. Wait for 3~10 seconds.
3. You may set the remaining number of digits by following the same pro-cedures 1 and 2.
4. If all of four digits have been tried successfully, turn the ignition key"ON" and check that the immobi-lizer indicator illuminates. From this time, you have to start your engine within 30 seconds. If you start yourengine after 30 seconds, your en- gine will not start. NOTE: If the engine dies while driving after limp home procedure, you can start your engine within 8 seconds with-out limp home procedure again.
5. If the immobilizer indicator blinks for
five seconds, you have to try the limp home procedure again from the beginning.
After doing the limp home procedure,you have to consult with your autho-rized Hyundai dealer as soon as pos- sible.
CAUTION:
o If you fail to try the limp home procedure with the sequence of three times, you have to wait for about one hour to do the limp home procedure again.
o If you cannot start your engine in spite of limp home procedure,have your vehicle towed by anauthorized Hyundai dealer.
! B120A02P-GAT (If installed) Whenever a front door is opened, the ignition switch will illuminate for yourconvenience. The light will go off when the ignition switch is turned on or 10 seconds afterclosing the door.
B120A02P