steering Hyundai Tiburon 2004 Owner's Guide

Do-It-Yourself Maintenance
6
Engine Compartment .................................................... 6-2
General Checks ............................................................ 6-4
Checking the Engine Oil ............................................... 6-5
Changing the Oil and Filter ............................................ 6-6
Checking and Changing the Engine Coolant ................ 6-7
Spark Plugs .................................................................. 6-9
Changing the Air Cleaner Filter ...................................6-11
Checking the Transaxle Oil (manual) .........................6-12
Checking the Transaxle Fluid (Automatic) ..................6-13
Checking the Brakes..................................................6-15
Checking the Clutch Fluid ...........................................6-16
Air Conditioning Care..................................................6-17
Checking Drive Belts..................................................6-20
Checking and Replacing Fuses ..................................6-21
Checking the Battery..................................................6-22
Power Steering Fluid Level .........................................6-24
Replacement of Light Bulbs........................................ 6-26
Bulb Wattage...............................................................6-31
6

6DO-IT-YOURSELF MAINTENANCE
2ENGINE COMPARTMENT
G010A01GK-AAT
(2.0 DOHC CVVT)
HGK059-1
1. Engine oil filler cap
2. Brake Booster
3. Brake fluid reservoir
4. Clutch fluid reservoir (If installed)5. Relay box
6. Windshield washer fluid reservoir cap
7. Power steering fluid reservoir
8. Engine coolant reservoir
9. Engine oil level dipstick10.Radiator cap
11.Automatic transaxle fluid level dipstick
(If installed)
12.Air cleaner
13.Battery
CAUTION:When inspecting or servicing the engine,
you should handle tools and other heavy
objects carefully so that the plastic rocker
cover of the engine is not damaged.
!

6DO-IT-YOURSELF MAINTENANCE
3
G010B01GK-GAT
(2.7 V6)
HGK209-1
1. Power steering fluid reservoir
2. Brake Booster
3. Brake fluid reservoir
4. Air Cleaner5. Relay box
6. Windshield washer fluid reservoir cap
7. Engine coolant reservoir
8. Engine oil level dipstick
9. Radiator cap10.Engine oil filler cap
11.Automatic transaxle fluid level dipstick
(If installed)
12.Battery
CAUTION:When inspecting or servicing the engine,
you should handle tools and other heavy
objects carefully so that the plastic rocker
cover of the engine is not damaged.
!

6DO-IT-YOURSELF MAINTENANCE
4GENERAL CHECKS
G020C01A-AAT
Vehicle Interior
The following should be checked each time
when the vehicle is driven:
o Lights operation
o Windshield wiper operation
o Horn operation
o Defroster, heating system operation (and air
conditioning, if installed)
o Steering operation and condition
o Mirror condition and operation
o Turn signal operation
o Accelerator pedal operation
o Brake operation, including parking brake
o Manual transaxle operation, including clutch
operation
o Automatic transaxle operation, including
"Park" mechanism operation
o Seat control condition and operation
o Seat belt condition and operation
o Sunvisor operation
If you notice anything that does not operate
correctly or appears to be functioning incor-
rectly, inspect it carefully and seek assistance
from your Hyundai dealer if service is needed.
G020B01A-AAT
Vehicle Exterior
The following should be checked monthly:
o Overall appearance and condition
o Wheel condition and wheel nut torque
o Exhaust system condition
o Light condition and operation
o Windshield glass condition
o Wiper blade condition
o Paint condition and body corrosion
o Fluid leaks
o Door and hood lock condition
o Tire pressure and condition (including spare
tire)
G020A01A-AAT
Engine Compartment
The following should be checked regularly:
o Engine oil level and condition
o Transaxle fluid level and condition
o Brake fluid level
o Clutch fluid level
o Engine coolant level
o Windshield washer fluid level
o Accessory drive belt condition
o Engine coolant hose condition
o Fluid leaks (on or below components)
o Power steering fluid level
o Battery condition
o Air filter condition

6DO-IT-YOURSELF MAINTENANCE
19
4. Replace the air conditioner filter with a new
one.
5. Installation is the reverse order of disassem-
bly.
HGK254
CAUTION:Be sure to install the air conditioner filter in
the direction of the arrow sign. Otherwise,
it may cause noise or deterioration.
!
CHECKING THE FREE-PLAY
G150A01A-AAT
Steering Wheel
To check the steering wheel free-play, stop the
car with the wheels pointed straight ahead and
gently move the steering wheel back and forth.
Use very light finger pressure and be sensitive
to changes in resistance that mark the limits of
the free-play. If the free-play is greater than
specified, have it inspected by your Hyundai
dealer and adjusted or repaired if necessary.
HGK218
1.18 in.
(30 mm)
G160A01A-AAT
Clutch Pedal
With the engine off, press lightly on the clutch
pedal until you feel a change in resistance. This
is the clutch pedal free-play. The free-play
should be within the limits specified in the illus-
tration. If it is not, have it inspected by your
Hyundai dealer and adjusted or repaired if
necessary.
G160A01E
0.24 ~ 0.51 in.
(6~13 mm)

6DO-IT-YOURSELF MAINTENANCE
20CHECKING DRIVE BELTS
G180A01A-AAT
CHECKING BRAKE PEDAL
CLEARANCE
You need a helper to check the brake pedal
clearance. With the engine running, have your
helper press down on the brake pedal several
times and then hold it down with a force of about
110 lbs (50 kg, 490 N). The brake pedal clear-
ance is the distance from the top surface of the
brake pedal to the asphalt sheeting under the
floor mat.
If the brake pedal clearance is not within the
limits specified in the illustration, have it in-
spected by your Hyundai dealer and adjusted
or repaired if necessary.
G180A01L
1.78 in. (45.1 mm)
Drive belts should be checked periodically for
proper tension and adjusted if necessary. At the
same time, belts should be examined for cracks,
wear, fraying or other evidence of deterioration
and replaced if necessary.
Belt routing should also be checked to be sure
there is no interference between the belts and
other parts of the engine. After a belt is replaced,
the new belt should be adjusted again after two
or three weeks to eliminate slack resulting from
initial stretching after use.
G190A01A-AAT
G190A01GK
DOHC CVVT V6
Water Pump Pulley
0.2~0.24 in.
(5.1~6 mm)
Power steering
COMP
Auto
tensioner
Generator Pulley
Crankshaft PulleyGenerator
Eng.pulley
G170A01A-AAT
Brake Pedal
With the engine off, press down on the brake
pedal several times to reduce the vacuum in the
brake booster.
Then, using your hand, press down slowly on
the brake pedal until you feel a change in
resistance. This is the brake pedal free-play.
The free-play should be within the limits speci-
fied in the illustration. If it is not, have it inspected
by your Hyundai dealer and adjusted or re-
paired if necessary.
HXGS508
0.12~0.31 in.
(3~8 mm)

6DO-IT-YOURSELF MAINTENANCE
24POWER STEERING FLUID LEVEL
G230A03A-AAT
The power steering fluid level should be checked
regularly. To check the power steering fluid
level, be sure the engine is "OFF", then check
to make certain that the power steering fluid
level is between the "MAX" and "MIN" level
markings on the fluid reservoir.
NOTE:Grinding noise from the power steering
pump may be heard immediately after the
engine is started in extremely cold condi-
tions (below - 4°F). If the noise stops during
warm up, there is no abnormal function in
the system. It is due to a power steering
fluid characteristic in extremely cold condi-
tions.
HGK214
G250A01A-AAT
FOR MORE INFORMATION ABOUT
YOUR HYUNDAI
If you desire additional information about main-
taining and servicing your Hyundai, you may
purchase a factory Shop Manual at your Hyundai
dealer's parts department. This is the same
manual used by dealership technicians and
while it is highly technical it can be useful in
obtaining a better understanding of your car and
how it works.
G240A01A-AATPOWER STEERING HOSES
It is suggested that you check the power steer-
ing hose connections for fluid leakage at regular
intervals. The power steering hoses should be
replaced if there is severe surface cracking,
scuffing or worn spots. Deterioration of the hose
could cause premature failure. Recommended Fluid
Use PSF-3 type fluid
NOTE:Do not start the engine when the power
steering oil reservoir is empty.
G220C01A-AATChecking Condenser Cooling Fan
The condenser coolant fan should come on
automatically whenever the air conditioning is in
operation.
G220B01A-AAT
Checking Engine Cooling Fan
The engine cooling fan should come on auto-
matically if the engine coolant temperature is
high.

8CONSUMER INFORMATION & REPORTING SAFETY DEFECTS
5
I080A01A-AATTIRE TRACTION
Tire traction can be reduced if you drive on worn
tires, tires that are improperly inflated or on
slippery road surfaces. Tires should be re-
placed when tread wear indicators appear. To
reduce the possibility of losing control, slow
down whenever there is rain, snow or ice on the
road.
I070A01A-AAT
TIRE BALANCING
A tire that is out of balance may affect handling
and tire wear. The tires on your Hyundai were
balanced before the car was delivered but may
need balancing again during the years you own
the car.
Whenever a tire is dismounted for repair, it
should be rebalanced before being reinstalled
on the car.
!
The original tires on your car have tread wear
indicators. The tread wear indicators appear
when the tread depth is 0.06 in. (1.6 mm). The
tire should be replaced when these appear as
a solid bar across two or more grooves of the
tread. Always replace your tires with those of
the recommended size. If you change wheels,
the new wheel's rim width and offset must meet
Hyundai specification.I090A01A-AAT
WHEN TO REPLACE TIRES
HGK248
Wear indicator 0.06 in. (1.6 mm)WARNING:o Using tires and wheels of other than the
recommended sizes could cause un-
usual handling characteristics that could
cause death, serious injury, or property
damage.
o Wheels that do not meet Hyundai's di-
mensional specifications may fit poorly
and result in damage to the vehicle,
including broken wheel studs.
!WARNING:Driving on worn-out tires is dangerous!
Worn-out tires can cause loss of braking
effectiveness, steering control and trac-
tion. When replacing tires, never mix radial
and bias ply tires on the same car. If you
replace radial tires with bias-ply tires, they
must be installed in sets of four.

9VEHICLE SPECIFICATIONS
2
J050A01GK-GATBRAKE
J040A02GK-GET
ELECTRICAL
J030A01GK-AAT
TIRE
J060A01F-AATFUEL SYSTEM
J020A01GK-AATPOWER STEERING
J010A01GK-AAT
MEASUREMENT
173(4395)
69.3(1760)
52.4(1330)
99.6(2530)
58.7(1490)
58.7(1490) Overall length
Overall width
Overall height (unladen)
Wheel base
Wheel tread
Front
Rear
Type
Wheel free play
Rack stroke
Oil pump typeRack and pinion
0 ~ 1.18 in.(0 ~ 30 mm)
5.20 in.(132 mm)
Vane type
Liter
55Fuel tank
capacity
Type205/55 R16, 215/45 R17
Item
Battery
Alternator
US.gal
14.5
in.(mm)
Imp.gal
12
J035A01GK-GATSPARE TIRE
StandardT125/70 R16 (Temporary)
2.0L
MF 68AH
90A2.7L
MF 68AH
95A
Type
Front brake type
Rear brake type
Parking brake
Dual hydraulic with brake booster
Ventilated disc
Solid Disc
Cable

9VEHICLE SPECIFICATIONS
4LUBRICATION CHART
J080A03GK-AAT
Oil & Grease Standard
API SH OR ILSAC
GF-1 AND ABOVE
HYUNDAI GENUINE PARTS MTF 75W/90 (API GL-4)
HYUNDAI GENUINE ATF, DIAMOND ATF SP-III or SK ATF SP-III
PSF-3
DOT 3 or DOT 4 equivalent
Ethylene glycol base for aluminium radiatorAPI SH, SG
or SG/CDHot Climate: SAE 20W-40, 20W-50
(ABOVE 32°F OR 0°C)
Normal Climate: SAE 10W-30 ,10W-40, 10W-50
(ABOVE -10°F OR -23°C)
Cold Climate:SAE 5W-30, 5W-40
(BELOW 100°F OR 38°C)
SAE 10W-30, 10W-40, (ABOVE-10°F or -23°C)
SAE 5W-30, 5W-40, (ABOVE-100°F or -38°C)Item
Engine Oil
Transaxle
Power Steering
Brake Fluid
Coolant
Manual
Auto
Q'ty (u.s.qts.) (liter, Imp. qts.)
Engine Oil:
2.0 L :4.07 (3.85, 3.39) 2.7L : 4.76 (4.5, 4.0)
Oil Pan:
2.0L: 3.75 (3.55, 3.12) (MAX) 2.75 (2.6, 3.3)(MIN)
2.7L: 4.44 (4.2, 3.7) (MAX) 3.59(3.4, 3) (MIN)
Oil Filter : 0.32 (0.3, 0.26)
5 speed : 2.27 (2.15, 1.86), 6 speed : 2.32 (2.2, 1.94)
8.2 (7.8, 6.9)
As required
As required
2.0L : 7.4 (7.0, 6.2) 2.7L : 8.5 (8.0, 7.0)
2.0L
DOHC
CVVT 2.7 V6