HYUNDAI TUCSON 2005 Workshop Manual

1FEATURES OF YOUR HYUNDAI40
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o If you sell your vehicle, make certain that
this manual is transferred to the new
owner.
o If your car was flooded and has soaked
carpeting or water on the floor, don't try
to start the engine; have the car towed to
an authorized Hyundai dealer.
o Do not replace the bumper or the bumper
guard with the one other than the Hyundai
genuine parts. Otherwise, it can ad-
versely affect SRS performance and lead
to an increased risk of injury.
WARNING:
o For cleaning the airbag pad covers, use
only a soft, dry cloth or one which has
been moistened with plain water. Sol-
vents or cleaners could adversely affect
the airbag covers and proper deploy-
ment of the system.
o No objects should be placed over or near
the airbag modules on the steering
wheel, instrument panel, and the front
passenger's panel above the glove box,
because any such object could cause
harm if the vehicle is in a crash severe
enough to cause the airbags to inflate.
o If the airbags inflate, they must be re-
placed by an authorized Hyundai dealer.
o Do not tamper with or disconnect SRS
wiring, or other components of the SRS
system. Doing so could result in injury,
due to accidental inflation of the airbags
or by rendering the SRS inoperative.
o If components of the airbag system must
be discarded, or if the vehicle must be
scrapped, certain safety precautions
must be observed. Your Hyundai dealer
knows these precautions and can give
you the necessary information. Failure
to follow these precautions and proce-
dures could increase the risk of personal
injury.
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WARNING:
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WARNING:
o Do not install a child restraint system in
the front passenger seat position.
A child restraint system must never be
placed in the front seat. The infant or
child could be severely injured or killed
by an airbag deployment in case of an
accident.
o Modification to SRS components or wir-
ing, including the addition of any kind of
badges to the pad covers or modifica-
tions to the body structure, can ad-
versely affect SRS performance and lead
to possible injury.B240C01JM-AATSRS Careo The SRS is virtually maintenance free and
there are no parts you can safely service by
yourself. If the SRS SRI (Service Reminder
Indicator) does not illuminate, or continu-
ously remains on, have your vehicle imme-
diately inspected by your Hyundai dealer.
o Any work on the SRS system, such as
removing, installing, repairing, or any work
on the steering wheel must be performed by
a qualified Hyundai technician. Improper
handling of the airbag system may result in
serious personal injury.

1
FEATURES OF YOUR HYUNDAI
41
B240D01JM-AATAdditional Safety PrecautionsoNever let passengers ride in the cargo
area (trunk) or on top of a folded-down
back seat. All occupants should sit upright,
fully back in their seats with their seat belts
on and their feet on the floor.
oPassengers should not move out of or
change seats while the vehicle is mov-
ing. A passenger who is not wearing a seat
belt during a crash or emergency stop can
be thrown against the inside of the vehicle,
against other occupants, or out of the ve-
hicle.
oEach seat belt is designed to restrain one
occupant. If more than one person uses the
same seat belt, they could be seriously
injured or killed in a collision.
oDo not use any accessories on seat
belts. Devices claiming to improve occu-
pant comfort or reposition the seat belt can
reduce the protection provided by the seat
belt and increase the chance of serious
injury in a crash.
oPassengers should not place hard or
sharp objects between themselves and
the airbags. Carrying hard or sharp objects
on your lap or in your mouth can result in
injuries if an airbag inflates.oKeep occupants away from the airbag
covers. All occupants should sit upright, fully
back in their seats with their seat belts on and
their feet on the floor. If occupants are too
close to the airbag covers, they could be
injured if the airbags inflate.
oDo not attach or place objects on or near
the airbag covers. Any object attached to
or placed on the front or side impact airbag
covers could interfere with the proper opera-
tion of the airbags.
oDo not modify the front seats. Modifica-
tion of the front seats could interfere with the
operation of the supplemental restraint sys-
tem sensing components or side impact
airbags.
oDo not place items under the front seats.
Placing items under the front seats could
interfere with the operation of the supple-
mental restraint system sensing compo-
nents and wiring harnesses.
oNever hold an infant or child on your lap.
The infant or child could be seriously injured
or killed in the event of a crash. All infants and
children should be properly restrained in
appropriate child safety seats or seat belts
in the rear seat.
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WARNING:
o Sitting improperly or out of position can
result in serious injury or death in a
crash.
o Always sit upright, fully back in the seat,
with your seat belt on, and your feet on
the floor.Adding Equipment to or Modifying Your
Airbag-Equipped Vehicle.If you modify your vehicle by changing your
vehicle's frame, bumper system, front end or
side sheet metal or ride height, this may affect
the operation of your vehicle's airbag system.

1FEATURES OF YOUR HYUNDAI42
INSTRUMENT CLUSTER AND INDICATOR LIGHTSB260A01JM-AAT
B260A01JM-U

1
FEATURES OF YOUR HYUNDAI
43
1. Tachometer
2. Turn Signal Indicator Light
3. Seat Belt Warning Light
4. Supplemental Restraint (AirBag) System
Service Reminder Indicator (SRI)
5. Speedometer
6. Parking Brake/Low Brake Fluid Level Warning Light
7. Low Oil Pressure Warning Light
8. High Beam Indicator Light
9. Fuel Gauge
10. Low Fuel Warning Light
11. Tail Gate Open Warning Light
12. Traction Control Indicator Light (If installed)/
Electronic Stability Program (ESP) Indicator Light (If installed)13. ABS Service Reminder Indicator (If installed)
14. Immobilizer Warning Light (If installed)
15. Door Ajar Warning Light
16. Automatic Transaxle Position Indicator Light (If installed)
17. Odometer/ Trip odmeter
18. Trip Computer (If installed)
19. Malfunction Indicator Light (MIL)
20. Charging System Warning Light
21. Coolant Temperature Gauge
22. Cruise Indicator (If installed)
23. 4WD Lock Indicator Light
24. 4WD System Warning Light (If installed)

1FEATURES OF YOUR HYUNDAI44
WARNING AND INDICATOR LIGHTSB260B01JM-AAT
SRS (Airbag) Service
Reminder Indicator (SRI)
The SRS service reminder indicator (SRI) comes
on for about 6 seconds after the ignition key is
turned to the "ON" position or after the engine
is started, after which it will go out.
This light also comes on when the SRS is not
working properly. If the SRI does not come on,
or continuously remains on after coming on for
about 6 seconds when you turned the ignition
key to the "ON" position or started the engine,
or if it comes on while driving, have the SRS
inspected by an authorized Hyundai Dealer.B260D01A-AAT
Turn Signal Indicator Lights
The blinking green arrows on the instrument
panel show the direction indicated by the turn
signals. If the arrow comes on but does not blink,
blinks more rapidly than normal, or does not
illuminate at all, a malfunction in the turn signal
system is indicated. Your dealer should be
consulted for repairs.
B260E02O-AAT
Seat Belt Reminder Light
and Chime
The seat belt reminder light blinks until your seat
belt is fastened when the ignition key is turned
from the "OFF" position to "ON" or "START" and
the warning chime will sound for 6 seconds.B260F01A-AAT
High Beam Indicator Light
The high beam indicator light comes on when-
ever the headlights are switched to the high
beam or flash position.
B260G01A-AAT
Low Oil Pressure Warning Light
CAUTION:
If the low oil pressure warning light stays on
while the engine is running, serious engine
damage may result. The oil pressure warn-
ing light comes on whenever there is insuf-
ficient oil pressure. In normal operation, it
should come on when the ignition switch
is turned on, then go out when the engine
is started. If the oil pressure warning light
stays on while the engine is running, there
is a serious malfunction.
If this happens, stop the car as soon as it is
safe to do so, turn off the engine and check
the oil level. If the oil level is low, fill the
engine oil to the proper level and start the
engine again. If the light stays on with the
engine running, turn the engine off imme-
diately. In any instance where the oil light
stays on when the engine is running, the
engine should be checked by a Hyundai
dealer before the car is driven again.
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1
FEATURES OF YOUR HYUNDAI
45
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B260H02A-AAT
Parking Brake/Low Brake Fluid
Level Warning Light
The brake fluid level warning light indicates that
the brake fluid level in the brake master cylinder
is low and hydraulic brake fluid conforming to
DOT 3 or DOT 4 specifications should be
added. After adding fluid, if no other trouble is
found, the car should be immediately and care-
fully driven to a Hyundai dealer for inspection.
If further trouble is experienced, the vehicle
should not be driven at all but taken to a dealer
by a professional towing service or some other
safe method.
Your Hyundai is equipped with dual-diagonal
braking systems. This means you still have
braking on two wheels even if one of the dual
systems should fail. With only one of the dual
systems working, more than normal pedal travel
and greater pedal pressure are required to stop
the car. Also, the car will not stop in as short a
distance with only half of the brake system
working. If the brakes fail while you are driving,
shift to a lower gear for additional engine braking
and stop the car as soon as it is safe to do so.
WARNING:
If you suspect brake trouble, have your
brakes checked by a Hyundai dealer as
soon as possible. Driving your car with a
problem in either the brake electrical sys-
tem or brake hydraulic system is danger-
ous, and could result in a serious injury or
death.Warning Light OperationThe parking brake/brake fluid level warning light
should come on when the parking brake is
applied and the ignition switch is turned to "ON"
or "START". After the engine is started, the light
should go out when the parking brake is re-
leased.
If the parking brake is not applied, the warning
light should come on when the ignition switch is
turned to "ON" or "START", then go out when
the engine starts. If the light comes on at any
other time, you should slow the vehicle and bring
it to a complete stop in a safe location off the
roadway.
B260J02A-AAT
Charging System Warning Light
The charging system warning light should come
on when the ignition is turned on, then go out
when the engine is running. If the light stays on
while the engine is running, there is a malfunc-
tion in the electrical charging system. If the light
comes on while you are driving, stop, turn off the
engine and check under the hood. First, make
certain the generator drive belt is in place. If it is,
check the tension of the belt. Do this as shown
on page 6-21 by pushing down on the center of
the belt. Have the system checked by your
Hyundai dealer as soon as possible.B260B01JM-AAT
Tail Gate Open Warning Light
This light remains on unless the tail gate and/or
tail gate window is completely closed and latched.

1FEATURES OF YOUR HYUNDAI46
B260L02HP-GAT
Door ajar warning light and chime
(If Installed)
The door ajar warning light warns you that a door
is not completely closed and the chime warns
you that the key is in the ignition switch.NOTE :The warning chime only sounds whenever
the key is in the ignition switch and the
driver's side front door is open simulta-
neously. The chime sounds until the key is
removed from the ignition switch or the
driver's side front door is closed.
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B260M01A-AAT
Low Fuel Level Warning Light
The low fuel level warning light comes on when
the fuel tank is approaching empty. When it
comes on, you should add fuel as soon as
possible. Driving with the fuel level warning light
on or with the fuel level below "E" can cause the
engine to misfire and damage the catalytic
converter.
B260N01A-AAT
Malfunction Indicator Light
This light illuminates when there is a malfunction
of an exhaust gas related component, and the
system is not functioning properly so that the
exhaust gas regulation values are not satisfied.
This light will also illuminate when the ignition key
is turned to the "ON" position, and will go out in
a few seconds. If it illuminates while driving, or
does not illuminate when the ignition key is
turned to the "ON" position, take your car to your
nearest authorized Hyundai dealer and have
the system checked.B260P02Y-GAT
ABS Service Reminder
Indicator (If installed)
When the key is turned to the "ON" position, the
Anti-Lock Brake System indicator will come on
and then go off in a few seconds. If the ABS SRI
remains on, comes on while driving, or does not
come on when the key is turned to the "ON"
position, this indicates that there may be a
problem with the ABS.
If this occurs, have your vehicle checked by
your Hyundai dealer as soon as possible. The
normal braking system will still be operational,
but without the assistance of the anti-lock brake
system.
WARNING:
If both the ABS SRI and Parking Brake/
Brake fluid level warning lights remain "ON"
or come on while driving, there may be a
problem with E.B.D. (Electronic Brake Force
Distribution).
If this occurs, avoid sudden stops and have
your vehicle checked by your Hyundai dealer
as soon as possible.B265C01O-AAT
Traction Control Indicator
Lights (If installed)
The traction control indicators change opera-
tion according to the ignition switch position and
whether the system is in operation or not.
They will illuminate when the ignition key is
turned to the "ON" position, but should go out
after three seconds. If the TCS or TCS-OFF
indicator stays on, take your car to your autho-
rized Hyundai dealer and have the system
checked. See section 2 for more information
about the TCS.

1
FEATURES OF YOUR HYUNDAI
47
B260T01O-GAT
4WD System Warning Light
(If installed)
When the key is turned to the "ON" position, the
4WD(Four Wheel Drive) system warning light
will come on and then go off in a few seconds.
CAUTION:
If the 4WD system warning light ( ) blinks
while driving, this indicates that there is a
malfunction in the 4WD system. If this oc-
curs, have your vehicle checked by an au-
thorized Hyundai dealer as soon as pos-
sible.
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B265C01LZ-AAT
Electronic Stability
Program Indicator Lights
(If installed)
The electronic stability program indicators
change operation according to the ignition switch
position and whether the system is in operation
or not.
They will illuminate when the ignition key is
turned to the "ON" position, but should go out
after three seconds. If the ESP or ESP-OFF
indicator stays on, take your car to your autho-
rized Hyundai dealer and have the system
checked. See section 2 for more information
about the ESP.
B260V01JM-GAT
4WD Lock Indicator Light
(If installed)
The 4WD (Four Wheel Drive) lock indicator light
in the instrument cluster is illuminated when the
The 4WD lock switch is pushed.
The purpose of this switch is to increase the
drive power when driving on wet pavement,
snow-covered roads and/or off-road.
The 4WD lock indicator light is turned off by
pushing the switch again.NOTE:Do not use 4WD on normal dry pavement
conditions.
B260R01E-GAT
SET Indicator Light
(If installed)
The SET indicator light in the instrument cluster
is illuminated when the cruise control switch is
pushed downward to "SET (COAST)".
The SET indicator light does not illuminate when
the control switch is in the "CANCEL" position.
B260Q01E-GAT
Cruise Indicator Light
(If installed)
The cruise indicator light in the instrument clus-
ter is illuminated when the cruise control main
switch on the end of the barrel is pushed.
When the cruise control main switch is pushed
a second time, the cruise control system will be
and the light will turn off.
Information on the use of cruise control may be
found on page 1-79.

1FEATURES OF YOUR HYUNDAI48
B270A01O-AATBRAKE PAD WEAR WARNING SOUNDThe front and rear disc brake pads have wear
indicators that should make a high-pitched
squealing or scraping noise when new pads are
needed. The sound may come and go or be
heard all the time when the vehicle is moving. It
may also be heard when the brake pedal is
pushed down firmly. Excessive rotor damage
will result if the worn pads are not replaced. See
your Hyundai dealer immediately.
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B290A02A-AATENGINE COOLANT TEMPERATURE
GAUGE
WARNING:Never remove the radiator cap when the
engine is hot. The engine coolant is under
pressure and could erupt and cause severe
burns. Wait until the engine is cool before
adding coolant to the reservoir.
B280A01A-AATFUEL GAUGEThe needle on the gauge indicates the approxi-
mate fuel level in the fuel tank. The fuel capacity
is given in Section 9.INSTRUMENT CLUSTER
HJM2182 HJM2181

1
FEATURES OF YOUR HYUNDAI
49
B330A03A-AATTACHOMETERThe tachometer registers the speed of your
engine in revolutions per minute (rpm).
CAUTION:
The engine should not be raced to such a
speed that the needle enters the red zone
on the tachometer face. This can cause
severe engine damage and may void your
warranty.
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B300A01A-AATSPEEDOMETERYour Hyundai's speedometer is calibrated in
miles per hour (on the outer scale) and kilome-
ters per hour (on the inner scale). The needle on the engine coolant temperature
gauge should stay in the normal range. If it moves
across the dial to "H" (HOT), pull over and stop as
soon as possible and turn off the engine. Then
open the hood and, after the engine has cooled,
check the coolant level and the water pump drive
belt. If you suspect cooling system trouble, have
your cooling system checked by a Hyundai dealer
as soon as possible.
B300A01JM B330A01JM