check engine INFINITI FX35 2004 Service Manual

FUEL INJECTOR AND FUEL TUBE
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Revision: 2004 November 2004 FX35/FX45
5. Install fuel tube and fuel injector assembly to intake manifold.
CAUTION:
Be careful not to let tip of injector nozzle come in contact
with other parts.

Tighten mounting bolts in two steps in numerical order shown
in figure.
6. Connect injector sub-harness.
7. Install intake manifold collector (upper and lower). Refer to EM-
19, "INTAKE MANIFOLD COLLECTOR" .
8. Install fuel sub-tube on rear end of intake manifold collector (lower).
9. Connect fuel feed hose (with damper).

Handling procedure of O-ring is the same as that of fuel damper and fuel sub-tube.

Insert fuel damper straight into fuel sub-tube.

Tighten mounting bolts evenly in turn.

After tightening mounting bolts, make sure that there is no gap between flange and fuel sub-tube.
10. Connect quick connector between fuel feed hose and centralized under-floor piping connection with the
following procedure:
a. Check the connection for damage and foreign materials.
b. Align connector with tube, then insert connector straight into tube until a click is heard.
c. After connecting quick connector, use the following method to
make sure it is full connected.

Visually confirm that the two retainer tabs are connected to
connector.

Pull tube and connector to make sure they are securely con-
nected.
d. Install quick connector cap to quick connector connection.

Install quick connector cap with arrow on surface facing in
direction of quick connector (fuel feed hose side).
CAUTION:
If cap cannot be installed smoothly, quick connector may
have not been installed correctly. Check connection
again.
e. Secure fuel feed hose to clamp.
11. Install in the reverse order of removal after this step.
INSPECTION AFTER INSTALLATION
Check on Fuel Leakage

After installing fuel tubes, make sure there is no fuel leakage at connections in the following steps.
–a) Apply fuel pressure to fuel lines with turning ignition switch “ON” (with engine stopped). Then check for
fuel leaks at connections.
–b) Start engine and rev it up and check for fuel leaks at connections.
NOTE:
Use mirrors for checking on invisible points. 1st step: 10.1 N·m (1.0 kg-m, 7 ft-lb)
2nd step: 23.6 N·m (2.4 kg-m, 17 ft-lb)
KBIA1296E
KBIA1297E
KBIA1298E

EM-52
[VQ35DE]
ROCKER COVER
Revision: 2004 November 2004 FX35/FX45
6. Loosen bolts in the reverse order shown in the figure (with
power tool).
7. Remove rocker cover gaskets from rocker covers.
8. Use scraper to remove all trances of liquid gasket from cylinder head and camshaft bracket (No. 1).
CAUTION:
Do not scratch or damage the mating surface when cleaning off old liquid gasket.
INSTALLATION
1. Apply liquid gasket of 3.0 mm (0.12 in) diameter to position
shown in the figure (both edges of No. 1 camshaft bracket) (on
both banks).

First, apply it to engine longitudinal direction [5.0 mm (0.197
in) + 5.0 mm (0.197 in) side in figure].
Use Genuine RTV Silicone Sealant or equivalent. Refer to
GI-48, "
RECOMMENDED CHEMICAL PRODUCTS AND
SEALANTS" .
2. Install new rocker cover gasket to rocker cover.
3. Install rocker cover.

Check if rocker cover gasket is dropped from installation groove of rocker cover.
KBIA0985E
PBIC0786E

FRONT TIMING CHAIN CASE
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Revision: 2004 November 2004 FX35/FX45
17. Obtain compression TDC of No. 1 cylinder as follows:
NOTE:
When timing chain is not removed/installed, this step is not required.
a. Rotate crankshaft pulley clockwise to align timing mark (grooved
line without color) with timing indicator.
b. Make sure intake and exhaust cam noses on No. 1 cylinder
(engine front side of right bank) are located as shown in the fig-
ure.

If not, turn crankshaft one revolution (360°) and align as
shown.
NOTE:
When only primary timing chain is removed, rocker cover
does not need to be removed. To confirm that No. 1 cylinder is
at its compression TDC, remove front timing chain case first.
Then check mating marks on camshaft sprockets. Refer to
EM-63, "
TIMING CHAIN" .
18. Remove crankshaft pulley with the following procedure:
a. Remove rear cover plate (2WD) or starter motor (AWD) and set
ring gear stopper (SST) as shown in the figure. Refer to SC-10,
"STARTING SYSTEM" .
b. Loosen crankshaft pulley bolt and locate bolt seating surface as
10 mm (0.39 in) from its original position.
CAUTION:
Do not remove crankshaft pulley bolt as it will be used as a
supporting point for suitable puller.
KBIA1717J
SEM418G
PBIC1098E
PBIC1103E

EM-62
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FRONT TIMING CHAIN CASE
Revision: 2004 November 2004 FX35/FX45
d. Put a paint mark on crankshaft pulley aligning with angle mark
on crankshaft pulley bolt. Then, further retighten bolt by “60”
degrees (equivalent to one graduation)].
11. Rotate crankshaft pulley in normal direction (clockwise when viewed from front) to confirm it turns
smoothly.
12. For the following operations, perform steps in the reverse order of removal.
NOTE:
If hydraulic pressure inside chain tensioner drops after removal/installation, slack in the guide may gener-
ate a pounding noise during and just after engine start. However, this is normal. Noise will stop after
hydraulic pressure rises.
INSPECTION AFTER INSTALLATION

Before starting engine, check the levels of engine coolant, lubrications and working fluid. If less than
required quantity, fill to the specified level.

Run engine to check for unusual noise and vibration.

Warm up engine thoroughly to make sure there is no leakage of engine coolant, engine oil and working
fluid, fuel and exhaust gas.

Bleed air from passages in pipes and tubes of applicable lines, such as in cooling system.

After cooling down engine, again check amounts of engine coolant, engine oil and working fluid. Refill to
specified level, if necessary.
Summary of the inspection items:
SEM751G
Item Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Working fluid Level Leakage Level

EM-80
[VQ35DE]
TIMING CHAIN
Revision: 2004 November 2004 FX35/FX45
c. Install collared O-ring in front cover engine oil hole (left and right
sides).
d. Being careful not to move seal ring from the installation groove,
align dowel pins on chain case with the holes to install intake
valve timing control covers.
e. Tighten bolts in the numerical order as shown in the figure.
22. Install crankshaft pulley as follows:
a. Fix crankshaft using ring gear stopper [SST: KV10117700 (J-44716)].
b. Install crankshaft pulley, taking care not to damage front oil seal.

When press-fitting crankshaft pulley with a plastic hammer, tap on its center portion (not circumfer-
ence).
c. Tighten bolt.
d. Put a paint mark on crankshaft pulley aligning with angle mark
on crankshaft pulley bolt. Then, further retighten bolt by “60”
degrees (equivalent to one graduation).
23. Rotate crankshaft pulley in normal direction (clockwise when viewed from front) to confirm it turns
smoothly.
24. For the following operations, perform steps in the reverse order of removal.
NOTE:
If hydraulic pressure inside chain tensioner drops after removal/installation, slack in guide may generate a
pounding noise during and just after engine start. However, this does not indicate an unusualness. Noise
will stop after hydraulic pressure rises.
INSPECTION AFTER INSTALLATION

Before starting engine, check the levels of engine coolant, lubrications and working fluid. If less than
required quantity, fill to the specified level.

Run engine to check for unusual noise and vibration.
PBIC2045E
PBIC0918E
: 44.1 N·m (4.5 kg-m, 33 ft-lb)
SEM751G

TIMING CHAIN
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Revision: 2004 November 2004 FX35/FX45

Warm up engine thoroughly to make sure there is no leakage of engine coolant, engine oil and working
fluid, fuel and exhaust gas.

Bleed air from passages in pipes and tubes of applicable lines, such as in cooling system.

After cooling down engine, again check amounts of engine coolant, engine oil and working fluid. Refill to
specified level, if necessary.
Summary of the inspection items:
Item Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Working fluid Level Leakage Level

CAMSHAFT
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Revision: 2004 November 2004 FX35/FX45

Valve lifter thickness calculation:
Thickness of replacement valve lifter = t1+ (C1 - C2)
t1 = Thickness of removed valve lifter
C1 = Measured valve clearance
C2= Standard valve clearance:

Thickness of a new valve lifter can be identified by stamp
marks on the reverse side (inside the cylinder).
Stamp mark 788U or 788R indicates 7.88 mm (0.3102 in) in
thickness.
NOTE:
2 types of stamp marks are used for parallel setting and for
manufacturer identification.
Available thickness of valve lifter: 27 sizes with range 7.88 to 8.40 mm (0.3102 to 0.3307 in) in steps of 0.02
mm (0.0008 in) (when manufactured at factory). Refer to EM-149, "
Available Valve Lifter" .
5. Install selected valve lifter.
6. Install camshaft.
7. Manually turn crankshaft pulley a few turns.
8. Make sure valve clearances for cold engine are within specifications by referring to the specified values.
9. After completing the repair, check valve clearances again with the specifications for warmed engine. Make
sure the values are within specifications.
Valve clearance:
Unit: mm (in)
*: Approximately 80°C (176°F)
Intake : 0.30 mm (0.012 in)*
Exhaust : 0.33 mm (0.013 in)*
*: Approximately 20°C (68°F)
KBIA0119E
Items Cold Hot * (reference data)
Intake 0.26 - 0.34 (0.010 - 0.013) 0.304 - 0.416 (0.012 - 0.016)
Exhaust 0.29 - 0.37 (0.011 - 0.015) 0.308 - 0.432 (0.012 - 0.016)

EM-98
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CYLINDER HEAD
Revision: 2004 November 2004 FX35/FX45
CYLINDER HEADPFP:11041
On-Vehicle ServiceABS004X7
CHECKING COMPRESSION PRESSURE
1. Warm up engine thoroughly. Then, stop it.
2. Release fuel pressure. Refer to EC-51, "
FUEL PRESSURE RELEASE" .
3. Disconnect fuel pump fuse to avoid fuel injection during mea-
surement.
4. Remove engine cover with power tool. Refer to EM-19, "
INTAKE MANIFOLD COLLECTOR" .
5. Remove ignition coil and spark plug from each cylinder. Refer to EM-42, "
IGNITION COIL" and EM-43,
"SPARK PLUG (PLATINUM-TIPPED TYPE)" .
6. Connect engine tachometer (not required in use of CONSULT-ll).
7. Install compression gauge with compression gauge adapter
(commercial service tool) onto spark plug hole.

Use compression gauge adapter whose picking up end
inserted to spark plug hole is smaller than 20 mm (0.79 in) in
diameter. Otherwise, it may be caught by cylinder head during
removal.
8. With accelerator pedal fully depressed, turn ignition switch to
“START” for cranking. When gauge pointer stabilizes, read the
compression pressure and engine rpm. Perform these steps to
check each cylinder.
Compression pressure:
Unit: kPa (kg/cm2 , psi) /rpm
CAUTION:
Always use a fully changed battery to obtain specified engine speed.

If engine speed is out of specified range, check battery liquid for proper gravity. Check engine speed
again with normal battery gravity.
SBIA0466E
PBIC0900E
SBIA0533E
Standard Minimum Deference limit between cylinders
1,275 (13.0, 185) / 300 981 (10.0, 142) / 300 98 (1.0, 14) / 300

CYLINDER HEAD
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If compression pressure is below minimum value, check valve clearances and parts associated with
combustion chamber (valve, valve seat, piston, piston ring, cylinder bore, cylinder head, cylinder head
gasket). After the checking, measure compression pressure again.

If some cylinders have low compression pressure, pour small amount of engine oil into spark plug hole
of cylinder to re-check it for compression.
–If the added engine oil improves the compression, piston rings may be worn out or damaged. Check
piston rings and replace if necessary.
–If the compression pressure remains at low level despite the addition of engine oil, valves may be mal-
functioning. Check valves for damage. Replace valve or valve seat accordingly.

If two adjacent cylinders have respectively low compression pressure and their compression remains
low even after the addition of engine oil, gaskets are leaking. In such a case, replace cylinder head gas-
kets.
9. After inspection is completed, install removed parts.
10. Start engine, and confirm that engine runs smoothly.
11. Perform trouble diagnosis. If DTC appears, erase it. Refer toEC-77, "
TROUBLE DIAGNOSIS" .
Removal and InstallationABS004X8
REMOVAL
1. Remove camshaft. Refer to EM-82, "CAMSHAFT" .
NOTE:
It is also possible to perform the following steps 2 and 3 just before removing camshaft.
2. Temporarily fit front suspension member to support engine.
CAUTION:
Temporary fitting means the status that engine is adequately stable though hoist is released from
hanging.
1. Engine rear lower slinger 2. Cylinder head (left bank) 3. Cylinder head bolt
4. Cylinder head (right bank) 5. Cylinder head gasket (right bank) 6. Cylinder head gasket (left bank)
7. Oil level gauge guide
SBIA0581E

EM-100
[VQ35DE]
CYLINDER HEAD
Revision: 2004 November 2004 FX35/FX45
NOTE:
At the time of the start of this procedure front suspension member is removed, and cylinder head is
hanged by hoist with engine slinger installed.
3. Release hoist from hanging, then remove engine slinger.
4. Remove the following components and related parts:

Fuel tube and fuel injector assembly. Refer to EM-45, "FUEL INJECTOR AND FUEL TUBE" .

Intake manifold. Refer to EM-24, "INTAKE MANIFOLD" .

Exhaust manifold. Refer to EM-26, "EXHAUST MANIFOLD AND THREE WAY CATALYST" .

Water inlet and thermostat assembly. Refer to CO-26, "WATER INLET AND THERMOSTAT ASSEM-
BLY" .

Water outlet and water piping. Refer to CO-28, "WATER OUTLET AND WATER PIPING" .
5. Remove cylinder head loosening bolts with power tool in reverse
order shown in the figure and using cylinder head bolt wrench
(commercial service tool).
6. Remove cylinder head gaskets.
INSPECTION AFTER REMOVAL
Outer Diameter of Cylinder Head Bolts

Cylinder head bolts are tightened by plastic zone tightening
method. Whenever the size difference between d1 and d2
exceeds the limit, replace them with new one.

If reduction of outer diameter appears in a position other than
d2, use it as d2 point.
Cylinder Head Distortion
NOTE:
When performing this inspection, cylinder block distortion should be also checking. Refer to EM-139, "
CYLIN-
DER BLOCK DISTORTION" .
1. Using scraper, wipe off oil, scale, gasket, sealant and carbon deposits from surface of cylinder head.
CAUTION:
Do not allow gasket fragments to enter engine oil or engine coolant passages.
PBIC2057E
Limit (d1 - d2) : 0.11 mm (0.0043 in)
SEM957E