service INFINITI FX35 2004 Repair Manual

REFRIGERANT LINES
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Revision: 2004 November 2004 FX35/FX45
Checking for Refrigerant LeaksAJS00163
Perform a visual inspection of all refrigeration parts, fittings, hoses and components for signs of A/C lubricant
leakage, damage and corrosion. A/C lubricant leakage may indicate an area of refrigerant leakage. Allow
extra inspection time in these areas when using either an electronic refrigerant leak detector or fluorescent
dye leak detector.
If dye is observed, confirm the leak with an electronic refrigerant leak detector. It is possible a prior leak was
repaired and not properly cleaned.
When searching for leaks, do not stop when one leak is found but continue to check for additional leaks at all
system components and connections.
When searching for refrigerant leaks using an electronic leak detector, move the probe along the suspected
leak area at 1 to 2 inches per second and no further than 1/4 inch from the component.
CAUTION:
Moving the electronic leak detector probe slower and closer to the suspected leak area will improve
the chances of finding a leak.
Checking System for Leaks Using the Fluorescent Leak DetectorAJS00164
1. Check A/C system for leaks using the UV lamp and safety goggles (J-42220) in a low sunlight area (area
without windows preferable). Illuminate all components, fittings and lines. The dye will appear as a bright
green/yellow area at the point of leakage. Fluorescent dye observed at the evaporator drain opening indi-
cates an evaporator core assembly (tubes, core or expansion valve) leak.
2. If the suspected area is difficult to see, use an adjustable mirror or wipe the area with a clean shop rag or
cloth, with the UV lamp for dye residue.
3. After the leak is repaired, remove any residual dye using dye cleaner (J-43872) to prevent future misdiag-
nosis.
4. Perform a system performance check and verify the leak repair with an approved electronic refrigerant
leak detector.
NOTE:
Other gases in the work area or substances on the A/C components, for example, anti-freeze, windshield
washer fluid, solvents and lubricants, may falsely trigger the leak detector. Make sure the surfaces to be
checked are clean.
Clean with a dry cloth or blow off with shop air.
Do not allow the sensor tip of the detector to contact with any substance. This can also cause false readings
and may damage the detector.
Dye InjectionAJS00165
(This procedure is only necessary when recharging the system or when the compressor has seized and was
replaced.)
1. Check A/C system static (at rest) pressure. Pressure must be at least 345 kPa (3.52 kg/cm
2 , 50 psi).
2. Pour one bottle (1/4 ounce / 7.4 cc) of the A/C refrigerant dye into the injector tool (J-41459).
3. Connect the injector tool to the A/C Low-pressure side service fitting.
4. Start engine and switch A/C ON.
5. When the A/C operating (compressor running), inject one bottle (1/4 ounce / 7.4 cc) of fluorescent dye
through the low-pressure service valve using dye injector tool J-41459 (refer to the manufacture′s operat-
ing instructions).
6. With the engine still running, disconnect the injector tool from the service fitting.
CAUTION:
Be careful the A/C system or replacing a component, pour the dye directly into the open system
connection and proceed with the service procedures.
7. Operate the A/C system for a minimum of 20 minutes to mix the dye with the system oil. Depending on the
leak size, operating conditions and location of the leak, it may take from minutes to days for the dye to
penetrate a leak and become visible.

REFRIGERANT LINES
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CHECKING PROCEDURE
To prevent inaccurate or false readings, make sure there is no refrigerant vapor, shop chemicals, or cigarette
smoke in the vicinity of the vehicle. Perform the leak test in calm area (low air/wind movement) so that the
leaking refrigerant is not dispersed.
1. Turn engine OFF.
2. Connect a suitable A/C manifold gauge set to the A/C service ports.
3. Check if the A/C refrigerant pressure is at least 345 kPa (3.52 kg/cm
2 , 50 psi) above 16°C (61°F). If less
than specification, recover/evacuate and recharge the system with the specified amount of refrigerant.
NOTE:
At temperatures below 16°C (61°F), leaks may not be detected since the system may not reach 345 kPa
(3.52 kg/cm
2 , 50 psi).
4. Perform the leak test from the high-pressure side (compressor discharge a to evaporator inlet h) to the
low-pressure side [evaporator drain hose i to shaft seal o (VK45DE) or n (VQ35DE)]. Refer to ATC-139,
"Components" . Perform a leak check for the following areas carefully. Clean the component to be
checked and move the leak detected probe completely around the connection/component.
Compressor
Check the fitting of high- and low-pressure hoses, relief valve and shaft seal.
Liquid tank
Check the refrigerant connection.
Service valves
Check all around the service valves. Ensure service valve caps are secured on the service valves (to pre-
vent leaks).
NOTE:
After removing A/C manifold gauge set from service valves, wipe any residue from valves to prevent any
false readings by leak detector.
Cooling unit (Evaporator)
With engine OFF, turn blower fan on “High” for at least 15 seconds to dissipate any refrigerant trace in the
cooling unit. Wait a minimum of 10 minutes accumulation time (refer to the manufacturer′s recommended
procedure for actual wait time) before inserting the leak detector probe into the drain hose.
Keep the probe inserted for at least 10 seconds. Use caution not to contaminate the probe tip with water
or dirt that may be in the drain hose.
5. If a leak detector detects a leak, verify at least once by blowing compressed air into area of suspected
leak, then repeat check as outlined above.
6. Do not stop when one leak is found. Continue to check for additional leaks at all system components.
If no leaks are found, perform steps 7-10.
7. Start engine.
8. Set the heater A/C control as follows;
a. A/C switch: ON
b. Face mode
c. Intake position: Recirculation
d. Max cold temperature
e. Fan speed: High
9. Run engine at 1,500 rpm for at least 2 minutes.
10. Turn engine off and perform leak check again following steps 4 through 6 above.

SERVICE DATA AND SPECIFICATIONS (SDS)
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SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
CompressorAJS00167
LubricantAJS00168
RefrigerantAJS00169
Engine Idling SpeedAJS0016A
Refer to EC-37, "Idle Speed and Ignition Timing Check" (VQ35DE) or EC-685, "Idle Speed and Ignition Tim-
ing Check" (VK45DE).
Belt TensionAJS0016B
Refer to EM-15, "DRIVE BELTS" (VQ35DE) or EM-169, "DRIVE BELTS" (VK45DE).
ModelCalsonic Kansei make CWV-618
TypeV-6 variable displacement
Displacement
cm
3 (cu in)/revMax. 184 (11.228)
Min. 14.5 (0.885)
Cylinder bore × stroke
mm (in)37 (1.46) × [2.3 - 28.6 (0.091 - 1.126)]
Direction of rotationClockwise (viewed from drive end)
Drive beltPoly V
ModelCalsonic Kansei make CWV-618
NameNissan A/C System Oil Type S (DH-PS)
Part numberKLH00-PAGS0
Capacity
m (US fl oz, lmp fl oz)Total in system 180 (6.0, 6.3)
Compressor (Service part) charg-
ing amount180 (6.0, 6.3)
Ty p eHFC-134a (R-134a)
Capacity
kg (lb)0.55 (1.21)

ATC-162
SERVICE DATA AND SPECIFICATIONS (SDS)
Revision: 2004 November 2004 FX35/FX45

AV-1
AUDIO VISUAL, NAVIGATION & TELEPHONE SYS-
TEM
K ELECTRICAL
CONTENTS
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SECTION AV
A
B
AV
Revision: 2004 November 2004 FX35/FX45
AUDIO VISUAL, NAVIGATION & TELEPHONE SYSTEM
PRECAUTIONS .......................................................... 5
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 5
Wiring Diagrams and Trouble Diagnosis .................. 5
PREPARATION ........................................................... 6
Commercial Service Tools ........................................ 6
AUDIO ......................................................................... 7
System Description .................................................. 7
BASE SYSTEM ..................................................... 7
BOSE SYSTEM .................................................... 7
SPEED SENSITIVE VOLUME SYSTEM .............. 8
Component Parts and Harness Connector Location ..... 9
Schematic -Base System- ...................................... 10
WITH NAVIGATION SYSTEM ............................. 10
WITHOUT NAVIGATION SYSTEM ...................... 11
Wiring Diagram -AUDIO- / Base System ............... 12
Schematic -BOSE System- .................................... 19
WITH NAVIGATION SYSTEM ............................. 19
WITHOUT NAVIGATION SYSTEM ..................... 20
Wiring Diagram -AUDIO- / BOSE System .............. 21
Terminals and Reference Value for Audio Unit ....... 30
Terminals and Reference Value for BOSE Speaker
Amp. ....................................................................... 31
Terminals and Reference Value for A/C and AV
Switch ..................................................................... 33
Terminals and Reference Value for Woofer ............ 34
A/C and AV Switch Self-Diagnosis Function .......... 35
STARTING THE SELF-DIAGNOSIS MODE ....... 35
DIAGNOSIS FUNCTION ..................................... 35
EXITING THE SELF-DIAGNOSIS MODE ........... 35
Trouble Diagnosis .................................................. 35
MALFUNCTION WITH RADIO, TAPE AND CD
(BASE SYSTEM) ................................................ 35
MALFUNCTION WITH RADIO, TAPE AND CD
(BOSE SYSTEM) ................................................ 36
FOR RADIO ONLY .............................................. 37
FOR CASSETTE PLAYER ONLY ....................... 37
FOR CD ONLY .................................................... 37
Noise Inspection ..................................................... 38TYPE OF NOISE AND POSSIBLE CAUSE ........ 38
Power Supply Circuit Inspection ............................. 39
Audio Steering Wheel Switch Inspection ................ 40
A/C and AV Switch Inspection ................................ 41
BOSE Speaker Amp. Inspection ............................ 42
Vehicle Speed Signal Inspection ............................ 42
Locking CD Auto-changer Mechanism ................... 44
DAMPER LOCK PROCEDURE .......................... 44
Removal and Installation of Audio Unit ................... 44
REMOVAL ........................................................... 44
INSTALLATION ................................................... 44
Disassembly and Assembly for Audio Unit ............. 45
DISASSEMBLY ................................................... 45
ASSEMBLY ......................................................... 45
Removal and Installation for A/C and AV Switch .... 45
REMOVAL ........................................................... 45
INSTALLATION ................................................... 46
Removal and Installation for Front Door Speaker ... 46
REMOVAL ........................................................... 46
INSTALLATION ................................................... 46
Removal and Installation for Rear Door Speaker ... 46
REMOVAL ........................................................... 46
INSTALLATION ................................................... 46
Removal and Installation for Instrument Speaker ... 47
REMOVAL ........................................................... 47
INSTALLATION ................................................... 47
Removal and Installation for Tweeter ..................... 47
REMOVAL ........................................................... 47
INSTALLATION ................................................... 47
Removal and Installation for Woofer (BOSE Sys-
tem) ........................................................................ 47
REMOVAL ........................................................... 47
INSTALLATION ................................................... 47
Removal and Installation for BOSE Speaker Amp. ... 48
REMOVAL ........................................................... 48
INSTALLATION ................................................... 48
AUDIO ANTENNA .................................................... 49
System Description ................................................. 49
Wiring Diagram — M/ANT — ................................. 50
Terminals and Reference Value for Audio Unit ....... 51

PRECAUTIONS
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PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
AKS007X5
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:

To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.

Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.

Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Wiring Diagrams and Trouble DiagnosisAKS007X6
When reading wiring diagrams, refer to the following:

Refer to GI-15, "How to Read Wiring Diagrams" .
Refer to PG-3, "
POWER SUPPLY ROUTING CIRCUIT" .
When performing trouble diagnosis, refer to the following:

Refer to GI-11, "HOW TO FOLLOW TEST GROUPS IN TROUBLE DIAGNOSES" .
Refer to GI-27, "
How to Perform Efficient Diagnosis for an Electrical Incident" .

AV-6
PREPARATION
Revision: 2004 November 2004 FX35/FX45
PREPARATIONPFP:00002
Commercial Service ToolsAKS007VR
Tool nameDescription
Power toolLoosening bolts and nuts
PBIC0191E

INTEGRATED DISPLAY SYSTEM
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MAINT Switch (Maintenance Switch)

When “MAINT” switch is pressed, display vehicle information screen. As vehicle information, it indicates
engine oil, tire rotation and tire pressure.

Pressing “MAINT” switch once cycles display from engine oil→tire rotation→(tire pressure)Note →display
OFF→engine oil.
NOTE:
For models with low tire pressure warning system.
Engine Oil and Tire Rotation

Operating the joystick left/right, replace distance can be set.

When journey distance is the same as replace distance, alert is
displayed. (SERVICE ALERT setting is ON.)

Selected replace distance is 0 - 7,500 miles (0 - 12,000 km) in
increments of 500 mile (800 km).

Press and hold “TRIP RESET or MAINT” switch for 1.5 seconds
or longer, reset present journey distance.

During driving, cannot change settings.
Tire Pressure

Tire pressure signal is received from low tire pressure warning
control unit via CAN communication.

Tire pressure is displayed.

When FLAT TIRE signal is received from low tire pressure warn-
ing control unit, “FLAT TIRE” is displayed.
E/M SWITCH
When “E/M” (English/Metric) switch is pressed, change the unit as followings.
SKIA5918E
SKIA5919E
UnitUS Mile, °F, M P G
Metric km, °C, l/100km

AV-58
INTEGRATED DISPLAY SYSTEM
Revision: 2004 November 2004 FX35/FX45
SETTING SCREEN

Setting of electric status can be changed by A/C and AV switch. The signal is sent to BCM through display
unit to change vehicle electric system setting.

Display unit is communicating with driver seat control unit.

Pressing “SETTING” switch once cycles display from DISPLAY→LANGUAGE→BEEP SET→SERVICE
ALERT→PERSONALIZED SETTINGS MENU→DISPLAY OFF→DISPLAY.

Using the joystick, setting of each item will become possible.
Adjustable Vehicle Status
NOTE:
Setting in factory shipment is ON.
Setting itemsSetting varia-
tionsInitial
settingOperation
DISPLAY ON/OFF ON It switches displayed/Non-displayed of the screen.
LANGUAGEENGLISH/
FRANCAIS– It switches displayed language.
BEEP SET ON/OFF ONIt selects beep sound ON/OFF during switch operation. How-
ever, even if beep is set OFF, beep for NO OPERATION and
for screen interception are not reset.
SERVICE ALERT ON/OFF OFFIt switches displayed/Non-displayed of alert indication.

When the setting is ON, if engine oil or tire rotation will be
replace distance, alert is displayed.

When the setting is OFF, alert is not displayed.
PERSONALIZED
SETTING MENUSLIDE BACK DR
SEAT ON EXITON/OFF
ON
NoteThe driver’s seat automatically moves back and returns to
the original position for exceptional ease of exit and entry.
(Models with automatic drive positioner.)
LIFT STEERING
WHEEL ON EXITON/OFF
ON
NoteThe steering column automatically tilts up and returns to the
original position for exceptional ease of entry and exit. (Mod-
els with automatic drive positioner.)
REMOTE UNLOCK
DOOR LOGICDR-1ST/ALL DR-1STThis key can switch the unlock doors of the 1st unlocking
operation as follows:

Only the driver side door⇔All the doors
HORN CHIRP WITH
REMOTEON/OFF ONThis key changes the horn chirp mode occurring when press-
ing the LOCK button on the keyfob.
LAMPS FLASH
WITH REMOTEALL/LOCK/
UNLOCK/OFFALLThis key changes the hazard indicator flash mode occurring
when pressing the LOCK or UNLOCK button on the keyfob.
AUTO RE-LOCK
TIME5m/1m/OFF 1mThe length of auto door re-lock time can be set. Select the
“Auto Re-Lock timer” key, then move the joystick to adjust the
time.
AUTO HEADLAMP
SENSITIVITYLEVEL 1/2/3/4LEVEL
2Automatic light illumination can be set as desired. Select the
“Auto Headlamp Sensitivity” key, then move the joystick to
the left (lower) or right (higher).
AUTO HEADLAMP
OFF DELAYOFF/30/45/60/
90/120/150/
180 SEC45 SECThis key can control how long it takes the automatic turn off
timer to extinguish the headlamps in “AUTO” position. Select
the “Auto Headlamp Off Delay” key, then move the joystick to
the left or right to adjust the timer.
SPEED SENSING
WIPER INTERVALON/OFF ONThis key turns on and off the driving speed dependent inter-
mittent wiper function.
CONFIRM RESET
SETTINGSYES/NO NOWhen this key is selected and turned on using the “ENTER”
button, all settings mode by PERSONALIZED SETTINGS will
return to the initial conditions.

AV-132
NAVIGATION SYSTEM
Revision: 2004 November 2004 FX35/FX45
7. On the “SELF DIAGNOSIS” screen, each unit name will be col-
ored according to the diagnosis result, as follows.

If several malfunctions are present in a unit, color of its switch
on the screen will be either red, or gray, determined by the
malfunction of the highest priority.
8. Select a switch on the “SELF DIAGNOSIS” screen and com-
ments for the diagnosis results will be shown.

When the switch is green, the following comment will be
shown. “Self-diagnosis was successful. Further diagnosis and
adjustments are recommended. Follow the “confirmation/
adjustments” menu or refer to the service manual.”.

When the switch is yellow, the following comment will be
shown. “Connection to the following unit is abnormal. See the
service manual for further details”.

When the switch is red, the following comment will be shown.
“DCU is abnormal”.Green : No malfunctioning.
Gray : Cannot be judged by self-diagnosis results.
Red : Unit is malfunctioning.
SKIA4210E
SKIA4211E