engine INFINITI FX35 2005 Service Manual

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TRANSMISSION ASSEMBLY AT-275
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11. Remove crankshaft position sensor (POS) from transmission
assembly.
CAUTION:
Do not subject it to impact by dropping or hitting it.
Do not disassemble.
Do not allow metal filings, etc., to get on the sensor's
front edge magnetic area.
Do not place in an area affected by magnetism.
12. Remove starter motor. Refer to SC-19, "
VQ35DE ENGINE
MODELS (AWD)" or SC-17, "VK45DE ENGINE MODELS" .
13. Disconnect fluid cooler tube from transmission assembly.
14. Remove rear plate cover. Refer to EM-36, "
Removal and Instal-
lation (AWD Model)" (for VQ35DE models) or EM-185,
"Removal and Installation" (for VK45DE models).
15. Turn crankshaft, and remove the four tightening bolts for drive plate and torque converter.
CAUTION:
When turning crankshaft, turn it clockwise as viewed from
the front of the engine.
16. Remove dynamic damper (for VQ35DE models). Refer to EM-
11 7 , "Removal and Installation (AWD Model)" .
17. Support transmission assembly with a transmission jack. CAUTION:
When setting the transmission jack, be careful not to allow
it to collide against the drain plug.
18. Remove rear engine mounting member with power tool.
19. Tilt the mission slightly to keep the clearance between body and mission, and then disconnect air breather hose from charging
pipe. Refer to AT- 2 6 8 , "
Removal and Installation" .
20. Disconnect A/T assembly connector and transfer assembly con- nector.
21. Remove A/T fluid charging pipe.
22. Plug up openings such as the fluid charging pipe hole, etc.
23. Remove bolts fixing transmission assembly to engine with power tool.
SCIA2011E
SCIA5326E
SCIA2010E
SCIA2202E

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AT-276
TRANSMISSION ASSEMBLY
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24. Remove transmission assembly with transfer from vehicle.
Secure torque converter to prevent it from dropping.
Secure transmission assembly to a jack.
25. Remove transfer from transmission assembly. Refer to TF-44,
"Removal and Installation" .
INSPECTION
Installation and Inspection of Torque Converter
After inserting a torque converter to a transmission, be sure to
check distance “A” to ensure it is within the reference value limit.
INSTALLATION
Install the removed parts in the reverse order of the removal, while paying attention to the following work.
When installing transmission assembly to the engine assembly, attach the fixing bolts in accordance with
the following standard.
For VQ35DE models
For VK45DE models
*: No.2 bolt also secures A/T fluid charging pipe.
SCIA2203E
Distance “A”
VQ35DE models: 25.0 mm (0.98 in) or more
VK45DE models: 22.0 mm (0.87 in) or more
SAT017B
Bolt No. 1 2 3 4
Number of bolts 1 5 2 1
Bolt length
“ ”mm (in) 55 (2.17) 65 (2.56) 35 (1.38) 40 (1.57)
Tightening torque
N·m (kg-m, ft-lb) 75
(7.7, 55) 47
(4.8, 35) 34
(3.5, 25)
SCIA4600E
Bolt No. 1 2* 3
Number of bolts 5 1 4
Bolt length
“ ”mm (in) 70 (2.76) 70 (2.76) 65 (2.56)
Tightening torque
N·m (kg-m, ft-lb) 11 3
(12, 83) 74.0
(7.5, 55)
SCIA4601E

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TRANSMISSION ASSEMBLY AT-277
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Align the positions of tightening bolts for drive plate with those of
the torque converter, and temporarily tighten the bolts. Then,
tighten the bolts with the specified torque. Refer to AT- 2 7 3 ,
"COMPONENTS (FOR VQ35DE)" or AT- 2 7 4 , "COMPONENTS
(FOR VK45DE)" .
CAUTION:
When turning crankshaft, turn it clockwise as viewed from
the front of the engine.
When tightening the tightening bolts for the torque con-
verter after fixing the crankshaft pulley bolts, be sure to
confirm the tightening torque of the crankshaft pulley
mounting bolts.
After converter is installed to drive plate, rotate crankshaft several turns and check to be sure that
transmission rotates freely without binding.
Install crankshaft position sensor (POS). Refer to EM-30, "Removal and Installation (2WD Model)" , EM-
185, "Removal and Installation" .
After completing installation, check A/T fluid leakage, A/T fluid level, and the positions of A/T. Refer to AT-
12, "Changing A/T Fluid" , AT- 2 3 5 , "Adjustment of A/T Position" , AT- 2 3 5 , "Checking of A/T Position" .
SCIA2010E

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SERVICE DATA AND SPECIFICATIONS (SDS) AT-351
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SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
General SpecificationsACS002S2
*1: Refer to MA-12, "Fluids and Lubricants" .
Vehicle Speed at Which Gear Shifting OccursACS002S3
2WD MODELS
At half throttle, the accelerator opening is 4/8 of the full opening.
AWD MODELS
At half throttle, the accelerator opening is 4/8 of the full opening.
At half throttle, the accelerator opening is 4/8 of the full opening.
Applied model
VQ35DE engine VK45DE engine
2WD AWD
Automatic transmission model RE5R05A
Transmission model code number 92X20, 90X3C 92X21, 90X3D 92X22, 90X3E
Stall torque ratio 2.0: 1
Transmission gear ratio 1st 3.540
2nd 2.264
3rd 1.471
4th 1.000
5th 0.834
Reverse 2.370
Recommended fluid Genuine NISSAN Matic J ATF*1
Fluid capacity 10.3 liter (10-7/8 US qt, 9-1/8 Imp qt)
CAUTION:
Use only Genuine NISSAN Matic J ATF. Do not mix with other fluid.
Using A/T fluid other than Genuine NISSAN Matic J ATF will deteriorate in driveability and automatic transmission durabil-
ity, and may damage the automatic transmission, which is not covered by the warranty.
Engine model VQ35DE
Throttle position Vehicle speed km/h (MPH)
D
1 → D2D2 → D3D3 → D4D4 → D5D5 → D4D4 → D3D3 → D2D2 → D1
Full throttle 66 - 74
(41 - 46) 106 - 114
(66 - 71) 165 - 173
(103 - 108) 236 - 244
(147 - 152) 232 - 240
(144 - 149) 145- 153
(90 - 95) 89 - 97
(55 - 60) 41 - 49
(25 - 30)
Half throttle 52 - 60
(32 - 37) 83 - 91
(52 - 57) 127 - 135
(79 - 84) 159 - 167
(99 - 104) 104 - 112
(65 - 70) 75 - 83
(47 - 52) 34 - 42
(21 - 26) 9 - 17
(6 - 11)
Engine model VQ35DE
Throttle position Vehicle speed km/h (MPH)
D
1 → D2D2 → D3D3 → D4D4 → D5D5 → D4D4 → D3D3 → D2D2 → D1
Full throttle 60 - 68
(37 - 42) 96 - 104
(60 - 65) 150 - 158
(93 - 98) 214 - 222
(133 - 138) 210 - 218
(130 - 135) 132 - 140
(82 - 87) 81 - 89
(50 - 55) 37 - 45
(23 - 28)
Half throttle 47 - 55
(29 - 34) 75 - 83
(47 - 52) 115 - 123
(71 - 76) 144 - 152
(89 - 94) 95 - 103
(59 - 64) 68 - 76
(42 - 47) 31 - 39
(19 - 24) 9 - 17
(6 -11)
Engine model VK45DE
Throttle position Vehicle speed km/h (MPH)
D
1 → D2D2 → D3D3 → D4D4 → D5D5 → D4D4 → D3D3 → D2D2 → D1
Full throttle 62 - 70
(39 - 43) 98 - 106
(61 - 66) 153 - 161
(95 - 100) 220 - 228
(137 - 142) 216 - 224
(134 - 139) 137 - 145
(85 - 90) 85 - 93
(53 - 58) 39 - 47
(24 - 29)
Half throttle 29 - 37
(18 - 23) 59 - 67
(37 - 42) 101 - 109
(63 - 68) 161 - 169
(100 - 105) 108 - 116
(67 - 72) 66 - 74
(41 - 46) 38 - 46
(24 - 29) 22 - 30
(14 - 19)

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AT-352
SERVICE DATA AND SPECIFICATIONS (SDS)
Revision: 2005 July 2005 FX
Vehicle Speed at Which Lock-up Occurs/ReleasesACS002S4
2WD MODELS
At closed throttle, the accelerator opening is less than 1/8 condition. (Closed throttle position signal: OFF)
At half throttle, the accelerator opening is 4/8 of the full opening.
AW D M OD E LS
At closed throttle, the accelerator opening is less than 1/8 condition. (Closed throttle position signal: OFF)
At half throttle, the accelerator opening is 4/8 of the full opening.
At closed throttle, the accelerator opening is less than 1/8 condition. (Closed throttle position signal: OFF)
At half throttle, the accelerator opening is 4/8 of the full opening.
Stall SpeedACS002S6
Line PressureACS002S7
A/T Fluid Temperature SensorACS00858
Engine model VQ35DE
Throttle position Vehicle speed km/h (MPH)
Lock-up ON Lock-up OFF
Closed throttle 65 - 73 (40 - 45) 62 - 70 (39 - 43)
Half throttle 196 - 204 (122 - 127) 153 - 161 (95 - 100)
Engine model VQ35DE
Throttle position Vehicle speed km/h (MPH)
Lock-up ON Lock-up OFF
Closed throttle 59 - 67 (37 - 42) 56 - 64 (35 - 40)
Half throttle 178 - 186 (111 - 116) 139 - 147 (86 - 91)
Engine model VK45DE
Throttle position Vehicle speed km/h (MPH)
Lock-up ON Lock-up OFF
Closed throttle 66 - 74 (41 - 46) 53 - 61 (33 - 38)
Half throttle 191 - 199 (119 - 124) 136 - 144 (85 - 89)
Engine model VQ35DE
Stall speed 2,200 - 2,400 rpm
Engine model VK45DE
Stall speed 1,950 - 2,250 rpm
Engine speed Line pressure [kPa (kg/cm2 , psi)]
R position D and M positions
At idle speed 425 - 465 (4.3 - 4.8, 62 - 67) 379 - 428 (3.9 - 4.4, 55 - 62)
At stall speed 1,605 - 1,950 (16.4 - 19.9, 233 - 283) 1,310 - 1,500 (13.4 - 15.3, 190 - 218)
Name Condition CONSULT-II “DATA MONITOR” (Approx.) (V) Resistance (Approx.) (k Ω)
A/T fluid temperature sensor 1 0
°C (32 °F) 3.3 15
20 °C (68 °F) 2.7 6.5
80 °C (176 °F) 0.9 0.9
A/T fluid temperature sensor 2 0
°C (32 °F) 3.3 10
20 °C (68 °F) 2.5 4
80 °C (176 °F) 0.7 0.5

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ATC-2Revision: 2005 July 2005 FX
MODE SWITCH ................................................
... 35
FAN SWITCH ................................................... ... 35
DUAL SWITCH (WITH LEFT AND RIGHT VEN-
TILATION TEMPERATURE SEPARATELY
CONTROL SYSTEM) ....................................... ... 35
Fail-safe Function ................................................ ... 36
Discharge Air Flow .............................................. ... 37
System Description .............................................. ... 38
SWITCHES AND THEIR CONTROL FUNCTION ... 38
CAN Communication System Description ........... ... 39
TROUBLE DIAGNOSIS ......................................... ... 40
CONSULT-II Function (BCM) ............................... ... 40
CONSULT-II BASIC OPERATION .................... ... 40
DATA MONITOR ............................................... ... 41
How to Perform Trouble Diagnosis for Quick and
Accurate Repair ................................................... ... 42
WORK FLOW ................................................... ... 42
SYMPTOM TABLE ........................................... ... 42
Component Parts and Harness Connector Location ... 43
ENGINE COMPARTMENT ............................... ... 43
PASSENGER COMPARTMENT ....................... ... 44
Schematic ............................................................ ... 45
Wiring Diagram —A/C— ...................................... ... 46
Auto Amp. Terminals and Reference Value ......... ... 51
PIN CONNECTOR TERMINAL LAYOUT ......... ... 51
TERMINALS AND REFERENCE VALUE FOR
UNIFIED METER AND A/C AMP. ..................... ... 51
Self-diagnosis Function ....................................... ... 53
DESCRIPTION ................................................. ... 53
FUNCTION CONFIRMATION PROCEDURE ... ... 54
AUXILIARY MECHANISM: TEMPERATURE
SETTING TRIMMER ........................................ ... 59
AUXILIARY MECHANISM: FOOT POSITION
SETTING TRIMMER ........................................ ... 60
AUXILIARY MECHANISM: INLET PORT MEM-
ORY FUNCTION .............................................. ... 60
Operational Check ............................................... ... 61
CHECKING MEMORY FUNCTION .................. ... 61
CHECKING BLOWER ...................................... ... 61
CHECKING DISCHARGE AIR ......................... ... 61
CHECKING INTAKE AIR .................................. ... 62
CHECKING TEMPERATURE DECREASE ...... ... 62
CHECKING TEMPERATURE INCREASE ....... ... 62
CHECK A/C SWITCH ....................................... ... 62
CHECKING AUTO MODE ................................ ... 63
Power Supply and Ground Circuit for Auto Amp. ... 63 INSPECTION FLOW ........................................ ... 63
COMPONENT DESCRIPTION ......................... ... 64
DIAGNOSIS PROCEDURE FOR A/C SYSTEM ... 64
LAN System Circuit ............................................. ... 66
DIAGNOSIS PROCEDURE FOR LAN CIRCUIT ... 66
Mode Door Motor Circuit ..................................... ... 70
INSPECTION FLOW ........................................ ... 70
SYSTEM DESCRIPTION ................................. ... 71
COMPONENT DESCRIPTION ......................... ... 72
DIAGNOSIS PROCEDURE FOR MODE DOOR
MOTOR ............................................................ ... 72
Air Mix Door Motor Circuit ................................... ... 73
INSPECTION FLOW ........................................ ... 73 SYSTEM DESCRIPTION ..................................
... 74
COMPONENT DESCRIPTION ......................... ... 75
DIAGNOSIS PROCEDURE FOR AIR MIX DOOR
MOTOR ............................................................. ... 75
Air Mix Door Motor PBR Circuit ........................... ... 75
DIAGNOSIS PROCEDURE FOR AIR MIX DOOR
MOTOR PBR .................................................... ... 75
Intake Door Motor Circuit ..................................... ... 76
INSPECTION FLOW ......................................... ... 76
SYSTEM DESCRIPTION .................................. ... 77
COMPONENT DESCRIPTION ......................... ... 78
DIAGNOSIS PROCEDURE FOR INTAKE DOOR
MOTOR ............................................................. ... 78
Blower Motor Circuit ............................................. ... 79
INSPECTION FLOW ......................................... ... 79
SYSTEM DESCRIPTION .................................. ... 80
COMPONENT DESCRIPTION ......................... ... 81
DIAGNOSIS PROCEDURE FOR BLOWER
MOTOR ............................................................. ... 81
COMPONENT INSPECTION ............................ ... 83
Magnet Clutch Circuit ........................................... ... 84
INSPECTION FLOW ......................................... ... 84
SYSTEM DESCRIPTION .................................. ... 85
DIAGNOSIS PROCEDURE FOR MAGNET
CLUTCH ........................................................... ... 85
COMPONENT INSPECTION ............................ ... 90
Insufficient Cooling ............................................... ... 91
INSPECTION FLOW ......................................... ... 91
PERFORMANCE TEST DIAGNOSIS ............... ... 93
PERFORMANCE CHART ................................. ... 95
TROUBLE DIAGNOSIS FOR UNUSUAL PRES-
SURE ................................................................ ... 96
DIAGNOSIS PROCEDURE FOR INSUFFI-
CIENT COOLING .............................................. ... 98
Insufficient Heating .............................................. .100
INSPECTION FLOW ......................................... .100
Noise .................................................................... .101
INSPECTION FLOW ......................................... .101
Self-diagnosis ...................................................... .102
INSPECTION FLOW ......................................... .102
Memory Function ................................................. .103
INSPECTION FLOW ......................................... .103
Ambient Sensor Circuit ........................................ .104
COMPONENT DESCRIPTION ......................... .104
AMBIENT TEMPERATURE INPUT PROCESS .104
DIAGNOSIS PROCEDURE FOR AMBIENT
SENSOR ........................................................... .104
COMPONENT INSPECTION ............................ .106
In-vehicle Sensor Circuit ...................................... .107
COMPONENT DESCRIPTION ......................... .107
DIAGNOSIS PROCEDURE FOR IN-VEHICLE
SENSOR ........................................................... .108
COMPONENT INSPECTION ............................ .109
Sunload Sensor Circuit ........................................ .110
COMPONENT DESCRIPTION ......................... .110
SUNLOAD INPUT PROCESS .......................... .110
DIAGNOSIS PROCEDURE FOR SUNLOAD
SENSOR ........................................................... .110

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ATC-3
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COMPONENT INSPECTION ...........................
.. 112
Intake Sensor Circuit ........................................... .. 113
COMPONENT DESCRIPTION ........................ .. 113
DIAGNOSIS PROCEDURE FOR INTAKE SEN-
SOR ................................................................. .. 113
COMPONENT INSPECTION ........................... .. 114
CONTROLLER ...................................................... ..115
Removal and Installation of A/C and AV Switch .. .. 115
REMOVAL ........................................................ .. 115
INSTALLATION ................................................ .. 115
AUTO AMP ............................................................ ..116
Removal and Installation of Unified Meter and A/C
Amp. .................................................................... .. 116
REMOVAL ........................................................ .. 116
INSTALLATION ................................................ .. 116
AMBIENT SENSOR ............................................... ..117
Removal and Installation ..................................... .. 117
REMOVAL ........................................................ .. 117
INSTALLATION ................................................ .. 117
IN-VEHICLE SENSOR ........................................... ..118
Removal and Installation ..................................... .. 118
REMOVAL ........................................................ .. 118
INSTALLATION ................................................ .. 118
SUNLOAD SENSOR ............................................. ..119
Removal and Installation ..................................... .. 119
REMOVAL ........................................................ .. 119
INSTALLATION ................................................ .. 119
INTAKE SENSOR .................................................. . 120
Removal and Installation ..................................... . 120
REMOVAL ........................................................ . 120
INSTALLATION ................................................ . 120
BLOWER UNIT ...................................................... . 121
Removal and Installation ..................................... . 121
REMOVAL ........................................................ . 121
INSTALLATION ................................................ . 121
Disassembly and Assembly ................................ . 122
BLOWER MOTOR ................................................. . 123
Removal and Installation ..................................... . 123
REMOVAL ........................................................ . 123
INSTALLATION ................................................ . 123
INTAKE DOOR MOTOR ........................................ . 124
Removal and Installation ..................................... . 124
REMOVAL ........................................................ . 124
INSTALLATION ................................................ . 124
IN-CABIN MICROFILTER ...................................... . 125
Removal and Installation ..................................... . 125
FUNCTION ....................................................... . 125
REPLACEMENT TIMING ................................. . 125
REPLACEMENT PROCEDURES .................... . 125
HEATER & COOLING UNIT ASSEMBLY ............. . 126
Removal and Installation ..................................... . 126
REMOVAL ........................................................ . 126
INSTALLATION ................................................ . 127
Disassembly and Assembly ................................ . 129
MODE DOOR MOTOR .......................................... . 131
Removal and Installation ..................................... . 131
REMOVAL ........................................................ . 131
INSTALLATION ................................................ . 131 AIR MIX DOOR MOTOR ........................................
.132
Removal and Installation ..................................... .132
REMOVAL ........................................................ .132
INSTALLATION ................................................ .132
HEATER CORE ...................................................... .133
Removal and Installation ..................................... .133
REMOVAL ........................................................ .133
INSTALLATION ................................................ .133
DUCTS AND GRILLES .......................................... .134
Removal and Installation ..................................... .134
REMOVAL ........................................................ .134
INSTALLATION ................................................ .137
REFRIGERANT LINES .......................................... .138
HFC-134a (R-134a) Service Procedure .............. .138
SETTING OF SERVICE TOOLS AND EQUIP-
MENT ............................................................... .138
Components ........................................................ .140
VQ35DE ........................................................... .140
VK45DE ............................................................ .141
Removal and Installation of Compressor ............. .141
REMOVAL ........................................................ .141
INSTALLATION ................................................ .143
Removal and Installation of Compressor Clutch . .144
REMOVAL ........................................................ .144
INSTALLATION ................................................ .146
Removal and Installation of Low-Pressure Flexible
Hose .................................................................... .148
REMOVAL ........................................................ .148
INSTALLATION ................................................ .149
Removal and Installation of High-Pressure Flexible
Hose .................................................................... .149
REMOVAL ........................................................ .149
INSTALLATION ................................................ .150
Removal and Installation of Low-Pressure Pipe 1
(Engine Compartment) ........................................ .150
REMOVAL ........................................................ .150
INSTALLATION ................................................ .151
Removal and Installation of High-Pressure Pipe 1
and 2 (Engine Compartment) .............................. .151
REMOVAL ........................................................ .151
INSTALLATION ................................................ .152
Removal and Installation of Low-Pressure Pipe 2
and High-Pressure Pipe 3 ................................... .152
REMOVAL ........................................................ .152
INSTALLATION ................................................ .153
Removal and Installation of Liquid Tank .............. .154
REMOVAL ........................................................ .154
INSTALLATION ................................................ .154
Removal and Installation of Condenser ............... .155
REMOVAL ........................................................ .155
INSTALLATION ................................................ .155
Removal and Installation of Refrigerant Pressure
Sensor ................................................................. .156
REMOVAL ........................................................ .156
INSTALLATION ................................................ .156
Removal and Installation of Evaporator ............... .156
REMOVAL ........................................................ .156
INSTALLATION ................................................ .156
Removal and Installation of Expansion Valve ...... .157

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ATC-4Revision: 2005 July 2005 FX
REMOVAL ........................................................
.157
INSTALLATION ................................................. .157
Checking for Refrigerant Leaks ........................... .158
Checking System for Leaks Using the Fluorescent
Leak Detector ...................................................... .158
Dye Injection ........................................................ .158
Electronic Refrigerant Leak Detector ................... .159
PRECAUTIONS FOR HANDLING LEAK DETECTOR ......................................................
.159
CHECKING PROCEDURE ............................... .160
SERVICE DATA AND SPECIFICATIONS (SDS) ... .162
Compressor ......................................................... .162
Lubricant .............................................................. .162
Refrigerant ........................................................... .162
Engine Idling Speed ............................................. .162
Belt Tension ......................................................... .162

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PRECAUTIONS ATC-13
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After connecting line, perform leak test and make sure that there is no leakage from connections.
When the refrigerant leaking point is found, disconnect that line and replace the O-ring. Then
tighten connections of seal seat to the specified torque.
Precautions for Servicing CompressorAJS001XM
Plug all openings to prevent moisture and foreign matter from entering.
When the compressor is removed, store it in the same way as it is when mounted on the car.
When replacing or repairing compressor, follow “Maintenance of Lubricant Quantity in Compres-
sor” exactly. Refer to AT C - 2 7 , "
Maintenance of Lubricant Quantity in Compressor" .
Keep friction surfaces between clutch and pulley clean. If the surface is contaminated with lubri-
cant, wipe it off by using a clean waste cloth moistened with thinner.
After compressor service operation, turn the compressor shaft by hand more than five turns in
both directions. This will equally distribute lubricant inside the compressor. After the compressor
is installed, let the engine idle and operate the compressor for one hour.
After replacing the compressor magnet clutch, apply voltage to the new one and check for normal
operation.
Precautions for Service EquipmentAJS001XN
RECOVERY/RECYCLING EQUIPMENT
Be certain to follow the manufacturer’s instructions for machine operation and machine maintenance. Never
introduce any refrigerant other than that specified into the machine.
ELECTRONIC LEAK DETECTOR
Be certain to follow the manufacturer’s instructions for tester operation and tester maintenance.
RHA861F

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ATC-16
PRECAUTIONS
Revision: 2005 July 2005 FX
Precautions for Leak Detection DyeAJS001XO
The A/C system contains a fluorescent leak detection dye used for locating refrigerant leaks. An ultraviolet
(UV) lamp is required to illuminate the dye when inspecting for leaks.
Always wear fluorescence enhancing UV safety goggles to protect your eyes and enhance the visibility of
the fluorescent dye.
The fluorescent dye leak detector is not a replacement for an electronic refrigerant leak detector. The fluo-
rescent dye leak detector should be used in conjunction with an electronic refrigerant leak detector (SST:
J-41995) to pin-point refrigerant leaks.
For your safety and your customer’s satisfaction, read and follow all manufacture ′s operating instructions
and precautions prior to performing the work.
A compressor shaft seal should not be repaired because of dye seepage. The compressor shaft seal
should only be repaired after confirming the leak with an electronic refrigerant leak detector (SST: J-
41995).
Always remove any remaining dye from the leak area after repairs are completed to avoid a misdiagnosis
during a future service.
Never allow dye to come into contact with painted body panels or interior components. If dye is spilled,
clean immediately with the approved dye cleaner. Fluorescent dye left on a surface for an extended period
of time cannot be removed.
Never spray the fluorescent dye cleaning agent on hot surfaces (engine exhaust manifold, etc.).
Never use more than one refrigerant dye bottle (1/4 ounce /7.4 cc) per A/C system.
Leak detection dyes for HFC-134a (R-134a) and CFC-12 (R-12) A/C systems are different. Never use
HFC-134a (R-134a) leak detection dye in CFC-12 (R-12) A/C system or CFC-12 (R-12) leak detection
dye in HFC-134a (R-134a) A/C system, or A/C system damage may result.
The fluorescent properties of the dye will remain for three years or little over unless a compressor mal-
function occurs.
IDENTIFICATION
NOTE:
Vehicles with factory installed fluorescent dye have a green label.
Vehicles without factory installed fluorescent dye have a blue label.
IDENTIFICATION LABEL FOR VEHICLE
Vehicles with factory installed fluorescent dye have this identification
label on the front side of hood.
SHA436FA

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