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ATC-160
REFRIGERANT LINES
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CHECKING PROCEDURE
To prevent inaccurate or false readings, make sure there is no refrigerant vapor, shop chemicals, or cigarette
smoke in the vicinity of the vehicle. Perform the leak test in calm area (low air/wind movement) so that the
leaking refrigerant is not dispersed.
1. Stop engine.
2. Connect a suitable A/C manifold gauge set to the A/C service ports.
3. Check if the A/C refrigerant pressure is at least 345 kPa (3.52 kg/cm
2 , 50 psi) above 16 °C (61 °F). If less
than specification, recover/evacuate and recharge the system with the specified amount of refrigerant.
NOTE:
At temperatures below 16 °C (61 °F), leaks may not be detected since the system may not reach 345 kPa
(3.52 kg/cm
2 , 50 psi).
4. Perform the leak test from the high-pressure side (compressor discharge a to evaporator inlet h) to the low-pressure side [evaporator drain hose i to shaft seal o (VK45DE) or n (VQ35DE)]. Refer to ATC-140,
"Components" . Perform a leak check for the following areas carefully. Clean the component to be
checked and move the leak detected probe completely around the connection/component.
Compressor
Check the fitting of high- and low-pressure flexible hoses, relief valve and shaft seal.
Condenser
Check the fitting of high-pressure flexible hose and pipe, refrigerant pressure sensor.
Liquid tank
Check the refrigerant connection.
Service valves
Check all around the service valves. Ensure service valve caps are secured on the service valves (to pre-
vent leaks).
NOTE:
After removing A/C manifold gauge set from service valves, wipe any residue from valves to prevent any
false readings by leak detector.
Cooling unit (Evaporator)
With engine OFF, turn blower fan on “High” for at least 15 seconds to dissipate any refrigerant trace in the
cooling unit. Wait a minimum of 10 minutes accumulation time (refer to the manufacturer’s recommended
procedure for actual wait time) before inserting the leak detector probe into the drain hose.
Keep the probe inserted for at least 10 seconds. Use caution not to contaminate the probe tip with water
or dirt that may be in the drain hose.
5. If a leak detector detects a leak, verify at least once by blowing compressed air into area of suspected leak, then repeat check as outlined above.
6. Do not stop when one leak is found. Continue to check for additional leaks at all system components. If no leaks are found, perform steps 7-10.
7. Start engine.
8. Set the heater A/C control as follows;
a. A/C switch: ON
b. Mode door position: VENT (Ventilation)
c. Intake position: Recirculation
d. Temperature setting: Max cold
e. Fan speed: High
9. Run engine at 1,500 rpm for at least 2 minutes.
10. Stop engine and perform leak check again following steps 4 through 6 above.
Refrigerant leaks should be checked immediately after stopping
the engine. Begin with the leak detector at the compressor. The
pressure on the high-pressure side will gradually drop after
refrigerant circulation stops and pressure on the low-pressure
side will gradually rise, as shown in the graph. Some leaks are
more easily detected when pressure is high.
SHA839E
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Window Antenna Repair ......................................
... 54
CHECK ELEMENT ........................................... ... 54
Removal and Installation of Roof Antenna .......... ... 56
REMOVAL ........................................................ ... 56
INSTALLATION ................................................. ... 56
INTEGRATED DISPLAY SYSTEM ......................... ... 57
System Description .............................................. ... 57
A/C AND AV SWITCH SYSTEM ....................... ... 57
PRECAUTION OF LCD MONITOR .................. ... 57
POWER SUPPLY AND GROUND .................... ... 57
DRIVE COMPUTER ......................................... ... 58
E/M SWITCH .................................................... ... 59
SETTING SCREEN .......................................... ... 60
WARNING INDICATIONS ................................ ... 61
AV COMMUNICATION LINE ............................ ... 61
CAN Communication System Description ........... ... 61
CAN Communication Unit .................................... ... 61
Component Parts and Harness Connector Location ... 61
Schematic ............................................................ ... 62
Wiring Diagram — INF/D — ................................ ... 63
Schematic ............................................................ ... 68
Wiring Diagram — COMM — .............................. ... 69
Terminals and Reference Value for Display Unit . ... 72
Terminals and Reference Value for A/C and AV
Switch .................................................................. ... 73
On Board Self-Diagnosis Function ...................... ... 74
DESCRIPTION ................................................. ... 74
DIAGNOSIS ITEM ............................................ ... 74
Self-Diagnosis Mode ........................................... ... 74
OPERATION PROCEDURES .......................... ... 74
NETWORK CHECK .......................................... ... 75
PARTS CHECK ................................................ ... 75
HVAC DETAIL SCREEN ................................... ... 76
VERSION CHECK ............................................ ... 76
CAN DIAG MNTR (CAN DIAG MONITOR) ...... ... 76
A/C and AV Switch Self-Diagnosis Function ........ ... 77
STARTING THE SELF-DIAGNOSIS MODE ..... ... 77
EXITING THE SELF-DIAGNOSIS MODE ........ ... 77
DIAGNOSIS FUNCTION .................................. ... 77
Trouble Diagnosis Chart by Symptom ................. ... 78
Power Supply and Ground Circuit Check for Display
Unit ...................................................................... ... 79
Power Supply and Ground Circuit Check for A/C and
AV Switch ............................................................. ... 80
Vehicle Speed Signal Inspection ......................... ... 80
Illumination Signal Inspection .............................. ... 81
Ignition Signal Inspection ..................................... ... 82
Audio Communication Line Inspection ................ ... 82
AV Communication Line Inspection ..................... ... 84
CAN Communication Line Inspection .................. ... 85
Audio Steering Wheel Switch Inspection ............. ... 86
Removal and Installation of Display ..................... ... 86
REMOVAL ........................................................ ... 86
INSTALLATION ................................................. ... 86
Removal and Installation of A/C and AV Switch .. ... 86
NAVIGATION SYSTEM .......................................... ... 87
System Description .............................................. ... 87
TRAVEL DISTANCE ......................................... ... 87
TRAVEL DIRECTION ....................................... ... 87 MAP-MATCHING ..............................................
... 87
GPS (GLOBAL POSITIONING SYSTEM) ........ ... 88
COMPONENT DESCRIPTION ......................... ... 89
BIRDVIEW™ ..................................................... ... 89
MAP DISPLAY .................................................. ... 90
FUNCTION OF CENTER SWITCH .................. ... 91
“VIEW” MODE ................................................... ... 97
“HEADING” MODE ........................................... ... 98
“NEARBY DISPLAY ICONS” MODE ................. ... 98
“SAVE CURRENT LOCATION” MODE ............. ... 98
“ADJUST CURRENT LOCATION” MODE ........ ... 98
“AUTO RE-ROUTE” MODE .............................. ... 99
“AVOID AREA SETTING” MODE ..................... ... 99
“CLEAR MEMORY” MODE ............................... ... 99
“EDIT ADDRESS BOOK” MODE ...................... .100
“GPS INFORMATION” MODE .......................... .100
“QUICK STOP CUSTOMER SETTING” MODE .100
“SET AVERAGE SPEED” MODE ..................... .100
“TRACKING” MODE ......................................... .101
GUIDANCE VOLUME ....................................... .101
DISPLAY WITH PUSHED “TRIP” BUTTON ...... .101
TRIP 1 OR TRIP 2 ............................................ .102
FUEL ECONOMY ............................................. .102
MAINTENANCE ................................................ .102
ENGINE OIL OR TIRE ROTATION ................... .102
TIRE PRESSURE ............................................. .103
WARNING INDICATIONS ................................. .103
CAN Communication System Description ........... .104
CAN Communication Unit .................................... .104
Component Parts Location and Harness Connector
Location ............................................................... .104
Schematic—NAVI— ............................................. .105
Wiring Diagram —NAVI— .................................... .106
Schematic — COMM — ....................................... .113
Wiring Diagram — COMM — ............................... .114
Terminals and Reference Value for NAVI Control
Unit ....................................................................... .119
Terminals and Reference Value for Display Control
Unit ....................................................................... .121
Terminals and Reference Value for Display ......... .125
Terminals and Reference Value for A/C and AV
Switch .................................................................. .127
On Board Self-Diagnosis Function ....................... .128
DESCRIPTION ................................................. .128
DIAGNOSIS ITEM ............................................ .128
Self-Diagnosis Mode (DCU) ................................. .129
OPERATION PROCEDURE ............................. .129
SELF–DIAGNOSIS RESULT ............................ .130
Self-Diagnosis Mode (NAVI) ................................ .131
OPERATION PROCEDURE ............................. .131
SELF–DIAGNOSIS RESULT ............................ .132
Confirmation/Adjustment Mode ............................ .133
OPERATION PROCEDURE ............................. .133
DISPLAY DIAGNOSIS ...................................... .134
VEHICLE SIGNALS .......................................... .134
AUTO CLIMATE CONTROL ............................. .135
NAVIGATION .................................................... .135
DISPLAY DIAGNOSIS ...................................... .135
VEHICLE SIGNALS .......................................... .136
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AV-46
AUDIO
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3. CHECK VEHICLE SPEED SIGNAL
1. Connect unified meter and A/C amp. connector.
2. Start engine and drive vehicle at more than 40 km/h (25MPH).
3. Check the signal between audio unit harness connector M60 terminal 22 (W/L) and ground with CON- SULT-ll or oscilloscope.
OK or NG
OK >> INSPECTION END (System is OK.)
NG >> Replace unified meter and A/C amp.
Locking CD Auto-Changer MechanismAKS007GD
CAUTION:
Prior to removing a malfunctioning CD auto-changer unit that will be shipped for repair, the
changer mechanism MUST BE LOCKED to prevent the mechanism from being damaged during
shipping.
If a CD is jammed or unable to be removed from the unit, do NOT lock the changer mechanism. If
the unit is to be shipped for repair, carefully package the unit to prevent vibration and shock.
DAMPER LOCK PROCEDURE
1. Eject and remove any CDs from the audio unit.
2. Turn ignition switch OFF. Wait until audio unit display is off and mechanism stops moving (mechanism sound stops).
3. Press any one of the disc selection buttons once. When a display shows on the audio unit, press the same disc selection button again within 5 seconds.
The changer mechanism will lock itself within 10 seconds.
4. After mechanism stops moving (mechanism sound stops), open the driver and passenger window, and then disconnect negative battery cable.
NOTE:
After installing a new or remanufactured audio unit, switching the audio unit ON will automatically unlock the
mechanism. A special unlocking procedure is not required.
Terminal Condition Reference
signal
(+) (–)
22
(W/L) Ground When vehicle
speed is approx.40
km/h (25MPH)
SKIA6809EELF1080D
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NAVIGATION SYSTEM AV-97
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Navigation Settings
How To Perform Navigation Settings
1. Start the engine.
2. Push “SETTING” button.
3. Select “Navigation”.
Application Items
“VIEW” MODE
To open the map screen display with Birdview™, select “Bird-
view™”.
To open the map screen display with Plan View, select “Plan
View”.
SKIA0551E
Icon Description Reference
page
View Map display mode can be switched. AV- 9 7
Heading Heading of the map display can be customized for either north heading or the actual
driving direction of the vehicle. AV- 9 8
Nearby Display Icons
Icons of facilities can be displayed.
Facilities to be displayed can be selected from the variety selections. AV- 9 8
Save Current Location Current vehicle location can be registered in Address Book.
AV- 9 8
Adjust Current Location Current location of position marker can be adjusted. Direction of position marker
also can be calibrated when heading direction of the vehicle on the display is not
matched with the actual direction. AV- 9 8
Auto Re-route On/Off ON/OFF of Auto Re-route can be switched.
AV- 9 9
Avoid Area Setting A particular area can be avoided when routing.AV- 9 9
Clear Memory Address Book, Previous destination or Avoid area can be deleted.AV- 9 9
Edit Address Book Address Book can be edited.AV- 1 0 0
GPS Information The GPS data includes longitude, latitude and altitude (distance above sea level) of
the present vehicle position, and current date and time for the area in which the
vehicle is being driven.
Also indicated are the GPS reception conditions and the GPS satellite position. AV- 1 0 0
Quick Stop Customer Setting One facility of your selection can be added to your quick stop.
AV- 1 0 0
Set Average Speed for Estimated
Journey Time Average vehicle speed can be set to calibrate estimated journey time for the desti-
nation. AV- 1 0 0
Tracking On/Off Tracking to the present vehicle position can be displayed.
AV- 1 0 1
SKIA0554E
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AV-172
NAVIGATION SYSTEM
Revision: 2005 July 2005 FX
DESTINATION, PASSING POINTS, AND MENU ITEMS CANNOT BE SELECTED/SET
VOICE GUIDE
ROUTE SEARCH
Symptom Cause Remedy
Destination cannot be set. Destination to be set is on an expressway. Set the destination on an ordinary road.
Passing point is not searched
when re-searching the route. The vehicle has already passed the passing point,
or the system judged so. To include the passing points that have been
passed into the route again, set the route
again.
Route information will not be dis-
played. Route searching has not been done. Set the destination and perform route
searching.
Vehicle mark is not on the recommended route. Drive on the recommended route.
Route guide is turned OFF. Turn route guide ON.
Route information is not available on the dark pink
route. System is not malfunction.
After the route searching, no guide
sign will appear as the vehicle
goes near the entrance/exit to the
toll road. Vehicle mark is not on the recommended route.
(On the display, only guide signs related to the
recommended route will be shown.) Drive on the recommended route.
Automatic route searching is not
possible. Vehicle is driving on a highway (gray route), or no
recommended route is available. Drive on a road to be searched. Or re–
search the route manually. In this case, how-
ever, the whole route will be searched.
Performed automatic detour
search (or detour search). How-
ever, the result is the same as that
of the previous search. Performed search with every condition consid-
ered. However, the result is the same as that of
the previous search. System is not malfunction.
Passing points cannot be set. More than five passing points were set. Passing points can be set up to five. To stop at more than five points, perform sharing in
several steps.
When setting the route, the start-
ing point cannot be selected. The current vehicle location is always set as the
starting point of a route. System is not malfunction.
Some menu items cannot be
selected. The vehicle is being driven. Stop the vehicle at a safe place and then
operate the system.
Symptom Cause Remedy
Voice guide will not operate. Note: Voice guide is only available at intersections that satisfy certain conditions . Therefore, guid-
ance may not be given even when the route on the
map changes direction. System is not malfunction.
The vehicle is not on the recommended route. Return to the recommended route or re- search the route.
Voice guide is turned OFF. Turn voice guide ON.
Route guide is turned OFF. Turn route guide ON.
Voice guide does not match the
actual road pattern. Voice guide may vary with the direction to which
the vehicle is turn and the connection of the road
to other roads. Drive in conformity to the actual traffic rules.
Symptom Cause Remedy
No route is shown. No road to be searched is found around the des- tination. Find wider road (orange road or wider)
nearby and reset the destination and passing
points onto it. Take care of the traveling
direction when there are separate up and
down roads.
Starting point and the destination are too close. Set the destination at more distant point.
Conditional traffic regulation (day of the week/
time of the day) is set at the area around the cur-
rent location or the destination. Turn the time-regulating search conditions
OFF. Turn “Avoid regulation time” in the
search conditions OFF.
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NAVIGATION SYSTEM AV-177
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CURRENT LOCATION MARK SHOWS A POSITION WHICH IS COMPLETELY WRONG
In the following cases, the current-location mark may appear on completely different position in the map
depending on the GPS satellite signal receiving conditions. In this case, perform location correction and direc-
tion correction.
When location correction has not been done
–If the receiving conditions of the GPS satellite signal is poor, if the current-location mark becomes out of
place, it may move to a completely different location and not come back if location correction is not done.
The position will be corrected if the GPS signal can be received.
When the vehicle has traveled by ferry, or when the vehicle has been being towed
–Because calculation of the current location cannot be done when traveling with the ignition OFF, for exam-
ple when traveling by ferry or when being towed, the location before travel is displayed. If the precise loca-
tion can be detected with GPS, the location will be corrected.
CURRENT-LOCATION MARK JUMPS
In the following cases, the current-location mark may appear to jump as a result of automatic correction of the
current location.
When map matching has been done
–If the current location and the current-location mark are different when map matching is done, the current-
location mark may seem to jump. At this time, the location may be “corrected” to the wrong road or to a
location which is not on a road.
When GPS location correction has been done
–If the current location and the current-location mark are different when the location is corrected using GPS
measurements, the current-location mark may seem to jump. At this time, the location may be “corrected”
to a location which is not on a road.
Precautions
for driving Just after the engine is started
If the vehicle is driven off just after the
engine is started when the gyroscope
(angular speed sensor) correction is not
completed, the vehicle can lose its direc-
tion and may have deviated from the cor-
rect location. Wait for a short while before
driving after starting the engine.
Continuous driving without stopping When driving long distances without stop- ping, direction errors may accumulate, and
the current-location mark may deviate from
the correct road. Stop and adjust the orientation.
Abusive driving Spinning the wheels or engaging in other kinds of abusive driving may result in the
system being unable perform correct
detection, and may cause the vehicle mark
to deviate from the correct road. If after traveling about 10 km (6
miles) the correct location has
not been restored, perform
location correction and, if nec-
essary, direction correction.
How to cor-
rect location Position correction accuracy
If the accuracy of location settings is poor,
accuracy may be reduced when the correct
road cannot be found, particularly in places
where there are many roads. Enter in the road displayed on
the screen with an accuracy of
approx. 1mm.
Caution: Whenever possible,
use detailed map for the cor-
rection.
Direction when location is corrected
If the accuracy of location settings during
correction is poor, accuracy may be
reduced afterwards. Perform direction correction.
Cause (condition) –: While driving ooo: Display Driving condition Remarks (correction, etc.)
SEL701V
SEL702V
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CHECK DOOR SWITCH (EXCEPT BACK DOOR
SWITCH) .......................................................... ... 42
CHECK BACK DOOR SWITCH ....................... ... 44
Check Key Switch ................................................ ... 46
Check Door Lock and Unlock Switch .................. ... 48
Check Door Lock Actuator (Driver Side) .............. ... 50
Check Door Lock Actuator (Passenger Side and
Rear LH/RH) ........................................................ ... 51
Check Fuel Lid Opener Actuator ......................... ... 52
Check Front Door Key Cylinder Switch (Lock) .... ... 53
Check Front Door Key Cylinder Switch (Unlock) . ... 54
Check Select Unlock Relay Circuit ...................... ... 55
REMOTE KEYLESS ENTRY SYSTEM .................. ... 56
Component Parts and Harness Connector Location ... 56
System Description .............................................. ... 57
INPUTS ............................................................ ... 57
OPERATED PROCEDURE .............................. ... 58
CAN Communication System Description ........... ... 59
CAN Communication Unit .................................... ... 59
Schematic ............................................................ ... 60
Wiring Diagram — KEYLES— ............................. ... 61
FIG. 1 ................................................................ ... 61
FIG. 2 ................................................................ ... 62
FIG. 3 ................................................................ ... 63
Terminals and Reference Value for BCM ............. ... 64
Terminals and Reference Value for IPDM E/R ..... ... 65
CONSULT-II Function (BCM) ............................... ... 66
CONSULT-II INSPECTION PROCEDURE ....... ... 66
CONSULT-II APPLICATION ITEMS ................. ... 67
Work Flow ............................................................ ... 69
Trouble Diagnosis Chart by Symptom ................. ... 70
Check Key Fob Battery and Function .................. ... 72
Check ACC Switch .............................................. ... 73
Check Door Switch .............................................. ... 74
CHECK DOOR SWITCH (EXCEPT BACK DOOR
SWITCH) .......................................................... ... 74
CHECK BACK DOOR SWITCH ....................... ... 76
Check Key Switch ................................................ ... 78
Check Remote Keyless Entry Receiver ............... ... 79
Check IPDM E/R Operation ................................. ... 82
Check Hazard Warning Lamp Function ............... ... 83
Check Horn Function ........................................... ... 83
Check Headlamp Function .................................. ... 83
Check Map Lamp and Ignition Keyhole Illumination
Function ............................................................... ... 83
ID Code Entry Procedure .................................... ... 84
KEY FOB ID SET UP WITH CONSULT-II ........ ... 84
KEY FOB ID SET UP WITHOUT CONSULT-II . ... 86
Removal and Installation of Remote keyless Entry
receiver ................................................................ ... 87
REMOVAL ........................................................ ... 87
INSTALLATION ................................................. ... 87
Key Fob Battery Replacement ............................. ... 88
INTELLIGENT KEY SYSTEM ................................ ... 89
Component Parts and Harness Connector Location ... 89
System Description .............................................. ... 91
DOOR LOCK FUNCTION ................................ ... 91
REMOTE CONTROL ENTRY FUNCTIONS ..... ... 92
ENGINE STARTUP FUNCTION ....................... ... 93 WARNING AND ALARM FUNCTION ...............
... 94
CHANGE SETTINGS FUNCTION .................... ... 97
INTELLIGENT KEY REGISTRATION ............... ... 97
STEERING LOCK UNIT REGISTRATION ........ ... 97
CAN Communication System Description ........... ... 98
CAN Communication Unit .................................... ... 98
Schematic ............................................................ ... 99
Wiring Diagram — I/KEY— .................................. .101
Terminals and Reference Value for INTELLIGENT
KEY UNIT ............................................................ .114
Terminals and Reference Value for Steering Lock
unit ....................................................................... .116
Terminals and Reference Value for BCM ............. .116
Terminals and Reference Value for IPDM E/R ..... .117
Diagnosis Procedure ............................................ .118
WORK FLOW ................................................... .118
CONSULT-II Functions ........................................ .119
CONSULT-II Inspection Procedure ...................... .119
BASIC OPERATION ......................................... .119
CONSULT-II Application Items ............................. .120
WORK SUPPORT ............................................ .120
SELF-DIAGNOSTIC RESULTS ........................ .120
DATA MONITOR ............................................... .120
ACTIVE TEST ................................................... .121
List of Operation Related Parts ............................ .122
Trouble Diagnosis Symptom Chart ...................... .123
ALL FUNCTIONS OF THE INTELLIGENT KEY
ARE NOT OPERATING .................................... .123
REMOTE CONTROL ENTRY FUNCTION MAL-
FUNCTION ....................................................... .123
DOOR LOCK FUNCTION MALFUNCTION ...... .124
ENGINE START FUNCTION MALFUNCTION . .125
WARNING CHIME FUNCTION MALFUNCTION .125
Check CAN Communication System Inspection .. .128
Check Intelligent Key Unit Power Supply and
Ground Circuit ...................................................... .129
Check Key Switch (Intelligent Key Unit Input) ...... .129
Check Key Switch (BCM Input) ............................ .131
Check Ignition Knob Switch ................................. .132
Check Door Switch .............................................. .133
CHECK DOOR SWITCH (EXCEPT BACK DOOR
SWITCH) ........................................................... .133
CHECK BACK DOOR SWITCH ........................ .134
Check Unlock Sensor .......................................... .136
Check Door Request Switch ................................ .137
Check Intelligent Key Warning Buzzer ................. .139
Check Outside Key Antenna ................................ .140
Check Inside Key Antenna ................................... .143
Check Steering Lock Unit ..................................... .144
Check Stop Lamp Switch ..................................... .146
Check Detention Switch ....................................... .147
Check Select Unlock Relay .................................. .149
Check Hazard Function ....................................... .150
Check Horn Function ........................................... .150
Check Headlamp Function ................................... .150
Check IPDM E/R Operation ................................. .150
Removal and Installation of Intelligent Key Unit ... .151
REMOVAL ......................................................... .151
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SQUEAK AND RATTLE TROUBLE DIAGNOSIS BL-9
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INSULATOR (Light foam block)
80845-71L00: 30 mm (1.18 in) thick, 30 × 50 mm (1.18 × 1.97 in)
FELT CLOTHTAPE
Used to insulate where movement does not occur. Ideal for instrument panel applications.
68370-4B000: 15 × 25 mm (0.59 × 0.98 in) pad/68239-13E00: 5 mm (0.20 in) wide tape roll The following
materials, not found in the kit, can also be used to repair squeaks and rattles.
UHMW(TEFLON) TAPE
Insulates where slight movement is present. Ideal for instrument panel applications.
SILICONE GREASE
Used in place of UHMW tape that will be visible or not fit.
Note: Will only last a few months.
SILICONE SPRAY
Use when grease cannot be applied.
DUCT TAPE
Use to eliminate movement.
CONFIRM THE REPAIR
Confirm that the cause of a noise is repaired by test driving the vehicle. Operate the vehicle under the same
conditions as when the noise originally occurred. Refer to the notes on the Diagnostic Worksheet.
Generic Squeak and Rattle TroubleshootingAIS004LF
Refer to Table of Contents for specific component removal and installation information.
INSTRUMENT PANEL
Most incidents are caused by contact and movement between:
1. The cluster lid A and instrument panel
2. Acrylic lens and combination meter housing
3. Instrument panel to front pillar garnish
4. Instrument panel to windshield
5. Instrument panel mounting pins
6. Wiring harnesses behind the combination meter
7. A/C defroster duct and duct joint
These incidents can usually be located by tapping or moving the components to duplicate the noise or by
pressing on the components while driving to stop the noise. Most of these incidents can be repaired by apply-
ing felt cloth tape or silicon spray (in hard to reach areas). Urethane pads can be used to insulate wiring har-
ness.
CAUTION:
Do not use silicone spray to isolate a squeak or rattle. If you saturate the area with silicone, you will
not be able to recheck the repair.
CENTER CONSOLE
Components to pay attention to include:
1. Shifter assembly cover to finisher
2. A/C control unit and cluster lid C
3. Wiring harnesses behind audio and A/C control unit
The instrument panel repair and isolation procedures also apply to the center console.
DOORS
Pay attention to the:
1. Finisher and inner panel making a slapping noise
2. Inside handle escutcheon to door finisher
3. Wiring harnesses tapping
4. Door striker out of alignment causing a popping noise on starts and stops
Tapping or moving the components or pressing on them while driving to duplicate the conditions can isolate
many of these incidents. You can usually insulate the areas with felt cloth tape or insulator foam blocks from
the Nissan Squeak and Rattle Kit (J-43980) to repair the noise.
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INTELLIGENT KEY SYSTEM
Revision: 2005 July 2005 FX
List of Operation Related PartsAIS004N8
Parts marked with × are the parts related to operation.
Will not operate if there is a malfunction in
the area where there is a ×.
Intelligent Key
Key switch
Ignition knob switch ACC switch
Ignition switch
Door unlock sensor
Door switch
Door request switch
Inside key antenna
Out side key antenna
Intelligent Key warning buzzer Intelligent Key unit
CAN communication system
BCM
Combination meter
Steering lock unitStop lamp switch Detention switch
Passenger side select unlock relay
Door lock/unlock operation using Intelligent
Key remote controller button operation ×××××××
Door lock/unlock operation using door
request switch operation ×××××××××
Selective door unlock function using door
request switch operation ××××××× ×
Selective door unlock function using Intelli-
gent Key remote controller button opera-
tion ××× ×××
Door lock/unlock operation using mechani-
cal key ×
Ignition knob rotation permission using
Intelligent Key ××× × × × × ×
Ignition knob rotation permission using
mechanical key ×× × × ×× ×
Engine start using Intelligent Key ×× ×××××××
Engine start using mechanical key ×× × × × × ×
Key reminder door lock operation ××××××××
Selector lever reminder operation ×× ××× ×
Ignition switch return forgotten warning ××× × × × ×
Ignition key warning (when using mechani-
cal key) ××××
Ignition switch OFF position warning (for
inside car: when door closed) ×××× × × ×
Ignition switch OFF position warning (for
outside car: when door opened/closed) ×××× × ×× × ××
Warning for removal of Intelligent Key to
outside the car (when door open/closed) ××× × × ×× × × ×
Warning for removal of Intelligent Key to
outside the car (from window) ××× × × × × ×
Door lock non-operation warning ×××××××××
Intelligent key low battery warning ×× ×××
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INTELLIGENT KEY SYSTEM BL-125
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Revision: 2005 July 2005 FX
ENGINE START FUNCTION MALFUNCTION
Intelligent Key Operation Inspection
Mechanical Key Operation Inspection
WARNING CHIME FUNCTION MALFUNCTION
Before conducting the diagnosis in the following table, check “key reminder function” with power door lock sys-
tem.
Symptom Diagnoses service procedure Refer to page
Ignition knob can not turn
KEY warning lamp on combination meter
lights up in red when ignition knob is
pressed. (door lock functions normal) 1. Intelligent Key battery inspection
BL-152
2. Check inside key antennaBL-143
3. Replace Intelligent Key unitBL-151
KEY warning lamp on combination meter
lights up in green when ignition knob is
pressed. 1. Check ignition knob switch
BL-1322. Check steering lock unitBL-144
3. Check Intelligent Key unit power supply and ground circuitBL-129
4. Replace Intelligent Key unitBL-151
Ignition knob turns even without both Intelli-
gent Key and mechanical key. Replace steering lock unit —
Security indicator will still flash when igni-
tion knob is pressed. 1. Check key switch (Intelligent Key unit input)
BL-129
2. Replace Intelligent Key unitBL-151
Security indicator does not flash with igni-
tion knob released at LOCK position. (push
switch OFF) 1. CAN communication system
BL-128
2. Ignition knob switch systemBL-132
3. Intelligent Key unit power supply and ground circuitBL-129
Starter motor does not cranking.
(Ignition knob can turn) 1. Check detention switch
BL-1472. Check stop lamp switchBL-146
3. Replace Intelligent Key unitBL-151
Symptom Diagnoses service procedure Refer to page
Ignition knob can not turn
Security indicator remains flashing with
mechanical key inserted. 1. Check key switch (BCM input)
BL-131
2. Replace Intelligent Key unitBL-151
KEY indicator and security indicator does
not flashing with mechanical key inserted. 1. Check stop lamp switch
BL-146
2. Replace Intelligent Key unitBL-151
Starter motor does not cranking.
(Ignition knob can turn) 1. Check detention switch
BL-1472. Check stop lamp switchBL-146
3. Replace Intelligent Key unitBL-151
Symptom Diagnoses service procedure Refer to page
Ignition key warning chime is inoperative.
(When mechanical key used) 1. Check CAN communication
BL-128
2. Check key switch (Intelligent Key unit input)BL-129
3. Check door switchBL-133
4. Inspect combination meter (warning) DI-5
5. Replace Intelligent Key unitBL-151
Ignition knob OFF position warning
chime (for inside vehicle) does not
sound.
(Ignition key warning chime operates) 1. Check CAN communication
BL-1282. Check ignition knob switchBL-132
3. Check key switch (Intelligent Key unit input)BL-129
4. Replace Intelligent Key unitBL-151