shift INFINITI FX35 2005 Service Manual

ACTION TEST ACS-9
[ICC]
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Revision: 2005 July 2005 FX
ACTION TESTPFP:00000
ICC System Running TestAKS00C8H
VEHICLE-TO-VEHICLE DISTANCE CONTROL MODE
Set Checking
1. Press the MAIN switch for less than 1.5 seconds.
2. Drive the vehicle between 25 MPH (40 km/h for CANADA models) and 90 MPH (144 km/h for CANADA models).
3. Push the SET/COAST switch.
4. Confirm that the desired speed is set as hand is released from the SET/COAST switch.
NOTE:

When there is no vehicle ahead, drive at the set speed steadily.

When there is a vehicle ahead, control to maintain distance from the vehicle ahead, watching its speed.

The set vehicle speed is displayed on the ICC system indicator in the combination meter.
Check For Increase Of Cruising Speed
1. Set vehicle-to-vehicle distance control mode at desired speed.
2. Check if the set speed increases by 1 MPH (1 km/h for CANADA models) as RESUME/ACCELERATE switch is pushed.
NOTE:
The maximum set speed of the vehicle-to-vehicle distance control mode is 90 MPH (144 km/h for CANADA
models).
Check For Decrease Of Cruising Speed
1. Set vehicle-to-vehicle distance control mode at desired speed.
2. Check if the set speed decreases by 1 MPH (1 km/h for CANADA models) as SET/COAST switch is pushed.
NOTE:

Vehicle-to-vehicle distance control mode is automatically turned off when the driving speed lowers to 20
MPH (32 km/h for CANADA models) due to the deceleration of the vehicle ahead.

The minimum set speed of the vehicle-to-vehicle distance control mode is 25 MPH (40 km/h for CANADA
models).
Check For Cancellation Of Vehicle-To-Vehicle Distance Control Mode (Normal Driving Condi-
tion) In The Following Cases:
1. When the brake pedal is depressed after the system is turned ON.
2. When the selector lever is shifted into other than “D” including manual shift.
3. When the MAIN switch is turned OFF.
4. When CANCEL switch is operated.
Check For Restoring Speed That Is Set By Vehicle-To-Vehicle Distance Control Mode Before
Cancellation
1. Cancel the system by depressing the foot brake. Then, check that the speed before cancellation is
restored when pressing RESUME/ACCELERATE switch with 25 MPH (40 km/h for CANADA models) or
above.
2. Cancel the system by shifting the selector lever into other than “D”. Then, check if the speed set before the cancellation is restored when RESUME/ACCELERATE switch is pressed.
3. Check if the speed previously set is restored when RESUME/ACCELERATE switch is operated with driv- ing 25 MPH (40 km/h for CANADA models), after canceling vehicle-to-vehicle distance control mode by
operating the CANCEL switch.

ACS-12
[ICC]
LASER BEAM AIMING ADJUSTMENT
Revision: 2005 July 2005 FX
LASER BEAM AIMING ADJUSTMENTPFP:00026
OutlineAKS006YI
Adjust the laser beam aiming every time the ICC sensor is removed or installed.
CAUTION:

Place the vehicle on the level ground when the laser beam aiming adjustment is operated.

Follow the CONSULT-II when adjusting the laser beam aiming (laser beam aiming adjustment can-
not be operated without CONSULT-II).
PreparationAKS006YJ

Adjust the tire pressure to the specified value.

See that there is no load in the vehicle.

Coolant, engine oil filled up to correct level and full fuel tank.

Shift the gear into “P” position and release the parking brake.

Clean the ICC sensor with a soft cloth.
Outline of Adjustment ProcedureAKS006YK
1. Set up the ICC target board [KV99110100 (J-45718)].
2. Adjust the sensor following the procedure on CONSULT-II. (Turn manually the screw for up-down position adjustment. ICC sensor automatically adjust the right-left position.)
Setting the ICC Target BoardAKS006YL
Accurate ICC target board setting is required for the laser beam aiming adjustment.
CAUTION:
ICC system does not function normally if laser beam aiming is not accurate.
ADJUSTING HEIGHT OF THE TARGET
1. Attach a triangle scale at the center.
SKIA6179E
SKIA5974E

ACS-14
[ICC]
LASER BEAM AIMING ADJUSTMENT
Revision: 2005 July 2005 FX
5. Pivot the edge of the target board 20° to either side.
NOTE:
Approx. 50 mm (1.97 in) shift rates the 20 ° movement.
6. Do not place anything in the space shown in the figure (view from top). NOTE:
In case the space shown in the figure is not available, make space by covering the side of the target board
with a 400 mm (15.75 in)-size frosted black board or black cloth.
Aiming AdjustmentAKS006YM
CAUTION:

Complete all necessary work for laser beam adjustment until the adjustment completes as shown
in the procedure. If the procedure does not complete, the ICC system is inoperable.

If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be
detected in self-diagnosis depending on control unit which carry out CAN communication.
1. Turn ignition switch OFF.
2. Connect CONSULT-II and CONSULT-II CONVERTER on the data link connector.
PKIA2589E
SKIA5976E
SKIA1216E
PBIB1503E

TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS ACS-61
[ICC]
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5. CHECK SHIFT POSITION SIGNAL
With CONSULT-II
With TCM diagnosis, check that shift operates normally. Refer to AT- 11 4 , "
DTC P0705 PARK/NEUTRAL
POSITION SWITCH" .
OK or NG
OK >> 1. Replace ICC unit. 2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system again.
NG >> 1. Perform TCM self-diagnosis. 2. After repairing or replacing applicable item, erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system again.
DTC 97 AT CIRCUITAKS00C92
1. CHECK AT CIRCUIT
With CONSULT-II
With TCM diagnosis, check that shift operates normally. Refer to AT- 11 4 , "
DTC P0705 PARK/NEUTRAL
POSITION SWITCH" .
OK or NG
OK >> 1. Replace ICC unit. 2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system again.
NG >> 1. Perform TCM self-diagnosis. 2. After repairing or replacing applicable item, erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system again.
DTC 98 GEAR POSITIONAKS00C93
1. CHECK ICC UNIT SELF-DIAGNOSIS
With CONSULT-II
1. Perform self-diagnosis.
2. Check if “DTC 43 ABS/TCS/VDC CIRC” or “DTC 41 VHCL SPEED SE CIRC” other than “DTC 98 GEAR POSITION” is indicated in self-diagnosis item in the display.
Is any indicated?
YES >> 1. Repair or replace applicable item. 2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system again.
NO >> GO TO 2.
2. CHECK VEHICLE SPEED SIGNAL
With CONSULT-II
With “DATA MONITOR”, check that “VHCL SPEED SE” is normal.
OK or NG
OK >> GO TO 3.
NG >> 1. Replace ICC unit.
2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system again.

ACS-62
[ICC]
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
Revision: 2005 July 2005 FX
3. CHECK SHIFT GEAR POSITION
Check that gear positions are correct in A/T.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.
4. CHECK TCM GEAR POSITION SIGNAL
With CONSULT-II
With TCM “DATA MONITOR” with CONSULT-II, check that gear positions are correct.
OK or NG
OK >> 1. Replace ICC unit. 2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system again.
NG >> 1. Perform TCM self-diagnosis. 2. After repairing or replacing applicable item, erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system again.
5. CHECK TCM TURBINE ROTATION
With CONSULT-II
With TCM diagnosis, check that turbine rpm is normal. Refer to AT- 1 4 1 , "
DTC P1716 TURBINE REVOLU-
TION SENSOR" .
OK or NG
OK >> 1. Replace ICC unit. 2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system again.
NG >> 1. Perform TCM self-diagnosis. 2. After repairing or replacing applicable item, erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system again.
DTC 102 RADAR STAINAKS00C94
1. VISUAL INSPECTION 1
Check that there is no contamination and foreign material on ICC sensor body window.
OK or NG
OK >> GO TO 2.
NG >> 1. If any, remove them.
2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system again.
2. VISUAL INSPECTION 2
Check ICC sensor body window for cracks.
OK or NG
OK >> GO TO 3.
NG >> 1. Replace ICC sensor, and adjust laser beam aiming.
2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system again.

AT-1
AUTOMATIC TRANSMISSION
C TRANSMISSION/TRANSAXLE
CONTENTS
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AUTOMATIC TRANSMISSION
INDEX FOR DTC ........................................................ 5
Alphabetical Index ............................................... ..... 5
DTC No. Index .................................................... ..... 6
PRECAUTIONS ..................................................... ..... 7
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ............................................................. ..... 7
Precautions for On Board Diagnostic (OBD) System
of A/T and Engine ............................................... ..... 7
Precautions ......................................................... ..... 8
Service Notice or Precautions ............................. ..... 9
PREPARATION ...................................................... ... 10
Special Service Tools .......................................... ... 10
Commercial Service Tools ................................... .... 11
A/T FLUID .............................................................. ... 12
Changing A/T Fluid ............................................. ... 12
Checking A/T Fluid .............................................. ... 13
A/T Fluid Cooler Cleaning ................................... ... 15
A/T CONTROL SYSTEM ....................................... ... 18
Cross-Sectional View (2WD Models) .................. ... 18
Cross-Sectional View (AWD Models) .................. ... 19
Shift Mechanism .................................................. ... 20
TCM Function ...................................................... ... 31
CAN Communication ........................................... ... 32
Input/Output Signal of TCM ................................. ... 32
Line Pressure Control ......................................... ... 33
Shift Control ........................................................ ... 34
Lock-up Control ................................................... ... 35
Engine Brake Control .......................................... ... 36
Control Valve ....................................................... ... 37
ON BOARD DIAGNOSTIC (OBD) SYSTEM ......... ... 39
Introduction ......................................................... ... 39
OBD-II Function for A/T System .......................... ... 39
One or Two Trip Detection Logic of OBD-II ......... ... 39
OBD-II Diagnostic Trouble Code (DTC) .............. ... 39
Malfunction Indicator Lamp (MIL) ........................ ... 42
TROUBLE DIAGNOSIS ......................................... ... 43
DTC Inspection Priority Chart ............................. ... 43
Fail-safe .............................................................. ... 43
How to Perform Trouble Diagnosis for Quick and Accurate Repair ...................................................
... 45
A/T Electrical Parts Location ............................... ... 50
Circuit Diagram .................................................... ... 51
Inspections Before Trouble Diagnosis ................. ... 52
Check Before Engine Is Started .......................... ... 56
Check at Idle ........................................................ ... 57
Cruise Test - Part 1 .............................................. ... 58
Cruise Test - Part 2 .............................................. ... 60
Cruise Test - Part 3 .............................................. ... 61
Vehicle Speed at Which Gear Shifting Occurs .... ... 62
Vehicle Speed at Which Lock-up Occurs/Releases ... 63
Symptom Chart .................................................... ... 64
TCM Input/Output Signal Reference Values ........ ... 89
CONSULT-II Function (A/T) ................................. ... 90
Diagnostic Procedure without CONSULT-II ......... .103
DTC U1000 CAN COMMUNICATION LINE ........... .106
Description ........................................................... .106
On Board Diagnosis Logic ................................... .106
Possible Cause .................................................... .106
DTC Confirmation Procedure .............................. .106
Wiring Diagram — AT — CAN ............................. .107
Diagnostic Procedure .......................................... .108
DTC P0615 START SIGNAL CIRCUIT .................. .109
Description ........................................................... .109
CONSULT-II Reference Value ............................. .109
On Board Diagnosis Logic ................................... .109
Possible Cause .................................................... .109
DTC Confirmation Procedure .............................. .109
Wiring Diagram — AT — STSIG ......................... .110
Diagnostic Procedure .......................................... ..111
DTC P0700 TCM .................................................... .113
Description ........................................................... .113
On Board Diagnosis Logic ................................... .113
Possible Cause .................................................... .113
DTC Confirmation Procedure .............................. .113
Diagnostic Procedure .......................................... .113
DTC P0705 PARK/NEUTRAL POSITION SWITCH .114
Description ........................................................... .114
CONSULT-II Reference Value ............................. .114
On Board Diagnosis Logic ................................... .114

AT-4Revision: 2005 July 2005 FX
In “N” Position, Vehicle Moves .............................
.196
Large Shock (“N” to “D” Position) ........................ .197
Vehicle Does Not Creep Backward in “R” Position .200
Vehicle Does Not Creep Forward in “D” Position . .203
Vehicle Cannot Be Started from D
1 ..................... .205
A/T Does Not Shift: D
1 → D2 ............................... .208
A/T Does Not Shift: D
2 → D3 ............................... .210
A/T Does Not Shift: D
3 → D4 ............................... .212
A/T Does Not Shift: D
4 → D5 ............................... .215
A/T Does Not Perform Lock-up ........................... .217
A/T Does Not Hold Lock-up Condition ................. .219
Lock-up Is Not Released ..................................... .221
Engine Speed Does Not Return to Idle ............... .221
Cannot Be Changed to Manual Mode ................. .223
A/T Does Not Shift: 5th Gear → 4th Gear ........... .223
A/T Does Not Shift: 4th Gear → 3rd Gear ........... .225
A/T Does Not Shift: 3rd Gear → 2nd Gear .......... .227
A/T Does Not Shift: 2nd Gear → 1st Gear ........... .229
Vehicle Does Not Decelerate by Engine Brake ... .231
SHIFT CONTROL SYSTEM ................................... .233
Control Device Removal and Installation ............. .233
Control Rod Removal and Installation ................. .234
Adjustment of A/T Position .................................. .235
Checking of A/T Position ..................................... .235
A/T SHIFT LOCK SYSTEM .................................... .236
Description ........................................................... .236
Shift Lock System Electrical Parts Location ........ .236
Wiring Diagram — AT — SHIFT .......................... .237
Diagnostic Procedure .......................................... .238
KEY INTERLOCK CABLE ..................................... .240
Components ........................................................ .240
Removal and Installation ..................................... .241
ON-VEHICLE SERVICE ......................................... .243
Control Valve with TCM and A/T Fluid Temperature
Sensor 2 .............................................................. .243
Parking Components (2WD Models Only) ........... .255
Rear Oil Seal ....................................................... .262
Revolution Sensor Components (2WD Models Only) ....................................................................
.263
AIR BREATHER HOSE .......................................... .268
Removal and Installation ...................................... .268
TRANSMISSION ASSEMBLY ................................ .270
Removal and Installation (2WD Models) .............. .270
Removal and Installation (AWD Models) ............. .273
OVERHAUL ............................................................ .278
Components ......................................................... .278
Oil Channel .......................................................... .286
Locations of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings ......................... .288
DISASSEMBLY ...................................................... .290
Disassembly ......................................................... .290
REPAIR FOR COMPONENT PARTS ..................... .308
Oil Pump .............................................................. .308
Front Sun Gear, 3rd One-way Clutch ................... .311
Front Carrier, Input Clutch, Rear Internal Gear .... .313
Mid Sun Gear, Rear Sun Gear, High and Low
Reverse Clutch Hub ............................................. .318
High and Low Reverse Clutch ............................. .323
Direct Clutch ........................................................ .326
ASSEMBLY ............................................................ .328
Assembly (1) ........................................................ .328
Adjustment ........................................................... .341
Assembly (2) ........................................................ .344
SERVICE DATA AND SPECIFICATIONS (SDS) ... .351
General Specifications ......................................... .351
Vehicle Speed at Which Gear Shifting Occurs ..... .351
Vehicle Speed at Which Lock-up Occurs/Releases .352
Stall Speed ........................................................... .352
Line Pressure ....................................................... .352
A/T Fluid Temperature Sensor ............................. .352
Turbine Revolution Sensor ................................... .353
Vehicle Speed Sensor A/T (Revolution Sensor) .. .353
Reverse Brake ..................................................... .353
Total End Play ...................................................... .353

AT-20
A/T CONTROL SYSTEM
Revision: 2005 July 2005 FX
Shift MechanismACS002LE
The automatic transmission uses compact triple planetary gear systems to improve power transmission effi-
ciency, simplify construction and reduce weight.
It also employs an optimum shift control and super wide gear ratios. They improve starting performance and
acceleration during medium and high-speed operation.
CONSTRUCTION
FUNCTION OF CLUTCH AND BRAKE
1. Front brake 2. Input clutch 3. Direct clutch
4. High and low reverse clutch 5. Reverse brake 6. Forward brake
7. Low coast brake 8. 1st one-way clutch 9. Forward one-way clutch
10. 3rd one-way clutch 11. Front sun gear 12. Input shaft
13. Mid internal gear 14. Front internal gear 15. Rear carrier
16. Rear sun gear 17. Mid sun gear 18. Front carrier
19. Mid carrier 20. Rear internal gear 21. Output shaft
22. Parking gear 23. Parking pawl
PCIA0002J
Name of the Part Abbreviation Function
Front brake (1) FR/B Fastens the front sun gear (11).
Input clutch (2) I/C Connects the input shaft (12), the front internal gear (14) and the mid internal
gear (13).
Direct clutch (3) D/C Connects the rear carrier (15) and the rear sun gear (16).
High and low reverse clutch (4) HLR/C Connects the mid sun gear (17) and the rear sun gear (16).
Reverse brake (5) R/B Fastens the rear carrier (15).
Forward brake (6) Fwd/B Fastens the mid sun gear (17).
Low coast brake (7) LC/B Fastens the mid sun gear (17).
1st one-way clutch (8) 1st OWC Allows the rear sun gear (16) to turn freely forward relative to the mid sun gear
(17) but fastens it for reverse rotation.
Forward one-way clutch (9) Fwd OWC Allows the mid sun gear (17) to turn freely in the forward direction but fastens it
for reverse rotation.
3rd one-way clutch (10) 3rd OWC Allows the front sun gear (11) to turn freely in the forward direction but fastens
it for reverse rotation.

A/T CONTROL SYSTEM AT-31
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TCM FunctionACS002LF
The function of the TCM is to:

Receive input signals sent from various switches and sensors.

Determine required line pressure, shifting point, lock-up operation, and engine brake operation.

Send required output signals to the respective solenoids.
CONTROL SYSTEM OUTLINE
The automatic transmission senses vehicle operating conditions through various sensors or signals. It always
controls the optimum shift position and reduces shifting and lock-up shocks.
CONTROL SYSTEM DIAGRAM
SENSORS (or SIGNALS)

TCM

ACTUATORS
PNP switch
Accelerator pedal position signal
Closed throttle position signal
Wide open throttle position signal
Engine speed signal
A/T fluid temperature sensor
Revolution sensor
Vehicle speed signal
Manual mode switch signal
Stop lamp switch signal
Turbine revolution sensor
ATF pressure switch Shift control
Line pressure control
Lock-up control
Engine brake control
Timing control
Fail-safe control
Self-diagnosis
CONSULT-II communication line
Duet-EA control
CAN system Input clutch solenoid valve
Direct clutch solenoid valve
Front brake solenoid valve
High and low reverse clutch
solenoid valve
Low coast brake solenoid valve
Torque converter clutch solenoid
valve
Line pressure solenoid valve
A/T CHECK indicator lamp
Sta r te r re l a y
Back-up lamp relay
SCIA5325E

AT-32
A/T CONTROL SYSTEM
Revision: 2005 July 2005 FX
CAN CommunicationACS004PB
SYSTEM DESCRIPTION
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only.For details, refer to LAN-30,
"CAN Communication Unit"
Input/Output Signal of TCMACS002LH
*1: Spare for vehicle speed sensor·A/T (revolution sensor)
*2: Spare for accelerator pedal position signal
*3: If these input and output signals are different, the TCM triggers the fail-safe function.
*4: Used as a condition for starting self-diagnostics; if self-diagnostics are not started, it is judged that there is some kin d of error.
*5: Input by CAN communications
*6: Output by CAN communications Control item
Line
pressure control Vehicle
speed
control Shift
control Lock-up
control Engine
brake
control Fail-safe
function (*3) Self-diag-
nostics
function
Input Accelerator pedal position signal
(*5)XXXXXXX
Vehicle speed sensor A/T
(revolution sensor) XXXXXXX
Vehicle speed sensor MTR
(*1) (*5)X
Closed throttle position signal
(*5)X (*2) X X X X (*4)
Wide open throttle position signal
(*5)XX (*4)
Turbine revolution sensor 1 X X X X X
Turbine revolution sensor 2
(for 4th speed only) XXXXX
Engine speed signals
(*5)XXXXXXX
Stop lamp switch signal
(*5)XXX X (*4)
A/T fluid temperature sensors 1, 2 X X X X X X
ASCD or
ICC Operation signal
(*5)XXX
Overdrive cancel
signal
(*5)X
Out-
put Direct clutch solenoid (ATF pres-
sure switch 5) XX XX
Input clutch solenoid (ATF pressure
switch 3) XX XX
High and low reverse clutch sole-
noid (ATF pressure switch 6) XX XX
Front brake solenoid (ATF pressure
switch 1) XX XX
Low coast brake solenoid (ATF
pressure switch 2) XX XXX
Line pressure solenoid XXXXXXX
TCC solenoid X X X
Self-diagnostics table
(*6)X
Starter relay XX