Ac system INFINITI FX35 2006 Service Manual

VARIABLE INDUCTION AIR CONTROL SYSTEM (VIAS) EC-1353
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Revision: 2006 December 2006 FX35/FX45
Wiring DiagramNBS004GP
TBWM1370E

EC-1354
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VARIABLE INDUCTION AIR CONTROL SYSTEM (VIAS)
Revision: 2006 December 2006 FX35/FX45
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
MINAL NO. WIRE
COLOR ITEM CONDITION DATA (DC Voltage)
29 GY VIAS control solenoid valve [Engine is running]

Selector lever: P or N
0 - 1.0V
[Engine is running]

Selector lever: D

Engine speed: Below 5,000 rpm BATTERY VOLTAGE
(11 - 14V)
[Engine is running]

Engine speed: Above 5,000 rpm 0 - 1.0V

VARIABLE INDUCTION AIR CONTROL SYSTEM (VIAS) EC-1355
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Revision: 2006 December 2006 FX35/FX45
Diagnostic ProcedureNBS004GQ
1. CHECK OVERALL FUNCTION
With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Perform “VIAS SOL VALVE” in “ACTIVE TEST” mode with CON- SULT-II.
3. Turn VIAS control solenoid valve ON and OFF, and make sure that power valve actuator (1) rod moves.
Without CONSULT-II
1. Lift up the vehicle.
2. Start engine and warm it up to normal operating temperature.
3. Make sure that power valve actuator (1) rod moves when chang- ing the gear position to N and D alternately.
OK or NG
OK >> INSPECTION END
NG (With CONSULT-II)>>GO TO 2.
NG (Without CONSULT-II)>>GO TO 3.
PBIB0844E
PBIB3249E
PBIB3249E

EC-1356
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VARIABLE INDUCTION AIR CONTROL SYSTEM (VIAS)
Revision: 2006 December 2006 FX35/FX45
2. CHECK VACUUM EXISTENCE
With CONSULT-II
1. Stop engine and disconnect vacuum hose connected to power valve actuator.
2. Start engine and let it idle.
3. Perform “VIAS SOL VALVE” in “ACTIVE TEST” mode with CON- SULT-II.
4. Turn VIAS control solenoid valve “ON” and “OFF”, and check vacuum existence under the following conditions.
OK or NG
OK >> Repair or replace power valve actuator.
NG >> GO TO 4.
3. CHECK VACUUM EXISTENCE
Without CONSULT-II
1. Stop engine and disconnect vacuum hose connected to power valve actuator.
2. Disconnect VIAS control solenoid valve (1) harness connector.
–Vacuum tank (2)
3. Start engine and let it idle.
4. Apply 12V of direct current between VIAS control solenoid valve terminals 1 and 2.
5. Check vacuum existence under the following conditions.
OK or NG
OK >> Repair or replace power valve actuator.
NG >> GO TO 4.
VIAS SOL VALVE Vacuum
ON Should exist.
OFF Should not exist.
PBIB0844E
PBIB3236E
Condition Vacuum
12V direct current supply Should exist
No supply Should not exist
PBIB0845E

VARIABLE INDUCTION AIR CONTROL SYSTEM (VIAS) EC-1357
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Revision: 2006 December 2006 FX35/FX45
4. CHECK VACUUM HOSE
1. Stop engine.
2. Check hoses and tubes between intake manifold and power valve actuator for crack, clogging, improper connection or dis-
connection. Refer to EC-768, "
Vacuum Hose Drawing" .
OK or NG
OK >> GO TO 5.
NG >> Repair hoses or tubes.
5. CHECK VACUUM TANK
Refer to EC-1358, "
Component Inspection" .
OK or NG
OK >> GO TO 6.
NG >> Replace vacuum tank.
6. CHECK VIAS CONTROL SOLENOID VALVE POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect VIAS control solenoid valve (1) harness connector.
–Vacuum tank (2)
3. Turn ignition switch ON.
4. Check voltage between VIAS control solenoid valve terminal 1 and ground with CONSULT-II or tester.
OK or NG
OK >> GO TO 8.
NG >> GO TO 7.
SEF109L
PBIB3236E
Voltage: Battery voltage
PBIB0173E

EC-1358
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VARIABLE INDUCTION AIR CONTROL SYSTEM (VIAS)
Revision: 2006 December 2006 FX35/FX45
7. DETECT MALFUNCTIONING PART
Check the following.

Harness connectors E211, M41

Harness connectors M82, F102

IPDM E/R connector E7

10A fuse

Harness continuity between IPDM E/R and VIAS control solenoid valve
>> Repair open circuit or short to ground or short to power in harness or connectors.
8. CHECK VIAS CONTROL SOLENOID VALVE OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 29 and VIAS control solenoid valve terminal 2. Refer to Wiring Diagram.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 9.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
9. CHECK VIAS CONTROL SOLENOID VALVE
Refer to EC-1358, "
Component Inspection" .
OK or NG
OK >> GO TO 10.
NG >> Replace VIAS control solenoid valve.
10. CHECK INTERMITTENT INCIDENT
Refer to EC-811, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>> INSPECTION END
Component InspectionNBS004GR
VIAS CONTROL SOLENOID VALVE
With CONSULT-II
1. Reconnect harness connectors disconnected.
2. Turn ignition switch ON.
3. Perform “VIAS SOL VALVE” in “ACTIVE TEST” mode.
4. Check air passage continuity and operation delay time under the following conditions.
Operation takes less than 1 second. Continuity should exist.
Condition
VIAS SOL VALVE Air passage continuity
between A and B Air passage continuity
between A and C
ON Yes No
OFF No Yes
PBIB0177E

VARIABLE INDUCTION AIR CONTROL SYSTEM (VIAS) EC-1359
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Revision: 2006 December 2006 FX35/FX45
Without CONSULT-II
Check air passage continuity and operation delay time under the fol-
lowing conditions.
Operation takes less than 1 second.
VACUUM TANK
1. Disconnect vacuum hose connected to vacuum tank.
2. Connect a vacuum pump to the port A of vacuum tank.
3. Apply vacuum and make sure that vacuum exists at the port B.
Removal and InstallationNBS004GS
VIAS CONTROL SOLENOID VALVE
Refer to EM-179, "INTAKE MANIFOLD" .
Condition Air passage continuity
between A and B Air passage continuity
between A and C
12V direct current supply
between terminals 1 and 2 Ye s N o
No supply No Yes
MEC488B
PBIB0846E

EI-1
EXTERIOR & INTERIOR
I BODY
CONTENTS
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SECTION EI
A
B
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Revision: 2006 December 2006 FX35/FX45
EXTERIOR & INTERIOR
PRECAUTIONS ..................................................... ..... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ............................................................. ..... 3
Precautions for Procedures without Cowl Top Cover ..... 3
Precautions for Work ........................................... ..... 3
PREPARATION ...................................................... ..... 4
Special Service Tools .......................................... ..... 4
Commercial Service Tools ................................... ..... 4
SQUEAK AND RATTLE TROUBLE DIAGNOSES ..... 5
Work Flow ........................................................... ..... 5
CUSTOMER INTERVIEW ................................ ..... 5
DUPLICATE THE NOISE AND TEST DRIVE .. ..... 6
CHECK RELATED SERVICE BULLETINS ...... ..... 6
LOCATE THE NOISE AND IDENTIFY THE
ROOT CAUSE ................................................. ..... 6
REPAIR THE CAUSE ...................................... ..... 6
CONFIRM THE REPAIR .................................. ..... 7
Generic Squeak and Rattle Troubleshooting ...... ..... 7
INSTRUMENT PANEL ..................................... ..... 7
CENTER CONSOLE ........................................ ..... 7
DOORS ............................................................ ..... 7
TRUNK ............................................................. ..... 8
SUNROOF/HEADLINING ................................ ..... 8
SEATS .............................................................. ..... 8
UNDERHOOD .................................................. ..... 8
Diagnostic Worksheet ......................................... ..... 9
CLIP AND FASTENER .......................................... ....11
Clip and Fastener ................................................ .... 11
FRONT BUMPER .................................................. ... 14
Removal and Installation ..................................... ... 14
REMOVAL ........................................................ ... 15
INSTALLATION ................................................ ... 16
REMOVAL AND INSTALLATION OF FRONT
FILLET MOLDING ASSEMBLY ....................... ... 16
REAR BUMPER .................................................... ... 17
Removal and Installation ..................................... ... 17
REMOVAL ........................................................ ... 18
INSTALLATION ................................................ ... 19
DISASSEMBLY AND ASSEMBLY OF REAY BUMPER FASCIA ............................................
... 19
REMOVAL AND INSTALLATION OF REAR
BUMPER CLOSING ......................................... ... 20
REMOVAL AND INSTALLATION OF DRAFTER
GUARD ............................................................ ... 20
REMOVAL AND INSTALLATION OF REAR FIL-
LET MOLDING ASSEMBLY ............................. ... 21
FRONT GRILLE ..................................................... ... 22
Removal and Installation ..................................... ... 22
REMOVAL ........................................................ ... 22
INSTALLATION ................................................ ... 22
COWL TOP ............................................................ ... 23
Removal and Installation ..................................... ... 23
REMOVAL ........................................................ ... 23
INSTALLATION ................................................ ... 23
FENDER PROTECTOR ......................................... ... 24
Removal and Installation ..................................... ... 24
REMOVAL ........................................................ ... 24
INSTALLATION ................................................ ... 24
DOOR OUTSIDE MOLDING .................................. ... 25
Removal and Installation ..................................... ... 25
FRONT DOOR OUTSIDE MOLDING ............... ... 25
REAR DOOR OUTSIDE MOLDING ................. ... 25
DOOR OUTSIDE LOWER MOLDING ................... ... 26
Removal and Installation ..................................... ... 26
FRONT AND REAR DOOR OUTSIDE LOWER
MOLDING ......................................................... ... 26
DOOR PARTING SEAL ......................................... ... 27
Removal and Installation ..................................... ... 27
REMOVAL ........................................................ ... 27
INSTALLATION ................................................ ... 28
CENTER MUD GUARD ......................................... ... 29
Removal and Installation ..................................... ... 29
REMOVAL ........................................................ ... 29
INSTALLATION ................................................ ... 29
WINDSHIELD MOLDING ....................................... ... 30
Removal and Installation ..................................... ... 30
REMOVAL ........................................................ ... 30
INSTALLATION ................................................ ... 30

PRECAUTIONS EI-3
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Revision: 2006 December 2006 FX35/FX45
PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
NIS001TF
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:

To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.

Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.

Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Precautions for Procedures without Cowl Top CoverNIS001TG
When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc.
Precautions for WorkNIS001TH

After removing and installing the opening/closing parts, be sure to carry out fitting adjustments to check
their operation.

Check the lubrication level, damage, and wear of each part. If necessary, grease or replace it.
PIIB3706J

PRECAUTIONS EM-5
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Revision: 2006 December 2006 FX35/FX45
[VQ35DE]PRECAUTIONSPFP:00001
Precautions Necessary for Steering Wheel Rotation After Battery DisconnectNBS003FN
NOTE:

This Procedure is applied only to models with Intelligent Key system and NVIS/IVIS (NISSAN/INFINITI
VEHICLE IMMOBILIZER SYSTEM - NATS).

Remove and install all control units after disconnecting both battery cables with the ignition knob in the
″ LOCK ″ position.

Always use CONSULT-II to perform self-diagnosis as a part of each function inspection after finishing
work. If DTC is detected, perform trouble diagnosis according to self-diagnosis results.
For models equipped with the Intelligent Key system and NVIS/IVIS, an electrically controlled steering lock
mechanism is adopted on the key cylinder.
For this reason, if the battery is disconnected or if the battery is discharged, the steering wheel will lock and
steering wheel rotation will become impossible.
If steering wheel rotation is required when battery power is interrupted, follow the procedure below before
starting the repair operation.
OPERATION PROCEDURE
1. Connect both battery cables.
NOTE:
Supply power using jumper cables if battery is discharged.
2. Use the Intelligent Key or mechanical key to turn the ignition switch to the ″ACC ″ position. At this time, the
steering lock will be released.
3. Disconnect both battery cables. The steering lock will remain released and the steering wheel can be rotated.
4. Perform the necessary repair operation.
5. When the repair work is completed, return the ignition switch to the ″LOCK ″ position before connecting
the battery cables. (At this time, the steering lock mechanism will engage.)
6. Perform a self-diagnosis check of all control units using CONSULT-II.
Precautions for Drain Engine Coolant and Engine OilNBS003FO
Drain engine coolant and engine oil when the engine is cooled.
Precautions for Disconnecting Fuel PipingNBS003FP

Before starting work, make sure no fire or spark producing items are in the work area.

Release fuel pressure before disconnecting and disassembly.

After disconnecting pipes, plug openings to stop fuel leakage.
Precautions for Removal and DisassemblyNBS003FQ

When instructed to use SST, use specified tools. Always be careful to work safely, avoid forceful or unin-
structed operations.

Exercise maximum care to avoid damage to mating or sliding surfaces.

Dowel pins are used for several parts alignment. When replacing and reassembling parts with dowel pins,
make sure that dowel pins are installed in the original position.

Cover openings of engine system with a tape or equivalent, if necessary, to seal out foreign materials.

Mark and arrange disassembly parts in an organized way for easy troubleshooting and re-assembly.

When loosening nuts and bolts, as a basic rule, start with the one furthest outside, then the one diagonally
opposite, and so on. If the order of loosening is specified, do exactly as specified. Power tools may be
used in the step.
Precautions for Inspection, Repair and ReplacementNBS003FR
Before repairing or replacing, thoroughly inspect parts. Inspect new replacement parts in the same way, and
replace if necessary.