sensor INFINITI FX35 2007 Service Manual

RADIATOR CO-41
[VK45DE]
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Revision: 2006 July 2007 FX35/FX45
RADIATORPFP:21400
ComponentsNBS005RW
Removal and InstallationNBS003KK
REMOVAL
WARNING:
Do not remove radiator cap when engine is hot. Serious burns could occur from high-pressure engine
coolant escaping from radiator. Wrap a thick cloth around radiator cap. Slowly turn it a quarter of a
turn to release built-up pressure. Carefully remove radiator cap by turning it all the way.
1. Remove engine cover with power tool. Refer to EM-173, "
ENGINE ROOM COVER" .
2. Remove engine front undercover with power tool.
3. Drain engine coolant from radiator. Refer to CO-38, "
Changing Engine Coolant" .
CAUTION:
Perform this step when engine is cold.
4. Remove air duct (inlet), air cleaner case and mass air flow sensor assembly. Refer to EM-177, "
AIR
CLEANER AND AIR DUCT" .
5. Remove radiator hoses (upper and lower). CAUTION:
Do not spill engine coolant on drive belts.
1. Radiator 2. Upper mount bracket 3. Mounting rubber
4. Radiator hose (lower) 5. Radiator drain plug 6. O-ring
7. A/T fluid cooler hose 8. Radiator hose (upper) 9. Reservoir tank hose
10. Reservoir tank cap 11. Reservoir tank 12. Radiator shroud (lower)
13. Radiator shroud
PBIC1531E

DI-1
DRIVER INFORMATION SYSTEM
K ELECTRICAL
CONTENTS
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Revision: 2006 July 2007 FX35/FX45
DRIVER INFORMATION SYSTEM
PRECAUTION ............................................................ 4
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ............................................................. ..... 4
COMBINATION METERS ...................................... ..... 5
System Description ............................................. ..... 5
UNIFIED METER CONTROL UNIT ................. ..... 5
UNIFIED METER AND A/C AMP. .................... ..... 5
POWER SUPPLY AND GROUND CIRCUIT ... ..... 5
SPEEDOMETER .............................................. ..... 6
TACHOMETER ................................................ ..... 6
WATER TEMPERATURE GAUGE ................... ..... 6
FUEL GAUGE .................................................. ..... 7
ODO/TRIP METER .......................................... ..... 7
COMBINATION METER ILLUMINATION CON-
TROL ................................................................ ..... 8
FAIL-SAFE ....................................................... ..... 8
Component Parts and Harness Connector Location ..... 9
Arrangement of Combination Meter .................... ... 10
Circuit Diagram ................................................... .... 11
Wiring Diagram — METER — ............................. ... 12
Terminals and Reference Value for Combination
Meter ................................................................... ... 14
Terminals and Reference Value for Unified Meter
and A/C Amp. ...................................................... ... 15
Self-Diagnosis Mode of Combination Meter ........ ... 15
SELF-DIAGNOSIS FUNCTION ....................... ... 15
OPERATION PROCEDURE ............................ ... 15
CONSULT-II Function (METER A/C AMP) .......... ... 16
Trouble Diagnosis ............................................... ... 16
HOW TO PERFORM TROUBLE DIAGNOSIS ... 16
PRELIMINARY CHECK ................................... ... 17
Symptom Chart ................................................... ... 17
Power Supply and Ground Circuit Inspection ..... ... 18
Vehicle Speed Signal Inspection ......................... ... 19
Engine Speed Signal Inspection ......................... ... 20
Engine Coolant Temperature Signal Inspection .. ... 21
Fuel Level Sensor Signal Inspection ................... ... 21
Fuel Gauge Pointer Fluctuates, Indicator Wrong
Value or Varies .................................................... ... 23 Fuel Gauge Does Not Move to FULL Position ....
... 23
Odo/Trip Meter and Illumination Control Switch
Inspection ............................................................ ... 24
Electrical Components Inspection ....................... ... 24
ODO/TRIP METER AND ILLUMINATION CON-
TROL SWITCH ................................................. ... 24
FUEL LEVEL SENSOR UNIT .......................... ... 24
Removal and Installation of Combination Meter .. ... 25
Disassembly and Assembly of Combination Meter ... 25
DISASSEMBLY ................................................ ... 26
ASSEMBLY ...................................................... ... 27
Removal and Installation of Odo/Trip Meter and Illu-
mination Control Switch ....................................... ... 27
REMOVAL ........................................................ ... 27
INSTALLATION ................................................ ... 27
UNIFIED METER AND A/C AMP ........................... ... 28
System Description .............................................. ... 28
COMBINATION METER CONTROL FUNCTION ... 28
A/C AUTO AMP. FUNCTION ............................ ... 29
OTHER FUNCTIONS ....................................... ... 29
Schematic ............................................................ ... 30
CONSULT-II Function (METER A/C AMP) .......... ... 31
CONSULT-II BASIC OPERATION .................... ... 31
SELF-DIAG RESULTS ..................................... ... 31
DATA MONITOR .............................................. ... 32
Power Supply and Ground Circuit Inspection ...... ... 33
DTC [U1000] CAN Communication Circuit .......... ... 34
DTC [B2202] Meter Communication Circuit ........ ... 34
DTC [B2205] Vehicle Speed Circuit ..................... ... 37
Removal and Installation of Unified Meter and A/C
Amp. .................................................................... ... 37
REMOVAL ........................................................ ... 37
INSTALLATION ................................................ ... 37
WARNING LAMPS ................................................. ... 38
System Description .............................................. ... 38
OIL PRESSURE WARNING LAMP .................. ... 38
Schematic ............................................................ ... 39
Wiring Diagram — WARN — ............................... ... 40
Oil Pressure Warning Lamp Stays Off (Ignition
Switch ON) .......................................................... ... 48

COMBINATION METERS DI-7
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FUEL GAUGE
The fuel gauge indicates the approximate fuel level in the fuel tank.

Unified meter and A/C amp. reads a resistor signal from fuel level sensor.
Signal is supplied
–from unified meter and A/C amp. terminal 36
–through the fuel level sensor unit and fuel pump (main) terminals 5 and 2, and
–through the fuel level sensor unit (sub) terminals 2 and 1
–to unified meter and A/C amp. terminal 28 for the fuel gauge.

Unified meter and A/C amp. provides a fuel level signal to combination meter with communication line.

Combination meter indicates the approximate fuel level according to the fuel level signal.
ODO/TRIP METER

ABS actuator and electric unit (control unit) provides a vehicle speed signal to the unified meter and A/C
amp. with CAN communication.

Unified meter and A/C amp. converts the vehicle speed signal to the 8-pulse signal, and outputs the vehi-
cle speed signal (8-pulse) to combination meter.

Combination meter uses the vehicle speed signal (8-pulse) to calculate the mileage, and displays it.
How to Change The Display For Odo/trip Meter
Switch modes with following procedure.

When trip transfer switch is pressed, trip meter display changes.

If trip reset switch is pressed for 1 second or more while “trip A”
is displayed, only “trip A” is reset.
NOTE:
The record of the odo meter is kept even if the battery cable is dis-
connected. The record of the trip meter is erased when the battery
cable is disconnected.
SKIB8760E
SKIA4817E

COMBINATION METERS DI-15
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Revision: 2006 July 2007 FX35/FX45
Terminals and Reference Value for Unified Meter and A/C Amp.NKS002ZI
Self-Diagnosis Mode of Combination MeterNKS002ZJ
SELF-DIAGNOSIS FUNCTION

Odo/trip meter, shift position indicator and ICC system display segments operation can be checked in self-
diagnosis mode.

Meters/gauges can be checked in self-diagnosis mode.
OPERATION PROCEDURE
1. Turn ignition switch ON, and switch the odo/trip meter to “trip A” or “trip B”.
NOTE:
If the self-diagnosis function is activated with the “trip A” displayed, only “trip A” display is reset.
2. Turn ignition switch OFF.
Terminal No. Wire
color Item Condition
Reference value
Ignition
switch Operation or condition
1 L CAN-H — — —
9PU TX communication line (To
combination meter) ON —
11 P C A N - L — — —
19 L/B RX communication line (From
combination meter) ON —
21 R/W Battery power supply OFF — Battery voltage
22 W Ignition power supply ON — Battery voltage
26 G Vehicle speed signal
(8-pulse) ON Speedometer operated
[When vehicle speed is
approx. 40 km/h (25 MPH)] NOTE:
Maximum voltage may be 5 V due to
specifications (connected units).
28 W/B Fuel level sensor signal — — Refer to
DI-24, "
FUEL LEVEL SEN-
SOR UNIT" .
29 B Ground (For power) ON — Approx. 0 V
30 B Ground ON — Approx. 0 V
36 B/W Fuel level sensor ground ON — Approx. 0 V
46 L/W ACC power supply ACC — Battery voltage
SKIA3362E
SKIA3361E
PKIA1935E

COMBINATION METERS DI-17
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Revision: 2006 July 2007 FX35/FX45
PRELIMINARY CHECK
1. CHECK OPERATION OF SELF-DIAGNOSIS MODE (COMBINATION METER)
Perform self-diagnosis mode of combination meter. Refer to DI-15, "
OPERATION PROCEDURE" .
Does self-diagnosis function operate?
YES >> GO TO 2.
NO >> GO TO 3.
2. CHECK UNIFIED METER AND A/C AMP. (CONSULT-II)
Perform self-diagnosis of unified meter and A/C amp. Refer to DI-31, "
CONSULT-II Function (METER A/C
AMP)" .
Self-diagnosis results
No malfunction detected >> INSPECTION END
Malfunction detected >> Check applicable parts, and repair or replace corresponding parts.
3. CHECK POWER SUPPLY AND GROUND CIRCUIT OF COMBINATION METER
Check power supply and ground circuit of combination meter. Refer to DI-18, "
Power Supply and Ground Cir-
cuit Inspection" .
OK or NG
OK >> Check odo/trip meter switch. Refer to DI-24, "Odo/Trip Meter and Illumination Control Switch
Inspection" .
NG >> Repair malfunctioning part.
Symptom Chart NKS002ZM
Symptom Possible cause
Speedometer and odo/trip meter indication is malfunctioning. Refer to DI-19, "
Vehicle Speed Signal Inspection" .
Tachometer indication is malfunctioning. Refer to DI-20, "
Engine Speed Signal Inspection" .
Water temperature gauge indication is malfunctioning. Refer to DI-21, "
Engine Coolant Temperature Signal Inspection" .
Fuel gauge indication is malfunctioning. Refer to DI-21, "
Fuel Level Sensor Signal Inspection" .
Low-fuel warning lamp indication is irregular.
Shift position indicator is malfunctioning. Refer to DI-55, "
A/T Indicator Is Malfunction" .
Illumination control does not operate. Refer to
DI-24, "
Odo/Trip Meter and Illumination Control Switch
Inspection" .

COMBINATION METERS DI-21
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Revision: 2006 July 2007 FX35/FX45
Engine Coolant Temperature Signal InspectionNKS002ZR
Symptom: Water temperature gauge indication is malfunction.
1. CHECK COMBINATION METER INPUT SIGNAL
1. Connect CONSULT-II, and start engine.
2. Select “METER A/C AMP” on CONSULT-II.
3. Using “W TEMP METER” on “DATA MONITOR”, compare the value of “DATA MONITOR” with water temperature gauge
pointer of combination meter.
OK or NG
OK >> GO TO 2.
NG >> Replace combination meter.
2. CHECK UNIFIED METER AND A/C AMP. INPUT SIGNAL
1. Select “ENGINE” on CONSULT-II.
2. Using “COOLAN TEMP/S” on “DATA MONITOR”, print out the CONSULT-II screen.
3. Select “METER A/C AMP” on CONSULT-II.
4. Using “W TEMP METER” on “DATA MONITOR”, compare the value of “DATA MONITOR” with that of the “COOLAN TEMP/S”.
OK or NG
OK >> Perform ECM self-diagnosis. Refer to EC-118, "CON-
SULT-II Function (ENGINE)" (VQ35DE) or EC-781,
"CONSULT-II Function (ENGINE)" (VK45DE).
NG >> Replace unified meter and A/C amp. Refer to DI-37,
"Removal and Installation of Unified Meter and A/C
Amp." .
Fuel Level Sensor Signal InspectionNKS002ZS
Symptom:

Fuel gauge indication is malfunctioning.

Low-fuel warning lamp indication is irregular.
NOTE:
The following symptoms are not malfunctions.
Fuel gauge

Depending on vehicle posture or driving circumstance, the fuel level in the tank varies, and the pointer
may fluctuate.

If the vehicle is fueled with the ignition switch ON, the pointer will move slowly.
Low-fuel warning lamp

Depending on vehicle posture or driving circumstance, the fuel in the tank flows and the warning lamp ON
timing may change.
Water temperature gauge pointer Reference value of data monitor [ °C ( °F)]
Hot Approx. 130 (266)
Middle Approx. 70 - 105 (158 - 221) Cold Approx. 50 (122)
PKIA2091E
SKIA4368E

DI-22
COMBINATION METERS
Revision: 2006 July 2007 FX35/FX45
1. CHECK COMBINATION METER INPUT SIGNAL
1. Select “METER A/C AMP” on CONSULT-II.
2. Using “FUEL METER” on “DATA MONITOR”, compare the value of “DATA MONITOR” with fuel gauge pointer of combination
meter.
OK or NG
OK >> GO TO 2.
NG >> Replace combination meter.
2. CHECK FUEL LEVEL SENSOR (SUB) CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect unified meter and A/C amp. connector and fuel level sensor unit (sub) connector.
3. Check continuity between unified meter and A/C amp. harness connector (A) M56 terminal 28 and fuel level sensor unit (sub)
harness connector (B) B40 terminal 1.
4. Check continuity between unified meter and A/C amp. harness connector (A) M56 terminal 28 and ground.
OK or NG
OK >> GO TO 3.
NG >> Repair harness or connector.
3. CHECK FUEL LEVEL SENSOR (MAIN·SUB) CIRCUIT
1. Disconnect fuel level sensor unit and fuel pump (main) connector.
2. Check continuity between fuel level sensor unit (sub) harness connector (A) B40 terminal 2 and fuel level sensor unit and fuel
pump (main) harness connector (B) B39 terminal 2.
3. Check continuity between fuel level sensor unit (sub) harness connector (A) B40 terminal 2 and ground.
OK or NG
OK >> GO TO 4.
NG >> Repair harness or connector.
Fuel gauge pointer Reference value of data monitor [lit.]
Full Approx. 86
Three quarters Approx. 70 Half Approx. 48
A quarter Approx. 25 Empty Approx. 9
PKIA2088E
28 – 1 : Continuity should exist.
28 – Ground : Continuity should not exist.
SKIB8527E
2 – 2 : Continuity should exist.
2 – Ground : Continuity should not exist.
SKIB8697E

COMBINATION METERS DI-23
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4. CHECK FUEL LEVEL SENSOR (MAIN) CIRCUIT
1. Check continuity between fuel level sensor unit and fuel pump (main) harness connector (A) B39 terminal 5 and unified meter
and A/C amp. harness connector (B) M56 terminal 36.
2. Check continuity between fuel level sensor unit and fuel pump (main) harness connector (A) B39 terminal 5 and ground.
OK or NG
OK >> GO TO 5.
NG >> Repair harness or connector.
5. CHECK FUEL LEVEL SENSOR
Check components. Refer to DI-24, "
FUEL LEVEL SENSOR UNIT" .
OK or NG
OK >> Check fuel level sensor unit installation, and check whether the float arm interferes or binds with any of the internal components in the fuel tank. Repair or replace malfunctioning part, if neces-
sary.
NG >> Replace fuel level sensor unit.
Fuel Gauge Pointer Fluctuates, Indicator Wrong Value or VariesNKS002ZU
1. CHECK FUEL GAUGE FLUCTUATION
Test drive vehicle to see if gauge fluctuates only during driving or at the instant of stopping.
Does the indication value vary only during driving or at the instant of stopping?
YES >> The pointer fluctuation may be caused by fuel level change in the fuel tank. Condition is normal.
NO >> Ask the customer about the situation when the symptom occurs in detail, and perform the trouble diagnosis.
Fuel Gauge Does Not Move to FULL PositionNKS002ZV
1. QUESTION 1
Does it take a long time for the pointer to move to FULL position?
YES >> GO TO 2.
NO >> GO TO 3.
2. QUESTION 2
Was the vehicle fueled with the ignition switch ON?
YES >> Be sure to fuel the vehicle with the ignition switch OFF. Otherwise, it will take a long time to move to FULL position because of the characteristic of the fuel gauge.
NO >> GO TO 3.
3. QUESTION 3
Is the vehicle parked on an incline?
YES >> Check the fuel level indication with vehicle on a level surface.
NO >> GO TO 4. 5 – 36 : Continuity should exist.
5 – Ground : Continuity should not exist.
SKIB8528E

DI-24
COMBINATION METERS
Revision: 2006 July 2007 FX35/FX45
4. QUESTION 4
During driving, does the fuel gauge pointer move gradually toward EMPTY position?
YES >> Check the fuel level sensor unit. Refer to DI-24, "FUEL LEVEL SENSOR UNIT" .
NO >> The float arm may interfere or bind with any of the components in the fuel tank.
Odo/Trip Meter and Illumination Control Switch InspectionNKS002ZT
Symptom: Illumination control does not operate.
1. CHECK ODO/TRIP METER AND ILLUMINATION CONTROL SWITCH
1. Remove odo/trip meter and illumination control switch. Refer to DI-27, "
Removal and Installation of Odo/
Trip Meter and Illumination Control Switch" .
2. Check continuity odo/trip meter and illumination control switch. Refer to DI-24, "
ODO/TRIP METER AND
ILLUMINATION CONTROL SWITCH" .
OK or NG
OK >> Replace combination meter.
NG >> Replace odo/trip meter and illumination control switch.
Electrical Components InspectionNKS002ZW
ODO/TRIP METER AND ILLUMINATION CONTROL SWITCH
Check continuity between terminals 25, 26, 35 or 36 and 27.
FUEL LEVEL SENSOR UNIT
For removal, refer to FL-4, "FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY" .
Fuel Level Sensor Unit and Fuel Pump (Main)
Check the resistance between terminals 2 and 5.
*1 and *2: When float rod is in contact with stopper.

If the results of check are NG, check the fuel level sensor unit
and fuel pump (main) harness. Refer to DI-25, "
Fuel Level Sen-
sor Unit and Pump (Main) Harness" .
Terminal Condition Continuity
25
27 Illumination control switch (–) is pressed. Yes
Illumination control switch (–) is released. No
26 Illumination control switch (+) is pressed. Yes
Illumination control switch (+) is released. No
35 Trip transfer switch is pressed. Yes
Trip transfer switch is released. No
36 Trip reset switch is pressed. Yes
Trip reset switch is released. No
SKIB8529E
Terminal Float position [mm (in)] Resistance
value [ Ω]
25 *1 Full 236 (9.29) Approx. 3
*2 Empty 29 (1.14) Approx. 80
SKIB3550J

COMBINATION METERS DI-25
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Fuel Level Sensor Unit and Pump (Main) Harness
Check continuity at following terminals.

If the results of check are NG, replace fuel pump assembly. If the
results of check are OK, replace fuel level sensor unit.
Fuel Level Sensor Unit (Sub)
Check resistance between terminals 1 and 2.
*1 and *2: When float rod is in contact with stopper.
Removal and Installation of Combination MeterNKS003IC
Refer to IP-10, "INSTRUMENT PANEL ASSEMBLY" .
Disassembly and Assembly of Combination MeterNKS002ZY
Terminal Continuity
2 - Signal terminal (A) Ye s
5 - Ground terminal (B)
SKIB3551J
Terminal Float position [mm (in)] Resistance
value [ Ω]
12 *1 Full 6 (0.24) Approx. 3
*2 Empty 203 (7.99) Approx. 48
SKIB8530E
1. Rear cover 2. Screws 3. Plate
4. Unified meter control unit assembly 5. Front cover 6. Reinforcing metal
7. Switch and meter housing
SKIA5790E