service INFINITI FX35 2007 Workshop Manual

ON-VEHICLE SERVICE AT-263
D E
F
G H
I
J
K L
M A
B
AT
Revision: 2006 July 2007 FX35/FX45
5. Install rear extension assembly to transmission case. (With nee-
dle bearing.)
CAUTION:
Insert the tip of parking rod between the parking pole and
the parking actuator support when assembling the rear
extension assembly.
6. Tighten rear extension assembly mounting bolts to specified torque. Refer to AT- 2 5 9 , "
COMPONENTS" .
CAUTION:
Do not reuse self-sealing bolts.
7. Install rear engine mounting member. Refer to AT- 2 6 6 ,
"Removal and Installation (2WD Models)" .
8. Install oil pan to transmission case.
a. Install oil pan gasket to oil pan. CAUTION:

Do not reuse oil pan gasket.

Install it in the direction to align hole positions.

Completely remove all moisture, oil and old gasket, etc. from oil pan mounting surface.
b. Install oil pan (2) (with oil pan gasket) and clips (1) to transmis- sion case.

: Vehicle front

: Bolt (22)
CAUTION:

Install it so that drain plug (3) comes to the position as
shown in the figure.

Be careful not to pinch harnesses.

Completely remove all moisture, oil and old gasket, etc.
from oil pan mounting surface.
c. Tighten oil pan mounting bolts to the specified torque in numeri- cal order shown in the figure after temporarily tightening them.
Refer to AT- 2 5 9 , "
COMPONENTS" .
CAUTION:
Do not reuse oil pan mounting bolts.
9. Install drain plug to oil pan, and then tighten drain plug to the specified torque. Refer to AT- 2 5 9 , "
COMPONENTS" .
CAUTION:
Do not reuse drain plug gasket.
10. Install control rod. Refer to AT- 2 3 0 , "
Control Rod Removal and
Installation" .
11. Install rear propeller shaft. Refer to PR-9, "
Removal and Installation" .
12. Install exhaust front tube and center muffler. Refer to EX-3, "
Components" .
13. Install front cross bar. Refer to FSU-8, "
Removal and Installation" .
14. Pour ATF into A/T assembly. Refer to AT- 1 2 , "
Changing A/T Fluid" .
15. Connect the battery cable to the negative terminal.
SCIA3431E
SCIA6941E
SCIA8117E
SCIA4113E

DISASSEMBLY AT-307
D E
F
G H
I
J
K L
M A
B
AT
Revision: 2006 July 2007 FX35/FX45
58. Remove needle bearing from drum support edge surface.
59. Remove reverse brake piston from transmission case with com- pressed air. Refer to AT- 2 8 8 , "
Oil Channel" .
CAUTION:
Care should be taken not to abruptly blow air. It makes pis-
tons incline, as the result, it becomes hard to disassemble
the pistons.
60. Remove D-rings from reverse brake piston.
61. Use a pin punch [4 mm (0.16 in) dia. commercial service tool] to knock out retaining pin.
SCIA2796E
SCIA5047E
SCIA5340E
SCIA2328E

ASSEMBLY AT-335
D E
F
G H
I
J
K L
M A
B
AT
Revision: 2006 July 2007 FX35/FX45
ASSEMBLYPFP:00000
Assembly (1)NCS001IW
1. As shown in the figure, use a drift [commercial service tool: 22
mm (0.87 in) dia.] to drive manual shaft oil seals into the trans-
mission case until it is flush.
CAUTION:

Do not reuse manual shaft oil seals.

Apply ATF to manual shaft oil seals.
2. Install detent spring and spacer in transmission case, and then tighten detent spring and spacer mounting bolt to the specified
torque. Refer to AT- 2 7 4 , "
Components" .
3. Install manual shaft to transmission case.
4. Install parking rod to manual plate.
SCIA5259E
SCIA5248E
SCIA5716E
SCIA5220E

SERVICE DATA AND SPECIFICATIONS (SDS) AT-359
D E
F
G H
I
J
K L
M A
B
AT
Revision: 2006 July 2007 FX35/FX45
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
General SpecificationsNCS001IZ
*1: Refer to MA-12, "Fluids and Lubricants" .
Vehicle Speed at Which Gear Shifting OccursNCS001J0
2WD MODELS

At half throttle, the accelerator opening is 4/8 of the full opening.
AWD MODELS

At half throttle, the accelerator opening is 4/8 of the full opening.

At half throttle, the accelerator opening is 4/8 of the full opening.
Applied model
VQ35DE engine VK45DE engine
2WD AWD
Automatic transmission model RE5R05A
Transmission model code number 91X0E 91X1A 95X8C
Stall torque ratio 2.0 : 1 1.85 : 1
Transmission gear ratio 1st 3.540 3.827
2nd 2.264 2.368
3rd 1.471 1.520
4th 1.000 1.000
5th 0.834 0.834
Reverse 2.370 2.613
Recommended fluid Genuine NISSAN Matic J ATF*1
Fluid capacity 10.3 liter (10-7/8 US qt, 9-1/8 Imp qt)
CAUTION:

Use only Genuine NISSAN Matic J ATF. Do not mix with other ATF.

Using ATF other than Genuine NISSAN Matic J ATF will deteriorate in driveability and A/T durability, and may damage the
A/T, which is not covered by the warranty.
Engine model VQ35DE
Throttle position Vehicle speed km/h (MPH)
D
1 → D2D2 → D3D3 → D4D4 → D5D5 → D4D4 → D3D3 → D2D2 → D1
Full throttle 68 - 72
(42 - 45) 106 - 114
(66 - 71) 164 - 174
(102 - 108) 235 - 245
(146 - 152) 231 - 241
(144 - 150) 144 - 154
(89 - 96) 89 - 97
(55 - 60) 43 - 47
(27 - 29)
Half throttle 54 - 58
(34 - 36) 84 - 90
(52 - 56) 127 - 135
(79 - 84) 159 - 167
(99 - 104) 104 - 112
(65 - 70) 75 - 83
(47 - 52) 35 - 41
(22 - 25) 11 - 1 5
(7 - 9)
Engine model VQ35DE
Throttle position Vehicle speed km/h (MPH)
D
1 → D2D2 → D3D3 → D4D4 → D5D5 → D4D4 → D3D3 → D2D2 → D1
Full throttle 62 - 66
(39 - 41) 96 - 104
(60 - 65) 149 - 159
(93 - 99) 213 - 223
(132 - 139) 209 - 219
(130 - 136) 131 - 141
(81 - 88) 81 - 89
(50 - 55) 39 - 43
(24 - 27)
Half throttle 49 - 53
(30 - 33) 76 - 82
(47 - 51) 115 - 123
(71 - 76) 144 - 152
(89 - 94) 95 - 103
(59 - 64) 67 - 75
(42 - 47) 32 - 38
(20 - 24) 11 - 1 5
(7 - 9)
Engine model VK45DE
Throttle position Vehicle speed km/h (MPH)
D
1 → D2D2 → D3D3 → D4D4 → D5D5 → D4D4 → D3D3 → D2D2 → D1
Full throttle 59 - 63
(37 - 39) 93 - 101
(58 - 63) 147 - 157
(92 - 98) 219 - 229
(137 - 143) 215 - 225
(134 - 141) 130 - 140
(81 - 88) 79 - 87
(49 - 54) 35 - 39
(22 - 24)
Half throttle 48 - 52
(30 - 33) 78 - 84
(48 - 52) 122 - 130
(76 - 81) 154 - 162
(96 - 101) 122 - 130
(76 - 81) 68 - 76
(42 - 47) 40 - 46
(25 - 29) 9 - 13
(6 - 8)

AT-360
SERVICE DATA AND SPECIFICATIONS (SDS)
Revision: 2006 July 2007 FX35/FX45
Vehicle Speed at Which Lock-up Occurs/ReleasesNCS001J1
2WD MODELS

At closed throttle, the accelerator opening is less than 1/8 condition. (Closed throttle position signal: OFF)

At half throttle, the accelerator opening is 4/8 of the full opening.
AW D M OD E LS

At closed throttle, the accelerator opening is less than 1/8 condition. (Closed throttle position signal: OFF)

At half throttle, the accelerator opening is 4/8 of the full opening.

At closed throttle, the accelerator opening is less than 1/8 condition. (Closed throttle position signal: OFF)

At half throttle, the accelerator opening is 4/8 of the full opening.
Stall SpeedNCS001J2
Line PressureNCS001J3
A/T Fluid Temperature SensorNCS001J4
Engine model VQ35DE
Throttle position Vehicle speed km/h (MPH)
Lock-up ON Lock-up OFF
Closed throttle 65 - 73 (40 - 45) 62 - 70 (39 - 43)
Half throttle 196 - 204 (122 - 127) 153 - 161 (95 - 100)
Engine model VQ35DE
Throttle position Vehicle speed km/h (MPH)
Lock-up ON Lock-up OFF
Closed throttle 59 - 67 (37 - 42) 56 - 64 (35 - 40)
Half throttle 178 - 186 (111 - 116) 139 - 147 (86 - 91)
Engine model VK45DE
Throttle position Vehicle speed km/h (MPH)
Lock-up ON Lock-up OFF
Closed throttle 66 - 74 (41 - 46) 53 - 61 (33 - 38)
Half throttle 191 - 199 (119 - 124) 145 - 153 (90 - 95)
Engine model VQ35DE VK45DE
Stall speed 2,650 - 2,950 rpm 2,260 - 2,560 rpm
Engine speed Line pressure kPa (kg/cm2 , psi)
“R” position “D” and “M” positions
At idle speed 425 - 465 (4.3 - 4.7, 62 - 67) 379 - 428 (3.9 - 4.4, 55 - 62)
At stall speed 1,605 - 1,950 (16.4 - 19.9, 233 - 283) 1,310 - 1,500 (13.4 - 15.3, 190 - 218)
Name Condition CONSULT-II “DATA MONITOR” (Approx.) Resistance (Approx.)
A/T fluid temperature sensor 1 0
°C (32 °F) 3.3 V 15 k Ω
20 °C (68 °F) 2.7 V 6.5 k Ω
80 °C (176 °F) 0.9 V 0.9 k Ω
A/T fluid temperature sensor 2 0
°C (32 °F) 3.3 V 10 k Ω
20 °C (68 °F) 2.5 V 4 k Ω
80 °C (176 °F) 0.7 V 0.5 k Ω

SERVICE DATA AND SPECIFICATIONS (SDS) AT-361
D E
F
G H
I
J
K L
M A
B
AT
Revision: 2006 July 2007 FX35/FX45
Turbine Revolution SensorNCS001J5
Vehicle Speed Sensor A/T (Revolution Sensor)NCS001J6
Reverse BrakeNCS001J7
To ta l E n d P l a yNCS001J8
Name Condition Data (Approx.)
Turbine revolution sensor 1 When running at 50 km/h (31 MPH) in 4th speed with the closed throttle
position signal OFF. 1.3 kHz
Turbine revolution sensor 2 When moving at 20 km/h (12 MPH) in 1st speed with the closed throttle
position signal OFF.
Name Condition Data (Approx.)
Revolution sensor When moving at 20 km/h (12 MPH). 185 Hz
Model code number 91X0E, 91X1A 95X8C
Number of drive plates 6
Number of driven plates 6
Clearance mm (in) Standard 0.7 - 1.1 (0.028 - 0.043)
Total end play mm (in) 0.25 - 0.55 (0.0098 - 0.0217)

AT-362
SERVICE DATA AND SPECIFICATIONS (SDS)
Revision: 2006 July 2007 FX35/FX45

ATC-1
AUTOMATIC AIR CONDITIONER
J AIR CONDITIONER
CONTENTS
C
D E
F
G H
I
K L
M
SECTION
A
B
AT C
Revision: 2006 July 2007 FX35/FX45
AUTOMATIC AIR CONDITIONER
PRECAUTIONS .......................................................... 5
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ............................................................. ..... 5
Precautions Necessary for Steering Wheel Rotation
After Battery Disconnect ..................................... ..... 5
OPERATION PROCEDURE ............................ ..... 5
Precautions for Procedures without Cowl Top Cover ..... 6
Precautions for Working with HFC-134a (R-134a) ..... 6
CONTAMINATED REFRIGERANT .................. ..... 7
General Refrigerant Precautions ......................... ..... 7
Precautions for Refrigerant Connection .............. ..... 8
ABOUT ONE-TOUCH JOINT ........................... ..... 8
FEATURES OF NEW TYPE REFRIGERANT
CONNECTION ................................................. ... 10
O-RING AND REFRIGERANT CONNECTION .... 11
Precautions for Servicing Compressor ................ ... 13
Precautions for Service Equipment ..................... ... 13
RECOVERY/RECYCLING EQUIPMENT ......... ... 13
ELECTRICAL LEAK DETECTOR .................... ... 13
VACUUM PUMP .............................................. ... 14
MANIFOLD GAUGE SET ................................. ... 14
SERVICE HOSES ............................................ ... 14
SERVICE COUPLERS ..................................... ... 15
REFRIGERANT WEIGHT SCALE ................... ... 15
CHARGING CYLINDER ................................... ... 15
Precautions for Leak Detection Dye .................... ... 16
IDENTIFICATION ............................................. ... 16
IDENTIFICATION LABEL FOR VEHICLE ........ ... 16
PREPARATION ...................................................... ... 17
Special Service Tools .......................................... ... 17
HFC-134a (R-134a) Service Tools and Equipment ... 18
Commercial Service Tools ................................... ... 20
REFRIGERATION SYSTEM .................................. ... 21
Refrigerant Cycle ................................................ ... 21
REFRIGERANT FLOW .................................... ... 21
FREEZE PROTECTION .................................. ... 21
Refrigerant System Protection ............................ ... 21
REFRIGERANT PRESSURE SENSOR .......... ... 21
PRESSURE RELIEF VALVE ............................ ... 21 V-6 Variable Displacement Compressor ..............
... 22
GENERAL INFORMATION .............................. ... 22
DESCRIPTION ................................................. ... 23
Component Layout .............................................. ... 26
LUBRICANT ........................................................... ... 27
Maintenance of Lubricant Quantity in Compressor ... 27
LUBRICANT ..................................................... ... 27
LUBRICANT RETURN OPERATION ............... ... 27
LUBRICANT ADJUSTING PROCEDURE FOR
COMPONENTS REPLACEMENT EXCEPT
COMPRESSOR ............................................... ... 28
LUBRICANT ADJUSTING PROCEDURE FOR
COMPRESSOR REPLACEMENT .................... ... 29
AIR CONDITIONER CONTROL ............................ ... 30
Description of Air Conditioner LAN Control System ... 30
System Construction ........................................... ... 30
OPERATION ..................................................... ... 30
TRANSMISSION DATA AND TRANSMISSION
ORDER ............................................................ ... 31
AIR MIX DOOR CONTROL (AUTOMATIC TEM-
PERATURE CONTROL) .................................. ... 32
FAN SPEED CONTROL ................................... ... 32
INTAKE DOOR CONTROL .............................. ... 32
MODE DOOR CONTROL ................................ ... 32
MAGNET CLUTCH CONTROL ........................ ... 33
SELF-DIAGNOSIS SYSTEM ........................... ... 33
Description of Control System ............................. ... 34
Control Operation ................................................ ... 34
DISPLAY SCREEN ........................................... ... 35
AUTO SWITCH ................................................ ... 35
TEMPERATURE CONTROL SWITCH (POTEN-
TIO TEMPERATURE CONTROL) (DRIVER
SIDE) ................................................................ ... 35
TEMPERATURE CONTROL SWITCH (POTEN-
TIO TEMPERATURE CONTROL) (PASSEN-
GER SIDE) ....................................................... ... 35
INTAKE SWITCH .............................................. ... 35
DEFROSTER (DEF) SWITCH .......................... ... 35
REAR WINDOW DEFOGGER SWITCH .......... ... 35
OFF SWITCH ................................................... ... 35

ATC-3
C
D E
F
G H
I
K L
M A
B
AT C
Revision: 2006 July 2007 FX35/FX45
COMPONENT INSPECTION ...........................
. . 111
Intake Sensor Circuit ........................................... .. 112
COMPONENT DESCRIPTION ........................ .. 112
DIAGNOSIS PROCEDURE FOR INTAKE SEN-
SOR ................................................................. .. 112
COMPONENT INSPECTION ........................... .. 113
CONTROLLER ...................................................... ..114
Removal and Installation of A/C and AV Switch .. .. 114
REMOVAL ........................................................ .. 114
INSTALLATION ................................................ .. 114
AUTO AMP ............................................................ ..115
Removal and Installation of Unified Meter and A/C
Amp. .................................................................... .. 115
REMOVAL ........................................................ .. 115
INSTALLATION ................................................ .. 115
AMBIENT SENSOR ............................................... ..116
Removal and Installation ..................................... .. 116
REMOVAL ........................................................ .. 116
INSTALLATION ................................................ .. 116
IN-VEHICLE SENSOR ........................................... ..117
Removal and Installation ..................................... .. 117
REMOVAL ........................................................ .. 117
INSTALLATION ................................................ .. 117
SUNLOAD SENSOR ............................................. ..118
Removal and Installation ..................................... .. 118
REMOVAL ........................................................ .. 118
INSTALLATION ................................................ .. 118
INTAKE SENSOR .................................................. ..119
Removal and Installation ..................................... .. 119
REMOVAL ........................................................ .. 119
INSTALLATION ................................................ .. 119
BLOWER UNIT ...................................................... . 120
Removal and Installation ..................................... . 120
REMOVAL ........................................................ . 120
INSTALLATION ................................................ . 120
Disassembly and Assembly ................................ . 121
BLOWER MOTOR ................................................. . 122
Removal and Installation ..................................... . 122
REMOVAL ........................................................ . 122
INSTALLATION ................................................ . 122
INTAKE DOOR MOTOR ........................................ . 123
Removal and Installation ..................................... . 123
REMOVAL ........................................................ . 123
INSTALLATION ................................................ . 123
IN-CABIN MICROFILTER ...................................... . 124
Removal and Installation ..................................... . 124
FUNCTION ....................................................... . 124
REPLACEMENT TIMING ................................. . 124
REPLACEMENT PROCEDURES .................... . 124
HEATER & COOLING UNIT ASSEMBLY ............. . 125
Removal and Installation ..................................... . 125
REMOVAL ........................................................ . 125
INSTALLATION ................................................ . 126
Disassembly and Assembly ................................ . 128
MODE DOOR MOTOR .......................................... . 130
Removal and Installation ..................................... . 130
REMOVAL ........................................................ . 130
INSTALLATION ................................................ . 130 AIR MIX DOOR MOTOR ........................................
.131
Removal and Installation ..................................... .131
REMOVAL ........................................................ .131
INSTALLATION ................................................ .131
HEATER CORE ...................................................... .132
Removal and Installation ..................................... .132
REMOVAL ........................................................ .132
INSTALLATION ................................................ .132
DUCTS AND GRILLES .......................................... .133
Removal and Installation ..................................... .133
COMPONENT LAYOUT ................................... .133
REMOVAL ........................................................ .133
INSTALLATION ................................................ .136
REFRIGERANT LINES .......................................... .137
HFC-134a (R-134a) Service Procedure .............. .137
SETTING OF SERVICE TOOLS AND EQUIP-
MENT ............................................................... .137
Components ........................................................ .139
VQ35DE ........................................................... .139
VK45DE ............................................................ .140
Removal and Installation of Compressor ............. .140
REMOVAL ........................................................ .140
INSTALLATION ................................................ .142
Removal and Installation of Compressor Clutch . .142
REMOVAL ........................................................ .142
INSTALLATION ................................................ .144
Removal and Installation of Low-pressure Flexible
Hose .................................................................... .146
REMOVAL ........................................................ .146
INSTALLATION ................................................ .147
Removal and Installation of High-pressure Flexible
Hose .................................................................... .147
REMOVAL ........................................................ .147
INSTALLATION ................................................ .148
Removal and Installation of Low-pressure Pipe 1
(Engine Compartment) ........................................ .148
REMOVAL ........................................................ .148
INSTALLATION ................................................ .149
Removal and Installation of High-pressure Pipe 1
and 2 (Engine Compartment) .............................. .149
REMOVAL ........................................................ .149
INSTALLATION ................................................ .150
Removal and Installation of Low-pressure Pipe 2
and High-pressure Pipe 3 .................................... .150
REMOVAL ........................................................ .150
INSTALLATION ................................................ .151
Removal and Installation of Liquid Tank .............. .152
REMOVAL ........................................................ .152
INSTALLATION ................................................ .152
Removal and Installation of Condenser ............... .153
REMOVAL ........................................................ .153
INSTALLATION ................................................ .154
Removal and Installation of Refrigerant Pressure
Sensor ................................................................. .154
REMOVAL ........................................................ .154
INSTALLATION ................................................ .154
Removal and Installation of Evaporator ............... .154
REMOVAL ........................................................ .154
INSTALLATION ................................................ .155

ATC-4Revision: 2006 July 2007 FX35/FX45
Removal and Installation of Expansion Valve ......
.155
REMOVAL ........................................................ .155
INSTALLATION ................................................. .155
Checking for Refrigerant Leaks ........................... .156
Checking System for Leaks Using the Fluorescent
Leak Detector ...................................................... .156
Dye Injection ........................................................ .156
Electrical Leak Detector ....................................... .157
PRECAUTIONS FOR HANDLING LEAK DETECTOR ......................................................
.157
CHECKING PROCEDURE ............................... .158
SERVICE DATA AND SPECIFICATIONS (SDS) ... .160
Compressor ......................................................... .160
Lubricant .............................................................. .160
Refrigerant ........................................................... .160
Engine Idling Speed ............................................. .160
Belt Tension ......................................................... .160