B engine INFINITI M35 2007 Factory Service Manual

TROUBLE DIAGNOSIS
STC-31
[RAS]
C
D
E
F
H
I
J
K
L
MA
B
STC
Revision: 2007 April2007 M35/M45
Diagnosis Procedure with Self-Diagnosis Function (Without CONSULT-II)NGS000EL
DESCRIPTION
If a malfunction is detected in the system, the RAS warning lamp turns on and indicates the malfunction. At
that time, fail-safe activates, and then stops the function.
SELF-DIAGNOSIS PROCEDURE
1. Start engine.
2. Turn steering wheel left and right at 20° or more and 5 times or more within 10 seconds. And then depress
the service brake 5 times or more.
3. RAS warning lamp blinks (displays normal/malfunction).
SELF-DIAGNOSIS DISPLAY
RAS warning lamp blinks and displays the self-diagnostic results.

Only DTCs are displayed as the pattern shown in the figure, and
then repeat the display.

If all items are normal, RAS warning lamp blinks at 4 Hz cycle.
SELF-DIAGNOSIS DISPLAY ITEMS
HOW TO ERASE SELF-DIAGNOSIS
If there is the history data for when the fail-safe has activated in the past, erase the memory with CONSULT-II.
Refer to STC-29, "
How to Erase Self-Diagnostic Results" .
CAN CommunicationNGS000EM
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN-H line, CAN-L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only. Refer to LAN-50, "
CAN Sys-
tem Specification Chart" .
SGIA1243E
DTC (warning lamp blinks) Diagnosis item Inspection item
11 RAS control unitSTC-35, "
Inspection 1: RAS Control Unit Malfunction"
12 Motor power supplySTC-35, "Inspection 2: Motor Power Supply System"
13 Motor outputSTC-37, "Inspection 3: RAS Motor Output Malfunction"
21 Vehicle speed signalSTC-38, "Inspection 4: Vehicle Speed Signal"
22 Steering angle signalSTC-39, "Inspection 5: Steering Angle Signal Malfunction"
24 Rear wheel steering angle (main)STC-40, "Inspection 6: Rear Main Signal and Rear Sub Signal
Malfunction"
25 Rear wheel steering angle (sub)STC-40, "Inspection 6: Rear Main Signal and Rear Sub Signal
Malfunction"
26 VDCSTC-43, "Inspection 7: VDC Malfunction"
33 Engine speed signalSTC-44, "Inspection 8: Engine Speed Signal Malfunction"

STC-32
[RAS]
TROUBLE DIAGNOSIS
Revision: 2007 April2007 M35/M45
For Fast and Accurate Trouble DiagnosisNGS000EN
Check the following items with the vehicle stopped

Is air pressure and size of tires proper?

Is the specified part used for the steering wheel?

Is control unit a genuine part?

Are there any fluid leakage from steering gear assembly, power steering oil pump, and hydraulic pipes,
etc? Refer to PS-8, "
Checking Fluid Leakage" .

Is the fluid level proper? Refer to PS-8, "Checking Fluid Level" .

Is the wheel alignment is adjusted properly? Refer to FSU-6, "Wheel Alignment Inspection" (2WD), FSU-
24, "Wheel Alignment Inspection" (AWD).

Are there any damage or modification to suspension or body resulting in increased weight or altered
ground clearance?

Check each link installation condition of suspension and axle.

Is the battery voltage proper?

Check each connector connection condition.
Check the following items while driving the vehicle

Conditions when the error occurred (5W 1H).

Is the engine is normal?
Basic InspectionNGS000EO
BASIC INSPECTION 1: POWER SUPPLY CIRCUIT TERMINAL LOOSENESS AND BATTERY
Check battery terminals for looseness on both positive and negative ones and ground connection. Also make
sure that battery voltage does not drop.
BASIC INSPECTION 2: RAS WARNING LAMP INSPECTION
1. Make sure RAS warning lamp turns on when ignition switch is turned ON.

If it does not turn on, refer to STC-33, "Trouble Diagnosis Chart" .
2. Make sure that RAS warning lamp turns off when the engine is started after ignition switch is turned ON. If
it does not turn off, perform self-diagnosis. Refer to STC-28, "
SELF-DIAG RESULT MODE" .
3. Always erase DTC memory after completing self-diagnosis. Refer to STC-29, "
How to Erase Self-Diag-
nostic Results" .
BASIC INSPECTION 3: RAS CONTROL UNIT POWER SUPPLY CIRCUIT AND GROUND CIR-
CUIT INSPECTION
1. CHECK RAS CONTROL UNIT CONNECTOR
Turn ignition switch OFF, disconnect RAS control unit harness connector, and check terminal for deformation,
disconnection, looseness, etc.
OK or NG
OK >> GO TO 2.
NG >> Poor connection of connector terminal. Repair or replace the terminal.
2. CHECK RAS CONTROL UNIT GROUND CIRCUIT
1. Disconnect RAS control unit harness connector B476, and then
check continuity between RAS control unit harness connector
B476 and ground.
OK or NG
OK >> GO TO 3.
NG >> Ground circuit open or shorted. Repair or replace any
inoperative parts. Terminal 34 – Ground : Continuity should exit.
SGIA1244E

STC-34
[RAS]
TROUBLE DIAGNOSIS
Revision: 2007 April2007 M35/M45
DIAGNOSIS CHART BY SYMPTOM
24 Rear wheel steering angle (main)RR ST ANGLE SENSOR [MAIN SIGNAL] [C1915]
STC-40RR ST ANGLE SENSOR [ABNORMAL VOL] [C1914]
RR ST ANGLE SENSOR [OFFSET SIG1] [C1917]
RR ST ANGLE SENSOR [OFFSET SIG2] [C1918]
25 Rear wheel steering angle (sub)RR ST ANGLE SENSOR [SUB SIGNAL] [C1916]
RR ST ANGLE SENSOR [ABNORMAL VOL] [C1914]
RR ST ANGLE SENSOR [OFFSET SIG1] [C1917]
RR ST ANGLE SENSOR [OFFSET SIG2] [C1918]
26 VDC VDC [C1929]STC-43
33 Engine speed signal MOTOR OUTPUT [C1921]STC-44
— CAN COMM CIRCUIT [U1000]
STC-44
— CONTROL UNIT (CAN) [U1010]
Symptom Reference
It is not entering the self-diagnosis mode.STC-32, "
BASIC INSPECTION 3: RAS CONTROL UNIT POWER
SUPPLY CIRCUIT AND GROUND CIRCUIT INSPECTION"
STC-45, "Inspection 10: Stop Lamp Switch Harness"
STC-46, "Inspection 11: RAS Warning Lamp Harness"
RAS warning lamp does not turn on with ignition switch ON.STC-32, "
BASIC INSPECTION 3: RAS CONTROL UNIT POWER
SUPPLY CIRCUIT AND GROUND CIRCUIT INSPECTION"
STC-46, "Inspection 11: RAS Warning Lamp Harness"
RAS warning lamp turns on with ignition switch ON. It does not
turn off even if the engine is started.STC-32, "
Basic Inspection"

STC-28, "SELF-DIAG RESULT MODE"

STC-31, "Diagnosis Procedure with Self-Diagnosis Function
(Without CONSULT-II)"
RAS warning lamp may turn on after the engine is started.STC-28, "SELF-DIAG RESULT MODE"
The steering force does not change smoothly according to the
vehicle speed.STC-47, "Diagnosis Chart by Symptom 2"
Noise

STC-28, "SELF-DIAG RESULT MODE"

STC-31, "Diagnosis Procedure with Self-Diagnosis Function
(Without CONSULT-II)"
STC-14, "INSPECTION AFTER DISASSEMBLY"
Malfunction other than aboveSTC-47, "Diagnosis Chart by Symptom 1"

STC-38
[RAS]
TROUBLE DIAGNOSIS
Revision: 2007 April2007 M35/M45
3. CHECK RAS MOTOR HARNESS
1. Connect RAS motor harness connector B463.
2. Disconnect RAS control unit harness connector B476.
3. Check continuity RAS control unit harness connector B476.
OK or NG
OK >> RAS control unit malfunction. Replace RAS control unit.
NG >> Harness between RAS motor and RAS control unit open
or shorted. Repair or replace harness.
Inspection 4: Vehicle Speed SignalNGS000ET
1. CHECK SPEEDOMETER
Start the engine, and then check the combination meter (speedometer) operation.
Does it operate normally?
YES >> GO TO 2.
NO >> Combination meter. Refer to DI-5, "
COMBINATION METERS" .
2. CHECK RAS CONTROL UNIT CONNECTOR
1. Turn ignition switch OFF, disconnect RAS control unit harness connector, and check terminal for deforma-
tion, disconnection, looseness, etc.
2. Reconnect harness connector securely, and perform self-diagnosis.
With CONSULT-II
Without CONSULT-II
Is above displayed on self-diagnosis display?
YES >> RAS control unit malfunction. Replace RAS control unit.
NO >> Connector terminal connection is loose, damaged, open, or shorted. Repair or replace the termi-
nal. Terminal 38 – 39 : Continuity should exist.
SGIA1269E
Self-diagnosis results
VEHICLE SPEED SEN [NO SIGNAL] [C1919]
DTC (warning lamp blinks)
21

STC-42
[RAS]
TROUBLE DIAGNOSIS
Revision: 2007 April2007 M35/M45
4. CHECK REAR WHEEL STEERING ANGLE SENSOR OUTPUT SIGNAL
1. Connect rear wheel steering angle sensor harness connector B465.
2. Check voltage RAS control unit harness connector B476 when
starting the engine and turning the steering wheel from neutral
position clockwise/counterclockwise by 180°.
CAUTION:
There is approximately 1 V or more difference between main output and sub output at straight-ahead position, inspection
results are “NG”.
OK or NG
OK >> RAS control unit malfunction. Replace RAS control unit.
NG >> GO TO 5.
5. CHECK REAR WHEEL STEERING ANGLE SENSOR OUTPUT SIGNAL CIRCUIT
1. Turn ignition switch OFF, disconnect rear wheel steering angle sensor harness connector B465 and RAS
control unit harness connector B476.
2. Check continuity between each harness connector of rear wheel
steering angle sensor harness connector B465 (A) and RAS
control unit harness connector B476 (B).
OK or NG
OK >> Rear wheel steering angle sensor malfunction. Replace
rear wheel steering angle sensor.
NG >> Harness between rear wheel steering angle sensor and
RAS control unit open or shorted. Repair or replace harness.
SGIA1275E
Steering conditionRear wheel steering angle sensor
Rear main output
Terminal 4 (+) - 15 (-)Rear sub output
Terminal 7 (+) - 15 (-)
Straight-ahead (neutral position) Approx. 2.4 V Approx. 2.4 V
Turn wheel to the right by 180°Approx. 4.4 V Approx. 4.4 V
Turn wheel to the left by 180°Approx. 0.4 V Approx. 0.4 V
Rear wheel steering angle sensor RAS control unit Continuity
Terminal 2 Terminal 7 Yes
Terminal 4 Terminal 4 Yes
SGIA1651E

STC-44
[RAS]
TROUBLE DIAGNOSIS
Revision: 2007 April2007 M35/M45
Inspection 8: Engine Speed Signal MalfunctionNGS000EX
1. CHECK SPEEDOMETER
Start the engine, and then check the combination meter (tachometer) operation.
Does it operate normally?
YES >> GO TO 2.
NO >> Combination meter. Refer to DI-5, "
COMBINATION METERS" .
2. CHECK RAS CONTROL UNIT CONNECTOR
1. Turn ignition switch OFF, disconnect RAS control unit harness connector, and check terminal for deforma-
tion, disconnection, looseness, etc.
2. Reconnect harness connector securely, and perform self-diagnosis.
With CONSULT-II
Without CONSULT-II
Is above displayed on self-diagnosis display?
YES >> RAS control unit malfunction. Replace RAS control unit.
NO >> Connector terminal connection is loose, damaged, open, or shorted. Repair or replace the termi-
nal.
Inspection 9: CAN Communication System MalfunctionNGS000EY
1. CHECK RAS CONTROL UNIT CONNECTOR
1. Turn ignition switch OFF, disconnect RAS control unit harness connector and rear wheel steering angle
sensor harness connector, and check terminal for deformation, disconnection, looseness, etc.
2. Reconnect harness connector securely, and perform CONSULT-II self-diagnosis.
Is above displayed on self-diagnosis display?
YES >>
If “CAN COMM [U1000]” is displayed, print out self–diagnosis. And then, GO TO LAN-50, "CAN
System Specification Chart" .

Replace RAS control unit if “CONTROL UNIT [CAN] [U1010]” is displayed.
NO >> Connector terminal connection is loose, damaged, open, or shorted. Repair or replace the termi-
nal.
Self-diagnostic results
MOTOR OUTPUT [C1921]
DTC (warning lamp blinks)
33
Self-diagnostic results
CAN COMM CIRCUIT [U1000]
CONTROL UNIT (CAN) [U1010]

TROUBLE DIAGNOSIS
STC-47
[RAS]
C
D
E
F
H
I
J
K
L
MA
B
STC
Revision: 2007 April2007 M35/M45
Diagnosis Chart by Symptom 1NGS000F1
1. CHECK SELF-DIAGNOSTIC RESULTS
Perform RAS self-diagnosis.

With CONSULT-II: STC-28, "SELF-DIAG RESULT MODE"

Without CONSULT-II: STC-31, "Diagnosis Procedure with Self-Diagnosis Function (Without CONSULT-
II)"
Are malfunctioning items displayed in self-diagnosis results?
YES >> Repair or replace any malfunctioning items.
NO >> GO TO 2.
2. CHECK RAS STATIC/DYNAMIC CHARACTERISTICS
Check RAS static/dynamic characteristics. Refer to STC-49, "
Check RAS Static/Dynamic Characteristics" .
Is the malfunction corrected?
YES >> INSPECTION END
NO >> Perform the following check, and then check the symptom again.

Adjust neutral position of steering angle sensor. Refer to BRC-6, "Adjustment of Steering Angle
Sensor Neutral Position" .

Steering angle sensor mounting condition. Refer to BRC-60, "Removal and Installation" .
Diagnosis Chart by Symptom 2NGS000F2
The steering force does not change smoothly according to the vehicle speed (Heavy steering force with the
vehicle stopped/Light handle operation during high-speed driving)
1. CHECK (1): POWER STEERING SOLENOID VALVE SIGNAL
1. Start engine.
2. Change the vehicle speed from 0 to 100 km/h (0 to 62 MPH)
slowly, and then check voltage RAS control unit harness con-
nector B476.
OK or NG
OK >> GO TO 2.
NG >> GO TO 7.
2. CHECK (2): POWER STEERING SOLENOID VALVE SIGNAL
1. Activate fail-safe function by running engine speed at 1,500 rpm or higher for 10 seconds with the vehicle
stopped.
2. Change the engine speed to the idling speed, approx. 1,600
rpm, and approximately 3,000 rpm slowly, and then check volt-
age RAS control unit harness connector B476.
OK or NG
OK >> GO TO 3.
NG >> GO TO 7.Terminal 36 – 34 : The voltage has changed from
approximately 4.4 - 6.6 V to approxi-
mately 2.4 - 3.6 V.
SGIA1281E
Terminal 36 – 34 : The voltage is changed from
approximately 5.5 V to approximately
2.1 V step-by-step.
SGIA1281E

TF-1
TRANSFER
D DRIVELINE/AXLE
CONTENTS
C
E
F
G
H
I
J
K
L
M
SECTION TF
A
B
TF
Revision: 2007 April2007 M35/M45
TRANSFER
PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Precautions .............................................................. 3
Service Notice or Precautions .................................. 4
PREPARATION ........................................................... 5
Special Service Tools ............................................... 5
Commercial Service Tools ........................................ 7
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING ................................................ 8
NVH Troubleshooting Chart ..................................... 8
TRANSFER FLUID ..................................................... 9
Replacement ............................................................ 9
DRAINING ............................................................. 9
FILLING ................................................................. 9
Inspection ................................................................. 9
FLUID LEAKAGE AND FLUID LEVEL .................. 9
AWD SYSTEM .......................................................... 10
Power Transfer Diagram ........................................ 10
System Description ................................................ 10
DESCRIPTION .................................................... 10
ELECTRIC CONTROLLED COUPLING .............. 11
AWD CONTROL UNIT ......................................... 11
AWD WARNING LAMP ....................................... 12
System Diagram ..................................................... 12
COMPONENTS FUNCTION DESCRIPTION ..... 13
CAN Communication .............................................. 13
SYSTEM DESCRIPTION .................................... 13
TROUBLE DIAGNOSIS ............................................ 14
Fail-Safe Function .................................................. 14
How to Perform Trouble Diagnosis ........................ 14
BASIC CONCEPT ............................................... 14
Location of Electrical Parts ..................................... 15
Circuit Diagram ...................................................... 16
Wiring Diagram — AWD — .................................... 17
Trouble Diagnosis Chart for Symptoms ................. 20
AWD Control Unit Input/Output Signal Reference
Values .................................................................... 20AWD CONTROL UNIT INSPECTION TABLE ..... 20
CONSULT-II Function (ALL MODE AWD/4WD) ..... 21
FUNCTION .......................................................... 21
CONSULT-II SETTING PROCEDURE ................ 22
SELF-DIAG RESULT MODE ............................... 22
DATA MONITOR MODE ...................................... 24
ACTIVE TEST MODE ......................................... 25
AWD CONTROL UNIT PART NUMBER ............. 25
TROUBLE DIAGNOSIS FOR SYSTEM .................... 26
Power Supply Circuit for AWD Control Unit ............ 26
CONSULT-II REFERENCE VALUE IN DATA
MONITOR MODE ................................................ 26
DIAGNOSTIC PROCEDURE .............................. 26
AWD Control Unit ................................................... 27
DIAGNOSTIC PROCEDURE .............................. 27
ABS System ........................................................... 27
DIAGNOSTIC PROCEDURE .............................. 27
AWD Solenoid ........................................................ 28
CONSULT-II REFERENCE VALUE IN DATA
MONITOR MODE ................................................ 28
DIAGNOSTIC PROCEDURE .............................. 28
COMPONENT INSPECTION .............................. 30
AWD Actuator Relay ............................................... 31
CONSULT-II REFERENCE VALUE IN DATA
MONITOR MODE ................................................ 31
DIAGNOSTIC PROCEDURE .............................. 31
Engine Control Signal ............................................. 32
DIAGNOSTIC PROCEDURE .............................. 32
CAN Communication Line ...................................... 32
DIAGNOSTIC PROCEDURE .............................. 32
TROUBLE DIAGNOSIS FOR SYMPTOMS .............. 33
AWD Warning Lamp Does Not Turn ON When The
Ignition Switch Is Turned to ON .............................. 33
DIAGNOSTIC PROCEDURE .............................. 33
AWD Warning Lamp Does Not Turn OFF Several
Seconds after Engine Started ................................. 33
DIAGNOSTIC PROCEDURE .............................. 33
Heavy Tight-Corner Braking Symptom Occurs
When The Vehicle Is Driven and The Steering Wheel
Is Turned Fully to Either Side after The Engine Is

TRANSFER FLUID
TF-9
C
E
F
G
H
I
J
K
L
MA
B
TF
Revision: 2007 April2007 M35/M45
TRANSFER FLUIDPFP:31001
ReplacementNDS000D9
DRAINING
1. Run the vehicle to warm up the transfer unit sufficiently.
2. Stop the engine, and remove the drain plug to drain the transfer
fluid.
CAUTION:
When draining fluid, protect exhaust tube flange with cover.
3. Apply sealant to drain plug. Install drain plug on transfer and
tighten to the specified torque. Refer to TF-45, "
COMPO-
NENTS" .

Use Genuine Silicone RTV or equivalent. Refer to GI-47,
"Recommended Chemical Products and Sealants" .
CAUTION:
Remove old sealant adhering to mounting surfaces. Also
remove any moisture, oil, or foreign material adhering to application and mounting surfaces.
FILLING
1. Remove filler plug and add transfer fluid until fluid level reaches
the specified limit near filler plug mounting hole.
CAUTION:
Carefully fill the fluid. (Fill up for approx. 3 minutes.)
2. Leave the vehicle for 3 minutes, and check the fluid level again.
3. Set a new gasket onto filler plug and install it on transfer and
tighten to the specified torque. Refer to TF-45, "
COMPO-
NENTS" .
CAUTION:
Do not reuse gasket.
InspectionNDS000DA
FLUID LEAKAGE AND FLUID LEVEL
1. Check if fluid is leaking from transfer or around it.
2. Check fluid level from filler plug mounting hole as shown in the
figure.
CAUTION:
Never start engine while checking fluid level.
3. Before installing filler plug, set a new gasket. Install filler plug on
transfer and tighten to the specified torque. Refer to TF-45,
"COMPONENTS" .
CAUTION:
Do not reuse gasket.
SDIA2087E
Fluid capacity
: Approx. 1.25 (2-5/8 US pt, 2-1/4 lmp pt)
SDIA2028E
SDIA2028E

TF-10
AWD SYSTEM
Revision: 2007 April2007 M35/M45
AWD SYSTEMPFP:41650
Power Transfer DiagramNDS000DB
System DescriptionNDS000DC
DESCRIPTION

Electronic control allows optimal distribution of torque to front/rear wheels to match road conditions.

Makes possible stable driving, with no wheel spin, on snowy roads or other slippery surfaces.

On roads which do not require AWD, it contributes to improved fuel economy by driving in conditions close
to rear-wheel drive.

Sensor inputs determine the vehicle's turning condition, and in response tight cornering/braking are con-
trolled by distributing optimum torque to front wheels.
NOTE:

When driving, if there is a large difference between front and rear wheel speed which continues for a long
time, fluid temperature of drive system parts becomes too high and AWD warning lamp flashes rapidly.
(When AWD warning lamp flashes, vehicle changes to rear-wheel drive conditions.) Also, optional distri-
bution of torque sometimes becomes rigid before lamp flashes rapidly, but it is not malfunction.

If AWD warning lamp is flashing rapidly, stop vehicle and allow it to idle for some time. Flashing will stop
and AWD system will be restored.

When driving, AWD warning lamp may flash slowly if there is a significant difference in diameter of the
tires. At this time, vehicle performance is not fully available and cautious driving is required. (Continues
until engine is turned OFF.)

If the warning lamp flashes slowly during driving but remains OFF after engine is restarted, the system is
normal. If it again flashes slowly after driving for some time, vehicle must be inspected.

When the difference of revolution speed between the front and rear wheel the shift occasionally changes
to direct 4-wheel driving conditions automatically. This is not malfunction.
SDIA1611E