starting INFINITI M35 2007 Factory Workshop Manual

BODY REPAIR
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Revision: 2007 April2007 M35/M45
Rear fender hemming process
1. A wheel arch is to be installed and hemmed over left and right outer wheel house.
2. In order to hem the wheel arch, it is necessary to repair any damaged or defaced parts around outer
wheel house.
CAUTION:
Ensure that the area that is to be glued around outer wheelhouse is undamaged or defaced.
Procedure of the hemming process

Peel off old bonding material on the surface of outer wheelhouse
and clean thoroughly.

Peel off a primer coat in the specified area where new adhesive
is to be applied on rear fender (the replacing part).

Apply new adhesive to both specified areas of outer wheelhouse
and rear fender.

Attach rear fender to the body of the car, and weld the required
part except the hemming part.

Bend the welded part starting from the center of the wheel arch
gradually with a hammer and a dolly. (Also hem the end of the
flange.)

Hemming with a hammer is conducted to an approximate angle
of 80 degrees.

Starting from the center, hem the wheel arch gradually, using
slight back and forth motion with a hemming tool.

Seal up the area around the hemmed end of the flange.<Adhesive> 3M automix panel bond 8115,
or any equivalents
SIIA2244E
SIIA2245E
SIIA2246E
SIIA2247E

BRC-4
[VDC/TCS/ABS]
PRECAUTIONS
Revision: 2007 April2007 M35/M45
Precautions for Brake ControlNFS000Q1

Just after starting vehicle after ignition switch ON, brake pedal may vibrate or motor operating noise may
be heard from engine compartment. This is normal condition.

When an error is indicated by ABS or another warning lamp, collect all necessary information from cus-
tomer (what symptoms are present under what conditions) and check for simple causes before starting
diagnostic servicing. Besides electrical system inspection, check brake booster operation, brake fluid
level, and oil leaks.

If tire size and type are used in an improper combination, or brake pads are not Genuine NISSAN parts,
stopping distance or steering stability may deteriorate.

ABS might be out of order or malfunctions by putting a radio (wiring inclusive), an antenna and a lead-in
wire near the control unit.

If aftermarket parts (car stereo, CD player, etc.) have been installed, check for incidents such as harness
pinches, open circuits, and improper wiring.

VDC system may not operate normally or a VDC OFF indicator lamp or SLIP indicator lamp may light.
–When replacing the following parts with parts other than genuine parts or making modifications: Suspen-
sion-related parts (shock absorber, spring, bushing, etc.), tires, wheels (other than specified sizes), brake-
related parts (pad, rotor, caliper, etc.), engine-related parts (muffler, ECM, etc.) and body reinforcement-
related parts (roll bar, tower bar, etc.).
–When driving with worn or deteriorated suspension, tires and brake-related parts.

BRC-6
[VDC/TCS/ABS]
ON-VEHICLE SERVICE
Revision: 2007 April2007 M35/M45
ON-VEHICLE SERVICEPFP:00000
Adjustment of Steering Angle Sensor Neutral PositionNFS000Q4
In case of doing work that applies to the list below, make sure to adjust neutral position of steering angle sen-
sor before running vehicle.
×: Required
–: Not required
CAUTION:
To adjust neutral position of steering angle sensor, make sure to use CONSULT-II.
(Adjustment cannot be done without CONSULT-II.)
1. Stop vehicle with front wheels in straight-ahead position.
2. Perform “CONSULT-II Starting Procedure”. Refer to GI-38, "
CONSULT-II Start Procedure" .
3. Turn ignition switch ON and touch the CONSULT-II screen in the order of “ABS”, “WORK SUPPORT” and
“ST ANG SEN ADJUSTMENT”.
4. Touch “START”.
CAUTION:
Do not touch steering wheel while adjusting steering angle
sensor.
5. After approximately 10 seconds, touch “END”. (After approxi-
mately 60 seconds, it ends automatically.)
6. Turn ignition switch OFF, then turn it ON again.
CAUTION:
Be sure to perform above operation.
7. Run vehicle with front wheels in straight-ahead position, then
stop.
8. Select “DATA MONITOR”, “ECU INPUT SIGNALS”, and “STR ANGLE SIG” on CONSULT-II screen. Then
make sure “STR ANGLE SIG” is within 0±2.5°. If value is more than specification, repeat steps 1 to 7.
9. Erase memory of ABS actuator and electric unit (control unit) and ECM. ABS actuator and electric unit
(control unit): Refer to BRC-24, "
ERASE MEMORY" . ECM: Refer to EC-90, "TROUBLE DIAGNOSIS"
(VQ35DE), EC-792, "TROUBLE DIAGNOSIS" (VK45DE).
10. Turn ignition switch OFF.
Situation Adjustment of Steering Angle Sensor Neutral Position
Removing/Installing ABS actuator and electric unit (control unit)−
Replacing ABS actuator and electric unit (control unit)×
Removing/Installing steering angle sensor×
Removing/Installing steering components×
Removing/Installing suspension components×
Change tires to new ones–
Tire rotation–
Adjusting wheel alignment×
SFIA0793E

BRC-8
[VDC/TCS/ABS]
SYSTEM DESCRIPTION
Revision: 2007 April2007 M35/M45
TCS

Traction Control System is a function that electronically controls engine torque, brake fluid pressure and
A/T gear position to ensure the optimum slippage ratio at drive wheels by computing wheel speed signals
from 4 wheel sensors. When ABS actuator and electric unit (control unit) detects a spin at drive wheels
(rear wheels), it compares wheel speed signals from all 4 wheels. At this time, LH and RH rear brake fluid
pressure are controlled, while fuel being cut to engine and throttle valve being closed to reduce engine
torque by the control unit. Further more, throttle position is continuously controlled to ensure the optimum
engine torque at all times.

During TCS operation, it informs driver of system operation by flashing SLIP indicator lamp.

Electrical system diagnosis by CONSULT-II is available.
VDC

Vehicle Dynamics Control system detects driver's steering operation amount and brake pedal travel from
steering angle sensor and pressure sensor. Using information from yaw rate/side G sensor and wheel
sensor, VDC judges driving condition (conditions of under steer and over steer) to improve vehicle driving
stability by controlling brake application to 4 wheels and engine output.

During VDC operation, it informs driver of system operation by flashing SLIP indicator lamp.

Electrical system diagnosis by CONSULT-II is available.
ECD
Receives deceleration degree commandment value signal from ICC sensor integrated unit, and controls brake
fluid pressure with the motor [built-in ABS actuator and electric unit (control unit)].
Operation That Is Not "System Error" NFS000Q7
ABS

When starting engine or just after starting vehicle, brake pedal may vibrate or the motor operating sound
may be heard from engine room. This is a normal states of the operation check.

During ABS operation, brake pedal lightly vibrates and a mechanical sound may be heard. This is normal.

Stopping distance may be longer than that of vehicles without ABS when vehicle drives on rough, gravel,
or snow-covered (fresh, deep snow) roads.
TCS

Depending on road circumstances, driver may have a sluggish feel. This is normal, because optimum
traction has highest priority under TCS operation.

When vehicle is passing through a road where surface friction varies, downshifting or depressing acceler-
ator pedal fully may activate TCS temporarily.
VDC

During VDC operation, body and brake pedal lightly vibrate and mechanical sounds may be heard. This is
normal.

If vehicle is rotated on turn table, or rolled and rocked on ship, ABS warning lamp, VDC OFF indicator
lamp, and SLIP indicator lamp may turn on. In this case, start engine on normal road again. If ABS warn-
ing lamp, VDC OFF indicator lamp, and SLIP indicator lamp turn off after restart, it is normal.

When starting TCS or VDC under rapid acceleration or hard turn, operating sound by brake pedal is gen-
erated. However, this is not malfunction. This is because TCS and VDC are functioning normally.

VDC may not operate normally or ABS warning lamp, VDC OFF indicator lamp and SLIP indicator lamp
may turn on when driving special roads with extremely steep slant (banks on circuit road and so on.) How-
ever, it is not malfunction when returning to a normal state after restarting the engine. In that case, be sure
to erase the memory of self-diagnosis. Refer to BRC-24, "
ERASE MEMORY" .

Yaw rate /side G sensor malfunction may occur under hard turn like spin turn, rapid acceleration turn, drift
run, etc., when VDC function is OFF (VDC OFF switch is turned on). It is not malfunction if it is possible to
return to a normal position after restarting engine. Then erase the memory of self-diagnosis. Refer to
BRC-24, "
ERASE MEMORY" .

VDC OFF indicator lamp and SLIP indicator lamp may simultaneously turn on when low tire pressure
warning lamp turns on. This is not a VDC system error but results from characteristic change of tires.

BRC-10
[VDC/TCS/ABS]
TROUBLE DIAGNOSIS
Revision: 2007 April2007 M35/M45
TROUBLE DIAGNOSISPFP:00004
Fail-Safe FunctionNFS000Q8
ABS, EBD SYSTEM
In the event there is a malfunction with the electrical system, the ABS warning lamp, VDC OFF indicator lamp,
and SLIP indicator lamp will turn on when it is the ABS that is malfunctioning, and the brake warning lamp,
ABS warning lamp, VDC OFF indicator lamp, and SLIP indicator lamp will turn on when it is the EBD that is
malfunctioning. At the same time, the VDC/TCS/ABS will be put in one of the following states by the fail-safe
function.

When the ABS malfunctions, only the EBD operates. The condition is the same as that of models without
VDC/TCS/ABS.
NOTE:
ABS self-diagnosis sound may be heard. This is normal condition because a self-diagnosis for “Ignition
switch ON” and “The first starting” are being performed.

When the EBD malfunctions, the EBD and ABS will not operate. The condition is the same as that of mod-
els without VDC/TCS/ABS and EBD.
VDC/TCS
In case of VDC/TCS system malfunction, the VDC OFF indicator lamp and SLIP indicator lamp or only VDC
OFF indicator lamp are turned on, and the condition of the vehicle is the same as the condition of vehicles
without VDC/TCS equipment. In case of electrical malfunction with the VDC/TCS system, the ABS control
continues to operate normally even though VDC/TCS does not operate.
CAUTION:
If the Fail-Safe function is activated, then perform self-diagnosis for VDC/TCS/ABS control system.
How to Perform Trouble DiagnosesNFS000QB
BASIC CONCEPT

The most important point to perform trouble diagnosis is to understand systems (control and mechanism)
in vehicle thoroughly.

It is also important to clarify customer complaints before inspec-
tion.
First of all, reproduce symptom, and understand it fully.
Ask customer about his/her complaints carefully. In some cases,
they will be necessary to check symptom by driving vehicle with
customer.
CAUTION:
Customers are not professionals. Do not assume “maybe
customer means...” or “maybe customer mentioned this
symptom”.

It is essential to check symptoms right from beginning in order to
repair a malfunction completely.
For an intermittent malfunction, it is important to reproduce
symptom based on interview with customer and past examples.
Do not perform inspection on ad hoc basis. Most intermittent
malfunctions are caused by poor contacts. In this case, it will be
effective to shake suspected harness or connector by hand.
When repairs are performed without any symptom check, no
one can judge if malfunction has actually been eliminated.

After diagnostic, make sure to perform “ERASE MEMORY”.
Refer to BRC-24, "
ERASE MEMORY" .

Always read “GI General Information” to confirm general precau-
tions. Refer to GI-4, "
General Precautions" .
SEF234G
SEF233G

BRC-24
[VDC/TCS/ABS]
TROUBLE DIAGNOSIS
Revision: 2007 April2007 M35/M45
Self-DiagnosisNFS000QG
OPERATION PROCEDURE
1. Turn ignition switch OFF.
2. Perform “CONSULT-II Starting Procedure”. Refer to GI-38, "
CONSULT-II Start Procedure" .
3. Turn ignition switch ON.
4. Start engine and drive vehicle at 30 km/h (19 MPH) or more for approximately 1 minute.
5. After stopping vehicle, with the engine running, touch “ABS”, “SELF-DIAG RESULTS” in order on the
CONSULT-II screen.
CAUTION:
If “START (NISSAN BASED VHCL)” is touched immediately after starting engine or turning on the
ignition switch, “ABS” might not be displayed in the “SELECT SYSTEM” screen. In this case,
repeat the operation from step 1.
6. The self-diagnostic results are displayed. (Touch “PRINT” to print out self-diagnostic results, if necessary.)

Check ABS warning lamp, VDC OFF indicator lamp and SLIP indicator lamp if “NO FAILURE” is dis-
played. Refer to BRC-50, "
Warning Lamp and Indicator Lamp Circuit" .
7. Perform the appropriate inspection from display item list, and repair or replace the malfunctioning compo-
nent.Refer to BRC-25, "
DISPLAY ITEM LIST" .
8. Start engine and drive vehicle at 30 km/h (19 MPH) or more for approximately 1 minute.
CAUTION:
When the wheel sensor malfunctions, after inspecting the wheel sensor system, the ABS warning
lamp, VDC OFF indicator lamp, SLIP indicator lamp and brake warning lamp will not turn off even
when the system is normal unless the vehicle is driving at approximately 30 km/h (19 MPH) or
more for approximately 1 minute.
ERASE MEMORY
1. Turn ignition switch OFF.
2. Start engine and touch “ABS”, “SELF-DIAG RESULTS”, “ERASE MEMORY” in order on the CONSULT-II
screen to erase the diagnostic memory.
If “ABS” is not indicated, go to GI-39, "
CONSULT-II Data Link Connector (DLC) Circuit" .
CAUTION:
If the diagnostic memory is not erased, re-perform the operation from step 4.
3. Perform self-diagnosis again, and make sure that diagnostic memory is erased.
4. Drive vehicle at 30 km/h (19 MPH) or more for approximately 1 minute as the final inspection, and make
sure that the ABS warning lamp, VDC OFF indicator lamp, SLIP indicator lamp and brake warning lamp
turn off.
NOTE:

Brake warning lamp will turn on in case of parking brake operation (when switch is ON) or of brake fluid
level switch operation (when brake fluid is insufficient).

VDC OFF switch should not stay "ON" position.

BRC-28
[VDC/TCS/ABS]
TROUBLE DIAGNOSIS
Revision: 2007 April2007 M35/M45
Data MonitorNFS000QH
OPERATION PROCEDURE
1. After ignition switch OFF, perform “CONSULT-II Starting Procedure”. Refer to GI-38, "CONSULT-II Start
Procedure" .
2. Touch “ABS”, “DATA MONITOR” in order on CONSULT-II screen.
CAUTION:
When “START (NISSAN BASED VHCL)” is touched immediately after starting engine or turning on
the ignition switch, “ABS” might not be displayed in the “SYSTEM SELECTION” screen. In this
case, repeat the operation from step 1.
3. At the monitor item selection screen, touch one of the items “ECU INPUT SIGNALS”, “MAIN SIGNALS” or
“SELECTION FROM MENU”.
4. Touch “START” to proceed to the data monitor screen.
DISPLAY ITEM LIST
Item
(Unit)Data monitor item selection
Display content
ECU INPUT
SIGNALSMAIN SIGNALSSELECTION
FROM MENU
FR LH SENSOR
[km/h (MPH)]×××
Wheel speed FR RH SENSOR
[km/h (MPH)]×××
RR LH SENSOR
[km/h (MPH)]×××
RR RH SENSOR
[km/h (MPH)]×××
STOP LAMP SW
(ON/OFF)×××Brake pedal operation
BATTERY VOLT
(V)×××Battery voltage supplied to the ABS actuator and elec-
tric unit (control unit)
GEAR×××Gear position determined by TCM
SLCT LVR POSI×××A/T select lever position
OFF SW
(ON/OFF)×××VDC OFF switch
ACCEL POS SIG
(%)×—×Throttle actuator opening/closing is displayed
(Linked with accelerator pedal)
SIDE G-SENSOR
(m/s
2 )×—×Transverse G detected by side G sensor
STR ANGLE SIG
(°)×—×Steering angle detected by steering angle sensor
PRESS SENSOR
(bar)×—×Brake fluid pressure detected by pressure sensor
ENGINE RPM
(rpm)×—×With engine running
YAW RATE SEN
(d/s)×××Yaw rate detected by yaw rate/side G sensor
FLUID LEV SW
(ON/OFF)×—×Brake fluid level switch
PARK BRAKE SW
(ON/OFF)×—×Parking brake switch
4WD MODE MON
(Note)×××AW D a ctiv ate d

BRC-30
[VDC/TCS/ABS]
TROUBLE DIAGNOSIS
Revision: 2007 April2007 M35/M45
×:Applicable
–:Not applicable
Note: Only AWD models
Active TestNFS000QI
CAUTION:

Do not perform active test while driving vehicle.

Make sure to completely bleed air from brake system.

The active test cannot be performed with the ABS warning lamp, VDC indicator lamp, SLIP indica-
tor lamp and brake warning lamp are on.

ABS warning lamp, VDC OFF indicator lamp, SLIP indicator lamp and brake warning lamp are on
during active test.

Erase memory of ICC system after implementing active test. Refer to ACS-34, "Self-Diagnostic
Function" .
OPERATION PROCEDURE
1. Perform “CONSULT-II Starting Procedure”. Refer to GI-38, "CONSULT-II Start Procedure" .
2. Touch “SELECT TEST ITEM” is displayed.
3. Touch necessary test item.
4. While “MAIN SIGNALS” indication is inverted, touch “START”.
5. “ACTIVE TEST” screen will be displayed so perform the following test.
NOTE:

When active test is performed while depressing the pedal, the pedal depression amount will change.
This is normal. (Only solenoid valve and ABS motor)

“TEST IS STOPPED” is displayed 10 seconds after operation start.

After “TEST IS STOPPED” is displayed, to perform test again, touch “BACK” and repeat step 3.
USV[FR-RL]
(ON/OFF)——×
VDC switch-over valve USV[FL-RR]
(ON/OFF)——×
HSV[FR-RL]
(ON/OFF)——×
HSV[FL-RR]
(ON/OFF)——×
V/R OUTPUT
(ON/OFF)——×Solenoid valve relay activated
M/R OUTPUT
(ON/OFF)——×Actuator motor and motor relay activated Item
(Unit)Data monitor item selection
Display content
ECU INPUT
SIGNALSMAIN SIGNALSSELECTION
FROM MENU
SFIA0591E

TROUBLE DIAGNOSIS
BRC-33
[VDC/TCS/ABS]
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BRC
Revision: 2007 April2007 M35/M45
Basic InspectionNFS000QK
BASIC INSPECTION 1: BRAKE FLUID LEVEL, LEAK INSPECTION AND BRAKE PAD
1. Check fluid level in brake reservoir tank. If fluid level is low, refill brake fluid. Refer to BR-9, "CHECKING
BRAKE FLUID LEVEL" .
2. Check for leakage in brake tubes or hoses and around ABS actuator and electric unit (control unit). If
there is leaking or seeping fluid, check the following items.

If the brake tube connections at ABS actuator and electric unit (control unit) are loose, tighten flare nuts
to the specified torque. Then inspect again and confirm that there is no leakage.

If flare nuts or screws of ABS actuator and electric unit (control unit) are damaged and loose, replace
damaged parts. Then inspect again and confirm that there is no leakage.

If there is leakage at any location other than ABS actuator and electric unit (control unit) connections,
wipe away leakage with clean cloth. Then inspect again and confirm that there is no leakage.

If there is leakage from ABS actuator and electric unit (control unit), wipe away leakage with clean cloth.
Then inspect again. If there is still leakage, replace ABS actuator and electric unit (control unit).
CAUTION:
ABS actuator and electric unit (control unit) cannot be disassembled.
3. Check brake disc rotor and pads.

Front disc rotor: Refer to BR-27, "DISC ROTOR INSPECTION" .

Front brake pad: Refer to BR-22, "PAD WEAR INSPECTION" .

Rear disc rotor: Refer to BR-33, "DISC ROTOR INSPECTION" .

Rear brake pad: Refer to BR-28, "PAD WEAR INSPECTION" .
BASIC INSPECTION 2: LOOSENESS OF POWER SYSTEM TERMINALS AND BATTERY
Check battery for looseness on battery positive/negative terminals and ground connection. Also make sure
battery voltage does not drop and alternator is normal.
BASIC INSPECTION 3: ABS WARNING LAMP, BRAKE WARNING LAMP, VDC OFF INDICATOR
LAMP AND SLIP INDICATOR LAMP
ON and OFF Timing for Warning Lamp and Indicator Lamp
×: ON –: OFF
Note1: Brake warning lamp will turn on in case of parking brake operation (when switch is ON) or of brake fluid level switch operation
(when brake fluid is insufficient).
Note2: After starting engine, brake warning lamp is turned off.
Check the following items when unsuitable for an above condition.

ABS warning lamp: BRC-48, "CAN Communication Circuit" .

Brake warning lamp: BRC-48, "CAN Communication Circuit" , BRC-46, "Brake Fluid Level Switch Circuit"
, BRC-50, "Parking Brake Switch Circuit" .

VDC OFF indicator lamp: BRC-48, "CAN Communication Circuit" , BRC-49, "VDC OFF Switch Circuit" .

SLIP indicator lamp: BRC-48, "CAN Communication Circuit" .
If malfunction is not found, refer to BRC-50, "
Warning Lamp and Indicator Lamp Circuit" .
Condition ABS warning lampVDC OFF
indicator lampSLIP indicator lampBrake warning lamp
(Note1)
Ignition switch OFF – – – –
For 1 second after turning ON ignition
switch××××
(Note 2)
1 second later after turning ON ignition
switch–––×
(Note 2)
VDC OFF switch turned ON.
(VDC function is OFF.)–×––
VDC/TCS function is malfunctioning. –××–
ABS function is malfunctioning.×××–
EBD function is malfunctioning.××××

BRC-44
[VDC/TCS/ABS]
TROUBLE DIAGNOSIS FOR SYSTEM
Revision: 2007 April2007 M35/M45
Yaw Rate/Side G Sensor CircuitNFS000QV
CAUTION:

Sudden turns (such as spin turns, acceleration turns), drifting, etc., when VDC function is off (VDC
OFF switch “ON”) may cause yaw rate/side G sensor system to indicate a malfunction. However,
this is not a malfunction, if normal operation can be resumed after restarting engine. Then erase
memory of self-diagnosis.

If vehicle is on turn-table at entrance to parking garage, or on other moving surface, VDC OFF
indicator lamp may illuminate and CONSULT-II self-diagnosis may indicate yaw rate sensor sys-
tem malfunction. However, in this case there is no malfunction in yaw rate sensor system. Take
vehicle off of turn-table or other moving surface, and start engine. Results will return to normal.
And after doing spin turns or acceleration turns with VDC function is being off (VDC OFF switch
“ON”), too, the results will return to a normal condition by re-starting vehicle.
INSPECTION PROCEDURE
1. CHECK SELF-DIAGNOSIS RESULTS
Check self-diagnosis results.
Is above displayed on the self-diagnosis display?
YES >> GO TO 2.
NO >> INSPECTION END
2. CHECK CONNECTOR
1. Turn ignition switch OFF and disconnect yaw rate/side G sensor connector M145 and ABS actuator and
electric unit (control unit) connector E30, check terminal for deformation, disconnection, looseness, and
so on. If any malfunction is found, repair or replace terminal.
2. Reconnect connector and perform self-diagnosis.
OK or NG
OK >> INSPECTION END
NG >> GO TO 3.
3. CHECK YAW RATE/SIDE G SENSOR POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF and disconnect yaw rate/side G sensor connector M145.
2. Turn ignition switch ON or OFF and check voltage between yaw
rate/side G sensor harness connector M145 terminal 3 and
ground.
OK or NG
OK >> GO TO 4.
NG >>

Repair or replace malfunctioning components.

Perform the self-diagnosis, and make sure that the result shows “NO DTC IS DETECTED”.
Self-diagnosis results
YAW RATE SENSOR
SIDE G-SEN CIRCUIT
Yaw rate/side G sensor Ground Condition Voltage
3—Ignition switch ONBattery voltage
(Approx. 12 V)
Ignition switch OFF Approx. 0 V
SFIA3044E