height INFINITI M35 2007 Factory Repair Manual

SERVICE DATA AND SPECIFICATIONS (SDS)
FSU-37
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Revision: 2007 April2007 M35/M45
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Wheel Alignment (Unladen*)NES000IZ
*: Fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and mats are in designated positions.
Ball JointNES000J0
Wheelarch Height (Unladen*)NES000J1
*: Fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and mats are in designated positions.Camber
Degree minute (Decimal degree)Minimum –1° 00′ (–1.00°)
Nominal –0° 15′ (–0.25°)
Maximum 0° 30′ (–0.50°)
Left and right difference 33′ (0.55°) or less
Caster
Degree minute (Decimal degree)Minimum 3° 05′ (3.08°)
Nominal 3° 50′ (3.83°)
Maximum 4° 35′(4.58°)
Left and right difference 39′ (0.65°) or less
Kingpin inclination
Degree minute (Decimal degree)Minimum 6° 30′ (6.50°)
Nominal 7° 15′ (7.25°)
Maximum 8° 00′ (8.00°)
Total toe-inDistanceMinimum 0 mm (0 in)
Nominal In 1 mm (0.04 in)
Maximum In 2 mm (0.08 in)
Angle (left wheel or right wheel)
Degree minute (Decimal degree)Minimum 0′ (0°)
Nominal In 3′ (0.05°)
Maximum In 6′ (0.10°)
Swing torqueTransverse link 0.5 - 3.6 N·m (0.06 - 0.36 kg-m, 5 - 31 in-lb)
Upper link 0 - 2.0 N·m (0 - 0.2 kg-m, 0 - 17 in-lb)
Measurement on spring balanceTransverse link 7.8 - 56.3 N (0.8 - 5.7 kg, 1.8 - 12.5 lb)
Upper link 0 - 61.5 N (0 - 6.2 kg, 0 - 13.6 lb)
Rotating torqueTransverse link 0.5 - 3.9 N·m (0.06 - 0.39 kg-m, 5 - 34 in-lb)
Upper link 0 - 2.0 N·m (0 - 0.2 kg-m, 0 - 17 in-lb)
Axial end play0 mm (0 in)
Tire s ize245/45R18
Front (Hf)USA 731 mm (28.78 in)
CANADA 732 mm (28.82 in)
Rear (Hr)USA 725 mm (28.54 in)
CANADA 726 mm (28.58 in)
SFA818A

IDENTIFICATION INFORMATION
GI-51
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Revision: 2007 April2007 M35/M45
Dimensions NAS00086
Unit: mm (in)
*1: 2-wheel drive model
*2: All-wheel drive model
Wheels & Tires NAS00087
*: 2-wheel drive modelOverall lengthwithout front license plate 4,893 (192.6)
with front license plate 4,899 (192.9)
Overall width 1,798 (70.8)
Overall height 1,508 (59.4)*1, 1,523 (60.0)*2
Front tread 1,537 (60.5)*1, 1,551 (61.1)*2
Rear tread 1,550 (61.0)*1, 1,543 (60.7)*2
Wheelbase 2,900 (114.2)
Conventional Spare
Road wheel/offset mm (in)18 X 8JJ Aluminum/47 (1.85)
19 X 8.5JJ Aluminum/50 (1.97)*17x4T/30 (1.18)
Tire sizeP245/45R18 96V
245/40R19 94W*T145/80D17 107M

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Revision: 2007 April2007 M35/M45 System Description .............................................. 134
AFS (ADAPTIVE FRONT-LIGHTING SYSTEM) . 135
HEADLAMP AUTO AIMING .............................. 136
OUTLINE ........................................................... 136
AFS OPERATION ............................................. 137
HEADLAMP AUTO AIMING OPERATION ........ 139
CAN COMMUNICATION SYSTEM DESCRIP-
TION .................................................................. 139
CAN COMMUNICATION UNIT ......................... 139
Component Parts Description .............................. 140
AFS CONTROL UNIT ....................................... 140
SWIVEL ACTUATOR ........................................ 140
AIMING MOTOR ............................................... 140
AFS SWITCH .................................................... 141
HEIGHT SENSOR ............................................ 141
STEERING ANGLE SENSOR .......................... 141
IPDM E/R .......................................................... 141
ECM .................................................................. 141
TCM .................................................................. 141
UNIFIED METER AND A/C AMP. ..................... 141
COMBINATION METER ................................... 141
Schematic ............................................................ 142
Wiring Diagram — AFS — ................................... 143
Terminals and Reference Values for AFS Control
Unit ....................................................................... 149
How to Proceed with Trouble Diagnosis .............. 151
Preliminary Check ................................................ 151
CONSULT-II Function (ADAPTIVE LIGHT) .......... 152
CONSULT-II BASIC OPERATION ..................... 152
WORK SUPPORT (STEERING ANGLE SEN-
SOR ADJUSTMENT) ........................................ 152
WORK SUPPORT (LEVELIZER ADJUSTMENT)
. 152
SELF-DIAG RESULTS ...................................... 153
DATA MONITOR ............................................... 157
ACTIVE TEST ................................................... 159
Symptom Chart .................................................... 160
DTC B2503 SWIVEL ACTUATOR RH ................. 161
DTC B2504 SWIVEL ACTUATOR LH .................. 168
DTC B2514 HI SEN UNUSUAL RR ..................... 175
DTC B2521 ECU CIRC ........................................ 179
AFS Operation Check (Function Test) ................. 182
Auto Aiming Operation Check (Function Test) ..... 184
AFS Switch Does Not Operate ............................. 186
Auto Aiming Does Not Operate (Check Aiming
Motor System Circuit) ........................................... 188
AFS OFF Indicator Does Not Operate ................. 191
Removal and Installation of Steering Angle Sensor . 191
Removal and Installation of Front Combination
Lamp .................................................................... 191
Removal and Installation of AFS Control Unit ...... 192
REMOVAL ......................................................... 192
INSTALLATION ................................................. 192
Removal and Installation of AFS Switch .............. 192
REMOVAL ......................................................... 192
INSTALLATION ................................................. 192
Removal and Installation of Height Sensor .......... 193
REMOVAL ......................................................... 193
INSTALLATION ................................................. 193FRONT FOG LAMP ................................................194
Component Parts and Harness Connector Location .194
System Description ...............................................194
OUTLINE ...........................................................195
COMBINATION SWITCH READING FUNCTION .196
EXTERIOR LAMP BATTERY SAVER CONTROL .196
CAN Communication System Description ............196
CAN Communication Unit .....................................196
Schematic .............................................................197
Wiring Diagram — F/FOG — ................................198
Terminals and Reference Values for BCM ............202
Terminals and Reference Values for IPDM E/R ....203
How to Perform Trouble Diagnoses .....................203
Preliminary Check ................................................203
CHECK POWER SUPPLY AND GROUND CIR-
CUIT ..................................................................203
CONSULT-II Functions (BCM) ..............................204
CONSULT-II Functions (IPDM E/R) ......................204
Front Fog Lamps Do Not Illuminate (Both Sides) . 205
Front Fog Lamp Does Not Illuminate (One Side) . 208
Front Fog Lamps Do Not Turn OFF ......................209
Aiming Adjustment ................................................210
Bulb Replacement ................................................211
Removal and Installation ......................................211
REMOVAL .........................................................211
INSTALLATION .................................................211
TURN SIGNAL AND HAZARD WARNING LAMPS .212
Component Parts and Harness Connector Location .212
System Description ...............................................212
TURN SIGNAL OPERATION ............................212
HAZARD LAMP OPERATION ...........................213
COMBINATION SWITCH READING FUNCTION .214
CAN Communication System Description ............214
CAN Communication Unit .....................................214
Schematic .............................................................215
Wiring Diagram — TURN — .................................216
Terminals and Reference Values for BCM ............220
How to Perform Trouble Diagnoses .....................221
Preliminary Check ................................................222
CHECK POWER SUPPLY AND GROUND CIR-
CUIT ..................................................................222
CONSULT-II Functions (BCM) ..............................223
CONSULT-II BASIC OPERATION .....................223
DATA MONITOR ...............................................223
ACTIVE TEST ...................................................223
Turn Signal Lamp Does Not Operate ...................224
Hazard Warning Lamp Does Not Operate But Turn
Signal Lamp Operate ............................................226
Turn Signal Indicator Lamp Does Not Operate ....227
Bulb Replacement/Removal and Installation of Side
Turn Signal Lamp .................................................229
REMOVAL .........................................................229
INSTALLATION .................................................229
Bulb Replacement (Front Turn Signal Lamp) .......229
Bulb Replacement (Rear Turn Signal Lamp) ........229
Removal and Installation of Front Turn Signal Lamp .229
Removal and Installation of Rear Turn Signal Lamp .229
LIGHTING AND TURN SIGNAL SWITCH ..............230
Removal and Installation ......................................230

ACTIVE AFS
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Revision: 2007 April2007 M35/M45

Height sensor signal from height sensor connected to AFS control unit

Swivel position sensor signal from swivel position sensor built into both right and left swivel actuators con-
nected to AFS control unit
In response to the state of control, AFS control unit switches commands of AFS off indicator signal sent to uni-
fied meter and A/C amp. via CAN communication; and then turns on/off or blinks AFS off indicator lamp built in
the combination meter.
AFS (ADAPTIVE FRONT-LIGHTING SYSTEM)
AFS increases viewability of cornering direction by changing light axis automatically to the direction of travel
with low beam headlamps during vehicle's cornering.
AFS switch allows AFS function to be stopped.
AFS control unit determines the current vehicle conditions by each received signals, and sends commands to
the low beam headlamp to swivel. With the headlamps (HIGH/LOW) illuminated, the AFS switch on, engine
running and the A/T select lever in any position but range P or range R, the low beam headlamps are opera-
tive by AFS control unit commands.
As the steering wheel is turned to the left (right), the left (right) low beam headlamp will automatically swivel
angle in accordance with the steering angle and vehicle speed, and stop the operation when the steering
wheel is returned to the straight-ahead position.
Swivel operation allows drive signal to be sent to the swivel actuator on the side that AFS control unit is actu-
ated. Step motor built in swivel actuator adjusts low beam projector of headlamp to swivel angle that matches
drive signal. Swivel position sensor built in swivel actuator detects swivel angle and transmits a swivel position
sensor signal to the AFS control unit. AFS control unit monitors if swivel operation is performed normally via
swivel position sensor signal.

Swivel operation
*1: Included high beam illuminated.
*2: The swivel operates when running at approx. 25 km/h (15.5 MPH). When swivel operation is started, it works on until vehicle
stops.
*3: The low beam headlamps perform small movements when AFS control unit detects start of the engine. This is normal with ini-
tialization of swivel actuator by AFS control unit.Low beam
statusA/T selector
lever positionVehicle speed AFS switch Engine speed Low beam
headlamp LH
(swivel)Low beam
headlamp RH
(swivel)
Left turn
Illuminated*
1Except P, R
Running*2ONWhile engine
running*3×
Right turn
Illuminated*
1Except P, R Irrespective ONWhile engine
running*3×

LT-136
ACTIVE AFS
Revision: 2007 April2007 M35/M45
HEADLAMP AUTO AIMING
Headlamp auto aiming control automatically corrects vertical deviation of light axis that is brought by the
change of vehicle height with changing number of passenger and laden weight, and relieves dazzle to oncom-
ing vehicles.
AFS control unit determines the current vehicle conditions by each received signals, and sends commands to
the low beam headlamps to auto aiming. With the headlamps (HIGH/LOW) illuminated and engine running,
the low beam headlamps are operative by AFS control unit commands.
The height sensor is located on the left side of the rear suspension member and detects rear vehicle height
change by sensing the displacement of the rear suspension arm. And transmits a height sensor signal to the
AFS control unit.
With reference to the rear vehicle height under the empty condition, light axis of low beam with low rear vehi-
cle height is relatively higher than that with the empty condition. AFS control unit switches drive signal corrects
height of low beam axis to maintain height of light axis with empty condition.
Light axis of low beam with high rear vehicle height is relatively lower than that with empty condition. Light axis
of low beam with empty condition is set as upper limit of headlamp auto aiming control operation. Control to
correct deviation is not performed when light axis of low beam gets relatively higher than that with empty con-
dition. Timing of control is switched in accordance with driving conditions.

Headlamp auto aiming operation
*1: Included high beam illuminated
*2: Control timing of drive signal is switched by vehicle speed and accelerating/decelerating vehicle.
*3: Control is performed without regard to the condition of AFS switch. Headlamp auto aiming control function cannot be cancelled.
OUTLINE
Power is supplied
When the ignition switch is ON or START position, power is supplied

through 10A fuse [No.12, located in fuse block (J/B)]

to AFS control unit terminal 1

to front combination lamp LH and RH terminal 13

to AFS switch terminal 1

to unified meter and A/C amp. terminal 53.
Ground is supplied

to AFS control unit terminal 25

through grounds M16 and M70,

to front combination lamp LH and RH terminal 11

through grounds E22 and E43.
SKIB4707E
Operating range With 18-inch wheel (Reference value) With 19-inch wheel (Reference value) Vehicle height
A 0 mm (Standard position) 0 mm (Standard position) Unloaded vehicle position
B Approx. 200 mm (7.9 in) Approx.180 mm (7.1 in) Low
Low beam status Vehicle speed Engine speed AFS switch
Illuminated*
1Control switch by driving conditions*2While engine running
Irrespective*3

ACTIVE AFS
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HEADLAMP AUTO AIMING OPERATION
The height sensor detects a change in height of rear vehicle with ignition switch ON, and transmits signals to
the AFS control unit:
When ignition switch is turn to ON position, power is supplied

to height sensor terminal 1

through AFS control unit terminal 6.
When ignition switch is turned to ON position, height sensor input signal is supplied

to AFS control unit terminal 28

through height sensor terminal 2.
Ground is supplied

to height sensor terminal 3

through AFS control unit terminal 8.
Aiming motor driving signal (voltage signal that corresponds to the vehicle height) is transmitted depending on
the height sensor signal at the start of the engine

to front combination lamp LH terminal 12

through AFS control unit terminal 40,

to front combination lamp RH terminal 12

through AFS control unit terminal 19.
Output of aiming motor driving signal is maintained unless headlamp (HIGH/LOW) illuminate detected.
Auto aiming control operation starts when headlamps (HIGH/LOW) illuminate detected.
When headlamps (HIGH/LOW) illuminate, output of aiming motor driving signal is changed according to the
height sensor signal. After the change, it is changed according to height sensor signals with predetermined
timing based on driving condition while headlamps are ON.
Auto Aiming Operation
AFS control unit starts outputting aiming motor drive signal when the engine starts, and continues to output it
until the engine stops. Aiming motor drive signal changes output when the specified conditions described
below are met.
Headlamp aiming motors set the low beam projectors according to aiming motor drive signals received from
AFS control unit, both headlamp aiming motors cause the low beam projectors to move to the position com-
manded by the signal.
The aiming motor drive signal level retains when the following conditions are not met.

AFS control unit operation when the vehicle is stopped (low beam headlamps illuminated)
Headlamp aiming motor drive signal is changed when vehicle height is stabilized with a parked condition,
depending on the height sensor signal detected with height sensor signal by AFS control unit.

AFS control unit operation when the vehicle is running (low beam headlamps illuminated)
When vehicle is running, headlamp aiming motor drive signal is changed depending on the height sensor
signal which is detected when AFS control unit detects constant steady speed of vehicle.
When the vehicle is accelerating or decelerating, AFS control unit keeps headlamp aiming motor drive sig-
nal voltage level rather than changing it, so that the low beam projectors of both headlamps do not oper-
ate.
CAN COMMUNICATION SYSTEM DESCRIPTION
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only.
CAN COMMUNICATION UNIT
Refer to LAN-50, "CAN System Specification Chart" .

ACTIVE AFS
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AFS SWITCH
AFS switch transmits state of ON/OFF as AFS switch signals to AFS
control unit.

AFS control unit performs AFS operation when AFS switch is
ON and turns off AFS off indicator lamp.

AFS control unit does not perform AFS operation when AFS
switch is OFF, and turns on AFS off indicator lamp.
HEIGHT SENSOR
The height sensor is located on the left side of the rear suspension
member and detects rear vehicle height change by sensing the dis-
placement of the rear suspension arm. And transmits a height sen-
sor signal to the AFS control unit.
STEERING ANGLE SENSOR
The steering angle sensor is located combination switch and detects
steering angle. And transmits a steering angle sensor signal to the
AFS control unit.
IPDM E/R
IPDM E/R detects ON/OFF state of low beam headlamps. It transmits a low beam state signal to the AFS con-
trol unit.
ECM
ECM transmits an engine speed signal to the AFS control unit.
TCM
TCM transmits an A/T position indicator signal to the AFS control unit.
UNIFIED METER AND A/C AMP.

Unified meter and A/C amp. transmits vehicle speed signals to the AFS control unit.

Unified meter and A/C amp. transmits AFS off indicator signals received from the AFS control unit to the
combination meter.
COMBINATION METER
Combination meter turns on/off or blinks built-in AFS off indicator lamp depending on AFS off indicator signal
received from unified meter and A/C amp.
SKIB4709E
Sensor angle Vehicle height
A Approx. –103° (Link stopper angle) Low side
B0° (Standard position)Approx. unloaded
vehicle position
CApprox. 46° (Link stopper angle) High side
SKIB4689E
SKIB4708E

ACTIVE AFS
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Revision: 2007 April2007 M35/M45
Terminals and Reference Values for AFS Control UnitNKS003QJ
Te r -
minal
No.Wire
colorItemMeasuring condition
Reference value
Ignition
switchOperation or condition
1 B/R IGN power supply ON — Battery voltage
2W/RSwivel position sensor ground
(right)ON — Approx. 0 V
3 GR AFS switch signal ON AFS switchON Approx. 0 V
OFF Battery voltage
4YSwivel position sensor power
supply (right)ON — Approx. 5 V
6 V/W Height sensor power supply ON — Approx. 5 V
7 P CAN-L — — —
8 B/R Height sensor ground ON — Approx. 0 V
9W/BSwivel position sensor signal
(right)ONLow beam headlamp
(right) swivel angle0°Approx. 1.5 V
Maximum
angleApprox. 2.5 V
11 R Swivel motor 1 phase− (right) ON
Low beam headlamp
(right) swivelONReference waveform
Approx. 8 - 12 V
13 B Swivel motor 2 phase− (right) ON OFF Approx. 9.5 - 11.5 V
15 BR/L Swivel motor 1 phase+ (left) ON
Low beam headlamp
(left) swivelONReference waveform
Approx. 8 - 12 V
17 Y/G Swivel motor 2 phase+ (left) ON OFF Approx. 9.5 - 11.5 V
19 V Aiming motor drive signal (right) ONLow beam headlamp
(right) auto aimingUnloaded
vehicle posi-
tionApprox. 9 V
Maximum
laden condi-
tion Approx. 4.8 V
(With 18- inch wheel)
Approx. 5.2 V
(With 19 -inch wheel)
24 V/RSwivel position sensor power
supply (left)ON — Approx. 5 V
25 B Ground ON — Approx. 0 V
27 R/WSwivel position sensor ground
(left)ON — Approx. 0 V
SKIB2408J
SKIB2408J

LT-150
ACTIVE AFS
Revision: 2007 April2007 M35/M45
28 BR Height sensor signal ON Vehicle heightUnloaded
vehicle posi-
tionApprox. 2.5 V
Maximum
laden condi-
tion Approx. 1.0 V
(With 18- inch wheel)
Approx. 1.3 V
(With 19- inch wheel)
29 L/YSwivel position sensor signal
(left)ONLow beam headlamp
(left) swivel angle0°Approx. 1.5 V
Maximum
angleApprox. 3.5 V
30 L CAN-H — — —
32 W Swivel motor 2 phase+ (right) ON
Low beam headlamp
(right) swivelONReference waveform
Approx. 8 - 12 V
34 G Swivel motor 1phase+ (right) ON OFF Approx. 9.5 - 11.5V
36 Y/L Swivel motor 2 phase− (left) ON
Low beam headlamp
(left) swivelONReference waveform
Approx. 8 - 12 V
38 W/L Swivel motor 1 phase− (left) ON OFF Approx. 9.5 - 11.5 V
40 O Aiming motor drive signal (left) ONLow beam headlamp
(left) auto aimingUnloaded
vehicle posi-
tionApprox. 9 V
Maximum
laden condi-
tion Approx. 4.8 V
(With 18 -inch wheel)
Approx. 5.2 V
(With 19 -inch wheel) Te r -
minal
No.Wire
colorItemMeasuring condition
Reference value
Ignition
switchOperation or condition
SKIB2408J
SKIB2408J

LT-152
ACTIVE AFS
Revision: 2007 April2007 M35/M45
CONSULT-II Function (ADAPTIVE LIGHT)NKS003QM
CONSULT-II can display each diagnostic item using diagnostic test modes shown following.
CONSULT-II BASIC OPERATION
Refer to GI-38, "CONSULT-II Start Procedure" .
WORK SUPPORT (STEERING ANGLE SENSOR ADJUSTMENT)
Work Support Item List
CAUTION:
Never use this function but on VDC side.
Notes on Steering Angle Sensor (Neutral Point) Adjustment

Be sure to adjust steering angle sensor neutral point before driving if any of the following has been
removed/installed or replaced: Steering angle sensor; Steering system part, Suspension system part.

On vehicle with VDC, perform steering angle sensor neutral point adjustment only on VDC side. Never
perform the adjustment on ADAPTIVE LIGHT side as this may lead to VDC malfunctions. If the adjust-
ment has been performed on AFS side, readjust on VDC side. For steering angle sensor neutral point
adjustment procedures on VDC side, refer to BRC-6, "
Adjustment of Steering Angle Sensor Neutral Posi-
tion" in “ON-VEHICLE SERVICE”.

When replaced steering angle sensor, AFS control unit detects “DTC B2515 ST ANG SEN SIG”. Delete
the malfunction history after adjust steering angle sensor on VDC side.

Steering angle sensor neutral point adjustment should be performed using CONSULT-II. (The adjustment
will not be possible without CONSULT-II.)
Operation Procedure
Refer to BRC-6, "Adjustment of Steering Angle Sensor Neutral Position" .
WORK SUPPORT (LEVELIZER ADJUSTMENT)
Work Support Item List
Operation Procedure
1. Set the vehicle in unload condition. (Removal all loads in driver, passenger and trunk rooms.)
2. Touch “ADAPTIVE LIGHT” on “SELECT SYSTEM” screen.
3. Touch “WORK SUPPORT” on “SELECT DIAG MODE” screen.
4. Touch “LEVELIZER ADJUSTMENT”.
5. Touch “START”.
6. “ADJUSTMENT COMPLETE” will be displayed.
CAUTION:
When “CAN NOT BE TESTED” is displayed, AFS control unit stops levelizer adjustment as it
detected the change of height sensor signal. AFS control unit detects “DTC B2519 LEVELIZER
CALIB”.
System part Check item, diagnosis mode Description
ADAPTIVE LIGHTWORK SUPPORTAdjusts steering angle sensor (Never use this function but on VDC side) and
adjusts levelizer.
SELF-DIAG RESULTS Displays self-diagnosis
DATA MONITOR Displays AFS control unit inputs and outputs in real time.
CAN DIAG SUPPORT MNTR The result of transmit/receive diagnosis of CAN communication can be read.
ACTIVE TESTAFS control unit sends a drive signal to electronic components to check their
operation.
ECU PART NUMBER AFS control unit part number can be read.
Item Description
ST ANG SEN ADJUSTMENT Adjust steering angle sensor neutral point (straight-ahead position).
Item Description
LEVELIZER ADJUSTMENT Adjust the height sensor signal value at unloaded vehicle position recognized by AFS control unit.