component INFINITI M35 2007 Factory Service Manual

LU-1
ENGINE LUBRICATION SYSTEM
B ENGINE
CONTENTS
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SECTION LU
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Revision: 2007 April2007 M35/M45
ENGINE LUBRICATION SYSTEM
VQ35DE
PRECAUTIONS .......................................................... 3
Precautions for Liquid Gasket .................................. 3
LIQUID GASKET APPLICATION PROCEDURE ..... 3
PREPARATION ........................................................... 4
Special Service Tools ............................................... 4
Commercial Service Tools ........................................ 4
LUBRICATION SYSTEM ............................................ 5
Lubrication Circuit .................................................... 5
System Chart ........................................................... 6
ENGINE OIL ............................................................... 7
Inspection ................................................................. 7
ENGINE OIL LEVEL ............................................. 7
ENGINE OIL APPEARANCE ................................ 7
ENGINE OIL LEAKAGE ........................................ 7
OIL PRESSURE CHECK ...................................... 8
Changing Engine Oil ................................................ 9
OIL FILTER ................................................................11
Removal and Installation ......................................... 11
REMOVAL ............................................................ 11
INSTALLATION .................................................... 11
INSPECTION AFTER INSTALLATION ................ 11
OIL FILTER BRACKET (AWD) ................................. 13
Components ........................................................... 13
Removal and Installation ........................................ 13
REMOVAL ........................................................... 13
INSTALLATION ................................................... 13
INSPECTION AFTER INSTALLATION ............... 14
OIL COOLER ............................................................ 15
Components ........................................................... 15
Removal and Installation ........................................ 16
REMOVAL ........................................................... 16
INSPECTION AFTER REMOVAL ....................... 17
INSTALLATION ................................................... 17
INSPECTION AFTER INSTALLATION ............... 17
OIL PUMP ................................................................. 19
Components ........................................................... 19
Removal and Installation ........................................ 19
REMOVAL ........................................................... 19
INSTALLATION ................................................... 19INSPECTION AFTER INSTALLATION ................ 19
Disassembly and Assembly .................................... 19
DISASSEMBLY ................................................... 19
INSPECTION AFTER DISASSEMBLY ................ 20
ASSEMBLY ......................................................... 21
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 22
Standard and Limit .................................................. 22
ENGINE OIL PRESSURE ................................... 22
ENGINE OIL CAPACITY (APPROXIMATE) ........ 22
OIL PUMP ........................................................... 22
REGULATOR VALVE .......................................... 22
VK45DE
PRECAUTIONS ........................................................ 23
Precautions for Liquid Gasket ................................ 23
LIQUID GASKET APPLICATION PROCEDURE ... 23
PREPARATION ......................................................... 24
Special Service Tools ............................................. 24
Commercial Service Tools ...................................... 24
LUBRICATION SYSTEM .......................................... 25
Lubrication Circuit ................................................... 25
System Chart .......................................................... 26
ENGINE OIL .............................................................. 27
Inspection ............................................................... 27
ENGINE OIL LEVEL ............................................ 27
ENGINE OIL APPEARANCE .............................. 27
ENGINE OIL LEAKAGE ...................................... 27
OIL PRESSURE CHECK .................................... 27
Changing Engine Oil ............................................... 28
OIL FILTER ............................................................... 30
Removal and Installation ........................................ 30
REMOVAL ........................................................... 30
INSTALLATION ................................................... 30
INSPECTION AFTER INSTALLATION ................ 30
OIL PUMP ................................................................. 31
Components ........................................................... 31
Removal and Installation ........................................ 31
REMOVAL ........................................................... 31
INSTALLATION ................................................... 31

PRECAUTIONS
LU-3
[VQ35DE]
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Revision: 2007 April2007 M35/M45
[VQ35DE]PRECAUTIONSPFP:00001
Precautions for Liquid GasketNBS004PR
LIQUID GASKET APPLICATION PROCEDURE
1. Remove old liquid gasket adhering to the liquid gasket application surface and the mating surface.

Remove liquid gasket completely from the liquid gasket application surface, mounting bolts, and bolt
holes.
2. Wipe the liquid gasket application surface and the mating surface with white gasoline (lighting and heating
use) to remove adhering moisture, grease and foreign materials.
3. Apply liquid gasket to the liquid gasket application surface.
Use Genuine RTV Silicone Sealant or equivalent. Refer to GI-47, "
RECOMMENDED CHEMICAL
PRODUCTS AND SEALANTS" .

Within five minutes of liquid gasket application, install the mating component.

If liquid gasket protrudes, wipe it off immediately.

Do not retighten mounting bolts or nuts after the installation.

After 30 minutes or more have passed from the installation, fill engine oil and engine coolant.

ENGINE OIL
LU-9
[VQ35DE]
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Revision: 2007 April2007 M35/M45
7. After the inspections, install oil pressure switch as follows:
a. Remove old liquid gasket adhering to oil pressure switch and the mating surface.
b. Apply liquid gasket and tighten oil pressure switch to the specification.
Use Genuine RTV Silicone Sealant or equivalent. Refer to GI-47, "
RECOMMENDED CHEMICAL
PRODUCTS AND SEALANTS" .
c. After warming up engine, make sure there is no leakage of engine oil with running engine.
Changing Engine OilNBS004PX
WARNING:

Be careful not to get burn yourself, as engine oil may be hot.

Prolonged and repeated contact with used engine oil may cause skin cancer. Try to avoid direct
skin contact with used engine oil. If skin contact is made, wash thoroughly with soap or hand
cleaner as soon as possible.
1. Warm up the engine, and check for engine oil leakage from engine components. Refer to LU-7, "
ENGINE
OIL LEAKAGE" .
2. Stop the engine and wait for 10 minutes.
3. Loosen oil filler cap.
4. Remove mounting bolts, and then pull down the rear of front
engine undercover (1) and secure it using clip.
5. Remove drain plug (2) and then drain engine oil.
6. Install drain plug with new washer. Refer to EM-31, "
OIL PAN AND OIL STRAINER" .
CAUTION:
Be sure to clean drain plug and install with new washer.
7. Refill with new engine oil.
Engine oil specification and viscosity:
Refer to MA-12, "
RECOMMENDED FLUIDS AND LUBRICANTS" .
Engine oil capacity (Approximate):
Unit: (US qt, lmp qt)
CAUTION:

When filling engine oil, do not pull out oil level gauge.

The refill capacity depends on the engine oil temperature and drain time. Use these specifica-
tions for reference only.

Always use oil level gauge to determine the proper amount of engine oil in engine.
8. Warm up the engine and check area around drain plug and oil filter for engine oil leakage.
9. Stop the engine and wait for 10 minutes.Oil pressure switch:
: 14.8 N·m (1.5 kg-m, 11 ft-lb)
KBIA3593J
Oil pan drain plug:
: 34.3 N·m (3.5 kg-m, 25 ft-lb)
Drain and refill With oil filter change 4.7 (5, 4-1/8)
Without oil filter change 4.4 (4-5/8, 3-7/8)
Dry engine (Overhaul)5.4 (5-3/4, 4-3/4)

OIL FILTER BRACKET (AWD)
LU-13
[VQ35DE]
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Revision: 2007 April2007 M35/M45
OIL FILTER BRACKET (AWD)PFP:15238
ComponentsNBS004PZ

Refer to GI-11, "Components" for symbols in the figure.
Removal and InstallationNBS004Q0
REMOVAL
WARNING:
Be careful not to get burn yourself, as engine oil may be hot.
1. Remove front engine undercover with power tool.
2. Using the oil filter wrench [SST: KV10115801 (J38956)], remove oil filter. Refer to LU-11, "
OIL FILTER" .
CAUTION:
Do not spill engine oil on drive belt.
3. Remove connector bolt, and then oil cooler with water hoses connected.
4. Disconnect oil pressure switch harness connectors.
5. Remove oil filter bracket from oil pan (upper).
6. Remove oil pressure switch from oil filter bracket.
INSTALLATION
Note the following, and install in the reverse order of removal.

Install oil pressure switch as follows:
–Remove old liquid gasket adhering to oil filter bracket.
–Apply liquid gasket and install oil pressure switch.
1. Oil filter 2. Connector bolt 3. Oil cooler
4. O-ring 5. Relief valve 6. Oil filter bracket
7. Gasket 8. Oil pressure switch
A. Refer to LU-11

: Engine front
PBIC3393E

OIL COOLER
LU-15
[VQ35DE]
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OIL COOLERPFP:21305
ComponentsNBS004Q1
2WD models
PBIC2403E
1. Oil filter 2. Connector bolt 3. Oil cooler
4. O-ring 5. Relief valve 6. Oil pan (upper) right side
7. Water hose 8. Water hose 9. Water pipe
10. Water hose

OIL PUMP
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[VQ35DE]
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OIL PUMPPFP:15010
ComponentsNBS004Q3
Removal and InstallationNBS004Q4
REMOVAL
1. Remove oil pans (lower and upper) and oil strainer. Refer to EM-31, "OIL PAN AND OIL STRAINER" .
2. Remove front timing chain case and timing chain (primary). Refer to EM-66, "
TIMING CHAIN" .
3. Remove oil pump assembly.
INSTALLATION
CAUTION:
Before installation, apply new engine oil to the parts as instructed in the figure.
Note the following, and install in the reverse order of removal.

When installing, align crankshaft flat faces with oil pump inner rotor flat faces.
INSPECTION AFTER INSTALLATION
1. Check the engine oil level. Refer to LU-7, "ENGINE OIL" .
2. Start the engine, and check there is no leaks of engine oil.
3. Stop the engine and wait for 10 minutes.
4. Check the engine oil level and adjust the level. Refer to LU-7, "
ENGINE OIL" .
Disassembly and AssemblyNBS004Q5
DISASSEMBLY
1. Remove oil pump cover.
2. Remove oil pump inner rotor and oil pump outer rotor from oil pump body.
3. After removing regulator valve plug, remove regulator valve spring and regulator valve.
1. Oil pump body 2. Oil pump outer rotor 3. Oil pump inner rotor
4. Oil pump cover 5. Regulator valve plug 6. Regulator valve spring
7. Regulator valve
SBIA0481E

PRECAUTIONS
LU-23
[VK45DE]
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Revision: 2007 April2007 M35/M45
[VK45DE]PRECAUTIONSPFP:00001
Precautions for Liquid GasketNBS005SI
LIQUID GASKET APPLICATION PROCEDURE
1. Remove old liquid gasket adhering to the liquid gasket application surface and the mating surface.

Remove liquid gasket completely from the liquid gasket application surface, mounting bolts, and bolt
holes.
2. Wipe the liquid gasket application surface and the mating surface with white gasoline (lighting and heating
use) to remove adhering moisture, grease and foreign materials.
3. Apply liquid gasket to the liquid gasket application surface.
Use Genuine RTV Silicone Sealant or equivalent. Refer to GI-47, "
RECOMMENDED CHEMICAL
PRODUCTS AND SEALANTS" .

Within five minutes of liquid gasket application, install the mating component.

If liquid gasket protrudes, wipe it off immediately.

Do not retighten mounting bolts or nuts after the installation.

After 30 minutes or more have passed from the installation, fill engine oil and engine coolant.

LU-28
[VK45DE]
ENGINE OIL
Revision: 2007 April2007 M35/M45
4. Install oil pressure gauge and hose (SST).
5. Start engine and warm it up to normal operating temperature.
6. Check the engine oil pressure with engine running under no-load.
NOTE:
When engine oil temperature is low, engine oil pressure becomes high.
Engine oil pressure [Engine oil temperature at 80°C (176°F)]
Unit: kPa (kg/cm2 , psi)
If difference is extreme, check oil passage and oil pump for oil leaks.
7. After the inspections, install oil pressure switch as follows:
a. Remove old liquid gasket adhering to oil pressure switch and engine.
b. Apply liquid gasket and tighten oil pressure switch to the specification.
Use Genuine RTV Silicone Sealant or equivalent. Refer to GI-47, "
RECOMMENDED CHEMICAL
PRODUCTS AND SEALANTS" .
c. After warming up engine, make sure there is no leakage of engine oil with running engine.
Changing Engine OilNBS004QD
WARNING:

Be careful not to burn yourself, as engine oil may be hot.

Prolonged and repeated contact with used engine oil may cause skin cancer. Try to avoid direct
skin contact with used engine oil. If skin contact is made, wash thoroughly with soap or hand
cleaner as soon as possible.
1. Warm up engine, put vehicle horizontally and check for engine oil leakage from engine components. Refer
to LU-27, "
ENGINE OIL LEAKAGE" .
2. Stop engine and wait for 15 minutes.
3. Loosen oil filler cap.
4. Remove mounting bolts, and then pull down the rear of front engine undercover and secure it using clip.
5. Remove drain plug and then drain engine oil.
SLC926
Engine speed Approximate discharge pressure
Idle speed More than 98 (1.0, 14)
2,000 rpm More than 294 (3.0, 43)
: 14.8 N·m (1.5 kg-m, 11 ft-lb)
PBIC0993E

OIL PUMP
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[VK45DE]
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ComponentsNBS004QF
Removal and InstallationNBS004QG
REMOVAL
1. Remove engine assembly from vehicle. Refer to EM-247, "ENGINE ASSEMBLY" .
2. Remove front cover. Refer to EM-203, "
TIMING CHAIN" .
3. Remove oil pump drive spacer.

Set bolts in the two bolt holes [M6 × pitch 1.0 mm (0.04 in)] on
the front surface. Using suitable puller, pull oil pump drive
spacer off from crankshaft.
NOTE:
The dimension between the centers of the two bolt holes is 33
mm (1.30 in).
In the figure, a commercial steering puller is used.
4. Remove oil pump.
INSTALLATION
1. Install the oil pump.
2. Install oil pump drive spacer as follows:
a. Insert oil pump drive spacer according to the directions of crank-
shaft key and the two flat surfaces of oil pump inner rotor.

If the positional relationship does not allow the insertion,
rotate oil pump inner rotor with a finger to allow spacer.
b. After confirming that the position of each part is in correct condi-
tion to allow for spacer, force fit spacer by lightly tapping with
plastic hammer until it contacts and does not go further.
1. Oil pump body 2. Oil pump outer rotor 3. Oil pump inner rotor
4. Oil pump cover 5. Oil pump drive spacer 6. Regulator valve
7. Regulator valve spring 8. Regulator valve plug
PBIC1592E
PBIC0054E
PBIC0058E

MA-18
ENGINE MAINTENANCE (VQ35DE ENGINE)
Revision: 2007 April2007 M35/M45
4. Run the engine and warm it up to normal operating temperature.
5. Rev the engine two or three times under no-load.
6. Stop the engine and wait until it cools down.
7. Drain water from the system. Refer to CO-11, "
DRAINING ENGINE COOLANT" .
8. Repeat steps 1 through 7 until clear water begins to drain from radiator.
Checking Fuel LinesNLS0007K
Inspect fuel lines, filler cap and tank for improper attachment, leaks,
cracks, damage, loose connections, chafing or deterioration.
If necessary, repair or replace damaged parts.
Changing Air Cleaner FilterNLS0007L
VISCOUS PAPER TYPE
The viscous paper type filter does not need cleaning between replacement intervals. Refer to MA-7,
"PERIODIC MAINTENANCE" .
Changing Engine OilNLS0007M
WARNING:

Be careful not to burn yourself, as engine oil may be hot.

Prolonged and repeated contact with used engine oil may cause skin cancer; try to avoid direct
skin contact with used engine oil. If skin contact is made, wash thoroughly with soap or hand
cleaner as soon as possible.
1. Warm up the engine, and check for engine oil leakage from engine components. Refer to LU-7, "
ENGINE
OIL LEAKAGE" .
2. Stop the engine and wait for 10 minutes.
3. Loosen oil filler cap.
4. Remove mounting bolts, and then pull down the rear of front
engine under cover (1) and secure it using clip.
5. Remove drain plug (2) and then drain engine oil.
6. Install drain plug with new washer. Refer to EM-31, "
OIL PAN AND OIL STRAINER" .
CAUTION:
Be sure to clean drain plug and install with new washer.
7. Refill with new engine oil.Air relief plug:
: 1.2 N·m (0.12 kg-m, 11 ft-lb)
SMA803A
KBIA3593J
Oil pan drain plug:
: 34.3 N·m (3.5 kg-m, 25 ft-lb)