service INFINITI Q70 HYBRID 2014 Dismantling Guide

1. About the INFINITI Q70 HYBRID
This
hybrid electric vehicle (HEV) uses two types of batteries. One is a 12V battery that is the same as the
battery in vehicles powered by internal combustion engines. The 12V battery is located behind the rear seat
back with battery cable access through the trunk area. The other is the Lithium-ion (Li-ion) battery (high
voltage) for the traction motor which propels the vehicle. The Li-ion battery is located behind the rear seat
back with service plug access through the trunk area.
The high voltage Li-ion battery is recharged with an on-board DC/DC converter and generator powered by
the engine. Additionally, the vehicle system can recharge the Li-ion battery by converting driving force
into electricity while the vehicle is decelerating or being driven downhill. This is called regenerative charging.
DG–5

No. Component
LocationDescription
Lithium-ion
(Li-ion)
Battery Trunk area (behind
rear seat back) The Li-ion battery stores and outputs DC
power (Maximum voltage 400V) needed to
propel the vehicle.
DC/DC Converter Trunk area (mounted
to top of Li-ion bat-
tery) The DC/DC converter reduces the voltage of
the Li-ion battery to provide power to the 12V
battery in order to operate the vehicle’s electric
components (headlights, audio system, etc.) .
Service Plug Trunk area (below
parcel shelf; behind
access door in trim
panel) This is used to disable the high voltage system.
12V Battery Trunk area (below
parcel shelf; behind
trim panel left of
Li-ion battery) A lead-acid battery that supplies power to the
low voltage devices.
High Voltage Har-
nesses Trunk area (on Li-ion
battery) , under floor
pan, engine com-
partment Orange-colored power cables carry high DC
voltage between each of the high voltage com-
ponents.
Electric Air Condi-
tioner Compressor Engine compart-
ment (front driver
side) Air conditioner compressor
Traction Motor
Inverter Engine compart-
ment (rear passen-
ger side) Converts the DC power stored in the Li-ion
battery to three-phase AC power and controls
motor torque (revolution) by regulating the
motor current. The inverter has a built in high
voltage capacitor.
Traction Motor Built-into the trans-
mission Converts three-phase alternating current (AC)
power to drive power (torque) which propels
the vehicle.
2-3 Li-ion Battery Pack Specifications Li-ion Battery Specifications
Li-ion

battery voltage 346V (400V max.)
Number of Li-ion battery modules in the pack 12
Li-ion battery module voltage 28.8V each
Li-ion battery dimensions 33.35 x 17.83 x 15.43 in. (847 x 453 x 392 mm)
Li-ion battery weight 121.28 lbs (55 kg)
DG–12

• The high voltage battery relays (SMR1 and SMR2) will automatically open to stop the electrical flow
in a frontal collision that is sufficient enough to activate the supplemental restraint system (SRS) .
2-6 High Voltage Circuit Shut-Off System
This vehicle is equipped with a system to shut off the current from the Li-ion battery by the following
methods: Service plug
Positioned in the center area of the Li-ion battery, this plug shuts off the
output
of high voltage when manually removed.
System main relays (located
in the high voltage battery) Controlled by the ignition switch, these relays are powered by the 12V
system and shut off high voltage from the Li-ion battery.
Emergency shut-off system In the case of a collision (air bag deployment, etc.) or certain system mal- functions this system is designed to shut off the high voltage from the
Li-ion battery.
2-7 Preventing Electrical Shock 1. If it is necessary to touch any of the high voltage harnesses or components, always wearappropriate Personal Protective Equipment (PPE) [refer to 3-1 Preparation Items (DG–17)]. Shut
off

the high voltage system by referring to 3-4.1 High Voltage System Shut-Down
Procedure

(DG–19) .
2.

To avoid the risk of electrocution, NEVER touch the inside of the Li-ion battery with bare hands
after shutting off the high voltage system. The Li-ion battery maintains charge even though the
high voltage system is shut down. PPE must always be worn when touching or working on high
voltage components.
3. Cover damaged high voltage components with insulated tape.
DG–15

• The vehicle contains parts that contain powerful magnets. If a person who is wearing a
pacemaker or other medical device is close to these parts, the medical device may be
affected by the magnets. Such persons must not perform work on the vehicle.
• Be sure to check the READY indicator (1) in the instrument cluster, and verify that the READY indicator is off and the high voltage system is stopped.
• After the high voltage system is shut down, please wait for approximately ten (10) minutes for complete discharge of the high voltage capacitor. While waiting, do not
operate any vehicle functions.
• Remove the 12V battery negative (-) terminal and wait for three (3) minutes to discharge the air bag capacitor. Even though the 12V battery negative (-) is disconnected, the
Supplemental Restraint System (SRS) air bag maintains voltage for three (3) minutes.
There is a possibility of sudden SRS air bag inflation due to harness short circuit or
damage and it may cause serious injuries.
• The 12V system will remain active even after the 12V battery negative (-) terminal is removed while the high voltage system is active. This is because the DC/DC converter will
not shut down and power will be supplied to the 12V system and high voltage system
continuously.
Before disconnecting the 12V battery terminal, if necessary, lower the windows, adjust the steering column,
adjust the seats, unlock the doors, open the trunk, etc. as required. Once the 12V battery is disconnected,
power controls will not operate.
Powering Down the High Voltage System
The high voltage system can be shut down with any 1 of the following procedures: • Turn OFF the power switch and disconnect the 12V battery. Refer to Primary Procedure (DG–21)
.
•

Remove the fuse for the high voltage control system and disconnect the 12V battery.
Refer to Alternate Procedure 1 (Remove Fuses) (DG–23) .
•

Remove the service plug and disconnect the 12V battery. Refer to Alternate Procedure 2 (Remove
Service

Plug) (DG–25) .DG–20

6. Open the 12V battery service access cover (G) .
7.
Disconnect negative (-) battery cable (H) and cover it with insulated tape.
8. Wait approximately ten (10) minutes for complete discharge of the high voltage capacitor after the battery cable has been disconnected.
9. Perform the dismantling operation. Refer to 6. Dismantling Information (DG–38). AAYIA0034ZZ
DG–22

5. Open the trunk. The trunk can be opened with the push-button switch (D) on the lower LH side of
the instrument panel or with the mechanical key (E) housed inside the Infiniti Intelligent Key.
6. Open the 12V battery service access cover (F) .
7. Disconnect negative (-) battery cable (G) and cover it with insulated tape.
8. Wait approximately ten (10) minutes for complete discharge of the high voltage capacitor after the fuse is pulled and battery cable has been disconnected.
9. Perform the dismantling operation. Refer to 6. Dismantling Information (DG–38). AAYIA0011GB
DG–24

Alternate Procedure 2 (Remove Service Plug)
• Do not remove the service plug without always wearing appropriate Personal
Protective Equipment (PPE) to help protect the dismantler from serious injury or death
by electrical shock.
• Immediately cover the service plug socket with insulated tape. The Li-ion battery
retains
high voltage power even when the service plug is removed. To avoid electric
shock, NEVER touch the terminals inside the socket. To avoid unintended reinstallation and risk of electrical shock and severe personal injury
or

death, the dismantler should carry the service plug on his/her person while work is
in progress.
NOTE: Before disconnecting the 12V battery terminal, if necessary, lower the windows, adjust the
steering column, adjust the seats, unlock the doors, etc. Once 12V battery is disconnected,
power controls will not operate.
1. Check the READY indicator (A) status in the instrument cluster. If it is on, the high voltage systemis active.
2. Place the shift selector in the Park (P) position.
3. Push the ignition switch (B) once to turn OFF the high voltage system. Then verify whether the READY indicator (A) is off.
If the READY indicator (A) does not turn off, continue to the next steps to open the trunk for 12V
battery negative cable access. AAYIA0062ZZ
DG–25

6. Open the 12V battery service access cover (G) .
7.
Disconnect negative (-) battery cable (H) and cover it with insulated tape.
8. Open service plug access cover (J) .
9. Remove the service plug (K) by pressing the locking tab (L) and rotating the handle (M) fully outward (N) . Using the handle, pull the service plug (P) completely out of its socket.
10. Cover the service plug socket with insulated tape. AAYIA0035ZZ
DG–27

11. Wait approximately ten (10) minutes for complete discharge of the high voltage capacitor after
the service plug has been removed.
12. Perform the dismantling operation. Refer to 6. Dismantling Information (DG–38).
3-4.2

Cutting the Vehicle Body • Do not cut into high voltage related areas to avoid severe personal injury or death.
• Do not cut into the Li-ion battery to avoid severe personal injury or death.
• When removing parts, NEVER touch the high voltage parts or the insides of the
exposed
orange-colored high voltage cables to avoid severe personal injury or death.
Personal Protective Equipment (PPE) must always be worn when touching or
working on high voltage components. To avoid unintended reinstallation and risk of electrical shock and severe personal injury or
death,

the dismantler should carry the fuses or service plug on his/her person while work
is in progress. Do not cut air bag parts to avoid unintended deployment of the air bags and the risk of
severe

personal injury or death.
If approximately ten (10) minutes have passed since the rescuer shut down the high voltage system (refer to
3-4.1 High Voltage System Shut-Down Procedure (DG–19)) , then the dismantler can cut the vehicle
except

for the Li-ion battery. DO NOT cut the Li-ion battery due to possible electrocution risk and electrolyte solution
leakage.
DG–28

3-4.3 Water Submersion
Damage level of submerged vehicle may not be apparent. Handling a submerged
vehicle without appropriate Personal Protective Equipment (PPE) will result in serious
injury or death from electrical shock. • The ignition switch of the submerged vehicle must be turned OFF first, if possible.
Then
the vehicle must be completely out of the water and drained to avoid electrical
shock.
• Always wear appropriate Personal Protective Equipment (PPE) and remove/drain
water
before removing the service plug when working on a vehicle after a fire or
submersion to avoid electrical shock.
• If the vehicle is in the water, to avoid electrical shock NEVER touch the high voltage
components,
harnesses or service plug. PPE must always be worn when touching or
working on high voltage components.
3-4.4 Vehicle Fire • Always utilize full Personal Protective Equipment (PPE) and self-contained breathing
apparatus
during fire fighting operations. Smoke from a Q70 HYBRID vehicle fire is similar
to smoke from a conventional vehicle fire.
• In the case of extinguishing a fire with water, large amounts of water from a fire hydrant (if possible) must be used. DO NOT extinguish fire with a small amount of water. In the event of a small fire, a Type ABC fire extinguisher may be used for an electrical fire
caused

by wiring harnesses, electrical components, etc. or oil fire.
In case of vehicle fire, contact fire department immediately and extinguish the fire if possible. If you must
walk away from the vehicle, notify an appropriate responder or a rescue person of the fact that the vehicle is
a hybrid vehicle that contains a high voltage system and warn all others.
DG–31