steering INFINITI QX56 2004 Factory Service Manual

-1QUICK REFERENCE INDEX AGENERAL INFORMATIONGIGeneral InformationBENGINEEMEngine MechanicalLUEngine Lubrication SystemCOEngine Cooling SystemECEngine Control SystemFLFuel SystemEXExhaust SystemACCAccelerator Control SystemCTRANSMISSION/
TRANSAXLEATAutomatic TransmissionDDRIVELINE/AXLETFTransferPRPropeller ShaftFFDFront Final DriveRFDRear Final DriveFAXFront AxleRAXRear AxleESUSPENSIONFSUFront SuspensionRSURear SuspensionWTRoad Wheels & TiresFBRAKESBRBrake SystemPBParking Brake SystemBRCBrake Control SystemGSTEERINGPSPower Steering SystemHRESTRAINTSSBSeat BeltsSRSSupplemental Restraint System (SRS)IBODYBLBody, Lock & Security SystemGWGlasses, Window System & MirrorsRFRoofEIExterior & InteriorIPInstrument PanelSESeatAPAdjustable PedalsJAIR CONDITIONERATCAutomatic Air ConditionerKELECTRICALSCStarting & Charging SystemLTLighting SystemDIDriver Information SystemWWWiper, Washer & HornBCSBody Control SystemLANLAN SystemAVAudio Visual, Navigation & Telephone SystemACSAuto Cruise Control SystemPGPower Supply, Ground & Circuit ElementsLMAINTENANCEMAMaintenanceMINDEXIDXAlphabetical IndexEdition: February 2004
Revision: August 2007BDACEFGHIJKLM

2004
QUICK REFERENCE CHART: QX56

Disc Brake - Repair LimitsELS000ZU
Unit: mm (in)
Brake PedalELS000ZV
Unit: mm (in)
Refill CapacitiesELS000YO
Brake model CLZ31VC (Front) AD14VE (Rear)
Brake PadStandard thickness (new) 11.88 (0.468) 12.13 (0.478)
Repair limit thickness 1.0 (0.039) 1.0 (0.039)
Disc rotor Standard thickness (new) 26.0 (1.024) 14.0 (0.551)
Repair limit thickness 24.5 (0.965) 12.0 (0.472)
Maximum uneven wear (measured at 8 positions) 0.015 (0.0006) 0.015 (0.0006)
Runout limit (with it attached to the vehicle) 0.04 (0.0016) 0.05 (0.0020)
Brake pedal height (from dash lower panel top surface) 182.3
− 192.3 (7.18 − 7.57)
Depressed pedal height [under a force of 490 N (50 kg, 110 lb) with engine running] More than 90.3 (3.55)
Clearance between stopper rubber and the threaded end of stop lamp switch 0.74 − 1.96 (0.029 − 0.077)
Pedal play 3 − 11 (0.12 − 0.43)
Description Capacity (Approximate)
Metric US measure Imp measure
Fuel 105.8 28 gal 23 1/4 gal
Engine oil
Drain and refill With oil filter change
6.2 6 1/2 qt 5 1/2 qt
Without oil filter change 5.9 6 1/4 qt 5 1/4 qt
Dry engine (engine overhaul) 7.6 8 qt 6 3/4 qt
Cooling system With reservoir at MAX level 14.4 3 3/4 gal 3 1/8 gal
Automatic transmission fluid (ATF) 10.6 11 1/4 qt 9 3/8 qt
Rear final drive oil 1.75 3 3/4 pt 3 1/8 pt
Transfer fluid 3.0 3 1/8 qt 2 5/8 qt
Front final drive oil 1.6 3 3/8 pt 2 7/8 pt
Power steering fluid (PSF) 1.0 1 1/8 qt 7/8 qt
Windshield washer fluid 4.5 1 1/4 gal 1 gal
Air conditioning system refrigerant 1.08 ± 0.05 kg 2.38 ± 0.11 lb 2.38 ± 0.11 lb
Air conditioning system lubricants 290 m9.8 fl oz 10.2 fl oz

ACS-2Revision: August 20072004 QX56 DTC 90 STOP LAMP RLY FIX ............................... 43
DTC 92 ECM CIRCUIT ........................................... 47
DTC 96 NP RANGE ............................................... 48
DTC 97 AT CIRCUIT .............................................. 48
DTC 98 GEAR POSITION ...................................... 49
DTC 102 LASER STAIN ......................................... 49
DTC 103 LASER SENSOR FAIL ............................ 50
DTC 104 LASER AIMING INCMP .......................... 50
DTC 107 LASER COMM FAIL ................................ 51
DTC 109 LASER HIGH TEMP ............................... 51
TROUBLE DIAGNOSIS FOR SYMPTOMS .............. 52
Symptom Chart ....................................................... 52
Symptom 1: ON/OFF Switch Does Not Switch ON*
1
, ON/OFF Switch Does Not Switch OFF*
2 .............. 53
Symptom 2: The ICC System Cannot Be Set (ON/
OFF Switch Turns On/Off) ...................................... 53
Symptom 3: The ICC System Cannot Be Operated
by the CANCEL Switch, ACCEL/RES Switch, or DISTANCE Switch ..................................................54
Symptom 4: The ICC System Is Not Cancelled
When the Gear Is in Other Than ‘D’ ........................55
Symptom 5: Chime Does Not Sound ......................55
Symptom 6: Driving Force Is Hunting .....................56
Symptom 7: The ICC System Frequently Cannot
Detect the Vehicle Ahead/The Detection Zone is
Short .......................................................................56
Symptom 8: The System Does Not Detect the Vehi-
cle Ahead at All .......................................................56
ELECTRICAL COMPONENT INSPECTION .............58
ICC Steering Switch ................................................58
ICC Brake Switch and Stop Lamp Switch ...............58
Parking Brake Switch ..............................................58
REMOVAL AND INSTALLATION ..............................59
ICC Unit ..................................................................59
ICC Sensor .............................................................59
ICC Steering Switch ................................................59

ACS-8
[ICC]
DESCRIPTION
Revision: August 20072004 QX56
Switch OperationEKS007RM
The system is operated by a master ON/OFF switch and four control switches, all mounted on the steering
wheel.
ICC System DisplayEKS007RN
No. Switch name Description
1 ACCEL/RES switch Resumes set speed or increases speed incrementally.
2 COAST/SET switch Sets desired cruise speed, reduces speed incrementally.
3 ON/OFF switch Master switch to activate the system.
4 CANCEL switch Deactivates system without erasing set speed.
5 DISTANCE switch Changes the following distance from: Long, Middle, Short.
SKIA5973E
WKIA1977E
No. Component Description
1 Set vehicle speed indicator Indicates the set vehicle speed.
2 Vehicle ahead detection indicator Indicates whether it detects a vehicle ahead.
3 Set distance indicatorDisplay the selected distance between vehicles set with the DISTANCE
switch.
4 Own vehicle indicator Indicates the base vehicle.
5 ON/OFF switch indicator lamp (Green) Indicates that the system is ON.
6Intelligent cruise control system warning
lamp (Orange)The light comes on if there is a malfunction in the ICC system.
7 Cruise set switch indicator lamp Indicates that the conventional cruise control mode is on.

ACS-28
[ICC]
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION
Revision: August 20072004 QX56
6. Touch “WORK SUPPORT”, “SELF-DIAG RESULTS”, “DATA
MONITOR”, "CAN DIAG SUPPORT MNTR", “ACTIVE TEST” or
“ECU PART NUMBER” on selection screen.
WORK SUPPORT
Work Item
Cause of Auto-Cancel
1. Touch “WORK SUPPORT” on the "SELECT DIAG MODE"
screen.
2. Touch “CAUSE OF AUTO-CANCEL” on the "SELECT WORK
ITEM screen.
3. Cause of automatic cancellation screen will be shown.
4. The last five causes of automatic cancellation of ICC system will
be displayed.
Possible Causes of "Auto-Cancel"
Laser Beam Adjust
For details, refer to ACS-12, "LASER BEAM AIMING ADJUSTMENT" .
SELF-DIAGNOSTIC RESULTS
For details, refer to ACS-36, "Diagnostic Trouble Code (DTC) Chart" .
WKIA2041E
Operation Function
CAUSE OF AUTO-CANCEL Indicates causes of automatic cancellation of the ICC system.
LASER BEAM ADJUST Outputs laser beam, calculates dislocation of the beam, and indicates adjustment direction.
SKIA6191E
Cause of cancellation Description
OPERATING WIPER Windshield wipers were operated at HI or LO speed operation.
OPERATING ABS ABS function was operated.
OPERATING TCS TCS function was operated.
OPERATING VDC VDC function was operated.
OPE SW VOLT CIRC Voltage outside the standard was detected.
LASER SUN BEAM Intense light such as sunlight entered ICC sensor light sensing part.
LASER TEMP Temperature around ICC sensor became low.
OP SW DOUBLE TOUCH ICC steering switches were pressed at the same time.
VDC/TCS OFF SW VDC OFF switch was pressed.
WHEEL SPD UNMATCH Wheel speed became different from AT vehicle speed.
TIRE SLIP Wheel slipped.
PKB SW ON Parking brake is applied.
IGN LOW VOLT Power supply voltage became low.
NO RECORD —

ACS-34
[ICC]
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION
Revision: August 20072004 QX56
SELF-DIAGNOSIS BY ICC SYSTEM DISPLAY WILL NOT RUN
Self Diagnosis Will Not Run
1. CHECK ICC SYSTEM DISPLAY

When ignition switch is ON, do all displays illuminate?
YES or NO
YES >> GO TO 2.
NO >> GO TO 5.
2. CHECK SELF-DIAGNOSIS

Disconnect ECM connectors, and check for damaged, bent or loose terminals. Securely connect them
again.

Can self-diagnosis for ICC system be performed?
YES or NO
YES >> Inspection End.
NO >> GO TO 3.
WKIA1985E
Component Failure Specific causes
ICC unit power supply malfunction No voltage supply from ignition switch Fuse blown
Harness open
Harness shorted
Ground cable not connected Harness open
Harness shorted
ICC steering switch malfunction No signal transmitted Harness open
Harness shorted
Spiral cable open
Spiral cable shorted
Switch or ECM malfunction
CAN communication system malfunction Signal not transmitted Harness open
Harness shorted
CAN communication outside the stan-
dard
Combination meter system malfunction Indication not possible Indicator malfunction
Indicator segments disappear
ICC unit malfunction Internal malfunction ICC unit

TROUBLE DIAGNOSIS — GENERAL DESCRIPTION
ACS-35
[ICC]
C
D
E
F
G
H
I
J
L
MA
B
ACS
Revision: August 20072004 QX56
3. CHECK ICC STEERING SWITCH

Check ICC steering switch. Refer to ACS-58, "ICC Steering Switch" .
OK or NG
OK >> GO TO 4.
NG >> Replace ICC steering switch. Refer to ACS-59, "
ICC Steering Switch"
4. CHECK HARNESS BETWEEN ECM AND ICC STEERING SWITCH

Check harness and spiral cable between ECM and ICC steering switch for open or short circuit.
OK or NG
OK >> GO TO 6
NG >> Repair or replace harness or spiral cable between ECM and ICC steering switch.
5. CHECK POWER SUPPLY FOR ICC UNIT

Check ICC unit power supply, and repair if necessary.

When ignition switch is ON, do all displays illuminate?
YES or NO
YES >> Perform self-diagnosis again.
NO >> GO TO 6.
6. CHECK CONNECTOR FOR ICC UNIT

Disconnect ICC unit connectors, and check terminals for bends and looseness. Securely connect them
again.

When ignition switch is ON, do all displays illuminate?
YES or NO
YES >> Perform self-diagnosis again.
NO >> GO TO 7.
7. CHECK CAN COMMUNICATION

Perform self-diagnosis with CONSULT-II, and check CAN communication system for malfunction.
OK or NG
OK >> Replace combination meter. Refer to IP-13, "Combination Meter"
NG >> CAN communication inspection. Refer to ACS-38, "DTC 20 CAN COMM CIRCUIT" .

ACS-36
[ICC]
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
Revision: August 20072004 QX56
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMSPFP:00000
Diagnostic Trouble Code (DTC) ChartEKS007X2
×:Applicable
DTC
No.CONSULT-II screen termsICC sys-
tem
warning
lampFail-safe
Malfunctions detected where...Refer-
ence
page Vehicle-
to-vehi-
cle dis-
tance
control
modeConven-
tional
(fixed
speed)
cruise
control
modeBrake
assist
(with pre-
view
function)
11 CONTROL UNIT××××

ICC unit internal malfunctionACS-37
12 VDC CONTROL UNIT××××

VDC malfunction

Brake booster signal harness is
open or shortedACS-37
20 CAN COMM CIRCUIT××××
ICC unit detected CAN communi-
cation malfunctionACS-38
31 POWER SUPPLY CIR1××××
ICC unit power supply voltage is
excessively low (less than 8V)ACS-38
34 POWER SUPPLY CIR2××××
ICC unit power supply voltage is
excessively high.ACS-38
41 VHCL SPEED SE CIRC××××

Wheel sensor malfunction

ABS actuator and electric unit
(control unit) malfunction

AT vehicle speed sensor mal-
function

TCM malfunctionACS-39
43 VDC/TCS/ABS CIRC××××
VDC/TCS/ABS system malfunc-
tionACS-39
45 BRAKE SW/ STOP L SW××××

ICC brake switch or stop lamp
switch harness is open or shorted

ICC brake switch or stop lamp
switch is stuck to OFF

ICC brake switch or stop lamp
switch is stuck to ONACS-40
46 OPERATION SW CIRC×××

ICC steering switch harness or
spiral cable is open or shorted

ICC steering switch malfunctionACS-41
74 LASER BEAM OFF CNTR×× ×
Laser beam of ICC sensor is off
the aiming pointACS-42
90 STOP LAMP RLY FIX×× ×
Normally open terminal of stop
lamp relay is stuckACS-43
92 ECM CIRCUIT××××

ECM malfunction

Accelerator pedal position sensor
malfunction

ICC unit malfunctionACS-47
96 NP RANGE×××

Park/neutral position switch har-
ness is open or shorted

Park/neutral position switch mal-
function

TCM malfunctionACS-48
97 AT CIRCUIT××
TCM malfunctionACS-48

TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
ACS-41
[ICC]
C
D
E
F
G
H
I
J
L
MA
B
ACS
Revision: August 20072004 QX56
6. CHECK ICC BRAKE HOLD RELAY
1. Turn ignition switch OFF.
2. Remove ICC brake hold relay.
3. Check continuity between terminals of ICC brake hold relay.
OK or NG
OK >> GO TO 7.
NG >> Replace ICC brake hold relay. Erase DTC and perform
ICC system running test. Then perform self-diagnosis of
ICC system again.
7. CHECK ICC BRAKE HOLD RELAY CIRCUIT
1. Disconnect connectors of ICC unit and stop lamp switch.
2. Check continuity between ICC unit harness connector B17 ter-
minal 38 (R/G) and ICC brake hold relay harness connector
E134 terminal 7 (R/G).
3. Check continuity between ICC unit harness connector B17 ter-
minal 38 (R/G) and stop lamp switch harness connector E38 ter-
minal 4 (R/G).
OK or NG
OK >> Replace ICC unit. Refer to ACS-59, "ICC Unit" . Erase
DTC and perform ICC system running test. Then perform self-diagnosis of ICC system again.
NG >>

Repair harness between ICC unit and ICC brake hold relay or stop lamp switch.

After repair, erase DTC and perform ICC system running test. Then, perform self-diagnosis of
ICC system again.
DTC 46 OPERATION SW CIRCEKS007X9
1. CHECK ECM CONNECTOR
1. Turn ignition switch OFF.
2. Disconnect ECM connector, and connect it securely again. Then erase DTC. Then, perform self-diagnosis
of ICC system again.
OK or NG
OK >>
Poor connector connection.

Check connector. (Check connector housing for disconnected, loose, bent, and collapsed ter-
minals. If any malfunction is detected, repair applicable part.) After repair, erase DTC, and per-
form ICC system running test. Then perform self-diagnosis of ICC system again.
NG >> GO TO 2.
2. CHECK ICC STEERING SWITCH

Check ICC steering switch. Refer to ACS-58, "ICC Steering Switch" .
OK or NG
OK >> GO TO 3.
NG >> Replace ICC steering switch assembly. Refer to ACS-59, "
ICC Steering Switch" . Erase DTC and
perform ICC system running test. Then perform self-diagnosis of ICC system again. 7 - 6 Continuity should not exist.
4 - 3 Continuity should exist.
SKIA6651E
Continuity should exist.
Continuity should exist.
WKIA3403E

ACS-42
[ICC]
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
Revision: August 20072004 QX56
3. CHECK ICC STEERING SWITCH SIGNAL CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect connectors of ECM and spiral cable.
3. Check continuity between ECM harness connectors E16 and
F54 terminals 67 (B), 99 (G/Y) and spiral cable M30 terminal 33
(B), 34 (G/Y).
OK or NG
OK >> GO TO 4.
NG >>

Repair harness between ECM and spiral cable.

Erase DTC and perform ICC system running test. Then, perform self-diagnosis of ICC system
again.
4. CHECK ICC STEERING SWITCH SIGNAL CIRCUIT
1. Disconnect remaining spiral cable connector.
2. Check continuity between spiral cable (to vehicle) harness con-
nector M30 terminal 33, 34 and spiral cable (to switch) harness
connector M102 terminal 14,15.
OK or NG
OK >> Replace ECM. Erase DTC and perform ICC system run-
ning test. Then perform self-diagnosis of ICC system
again.
NG >>

Replace spiral cable. Refer to SRS-47, "Removal
and Installation" .

Erase DTC and perform ICC system running test.
Then, perform self-diagnosis of ICC system again.
DTC 74 LASER BEAM OFF CENTEREKS007XE
1. DIAGNOSTIC CHECK
1. Adjust laser beam aiming. Then erase DTC, and perform ICC system running test. Refer to ACS-12,
"LASER BEAM AIMING ADJUSTMENT" .
2. After that, perform self-diagnosis of ICC system. Is DTC 74 LASER BEAM OFF CNTR indicated?
YES or NO
YES >>
Replace ICC sensor and adjust laser beam aiming. Refer to ACS-59, "ICC Sensor" .

After that, erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC
system again.
NO >> Inspection end.67 - 33, 99 - 34 Continuity should exist.
WKIA1928E
34 - 14, 33 - 15 Continuity should exist.
SKIA5979E