warning INFINITI QX56 2006 Factory Service Manual

PRECAUTIONSRSU-3
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Revision: November 2009 2006 QX56
PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
EES001GX
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER ”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:

To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.

Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.

Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Precautions for Rear SuspensionEES001GY

When installing the rubber bushings, the final tightening must be done under unladen condition and with
the tires on level ground. Oil will shorten the life of the rubber bushings, so wipe off any spilled oil immedi-
ately.

Unladen condition means the fuel tank, engine coolant and lubricants are at the full specification. The
spare tire, jack, hand tools, and mats are in their designated positions.

After installing suspension components, check the wheel alignment.

Caulking nuts are not reusable. Always use new caulking nuts for installation. New caulking nuts are pre-
oiled, do not apply any additional lubrication.

RSU-12
TROUBLE DIAGNOSIS
Revision: November 20092006 QX56
Basic InspectionEES001H6
AIR HOSES
1. Check for pinched or damaged air hoses between the suspension air reservoir and each load leveling rear
air suspension shock absorber. Reposition, repair or replace hoses as necessary.
2. Check the air hose connections at the suspension air reservoir and at the shock absorbers for leaks. If connections are leaking, repair or replace hoses as necessary.
POWER SYSTEM TERMINAL LOOSENESS AND BATTERY INSPECTION
Make sure the battery positive cable, negative cable and ground connection are not loose. In addition, make
sure the battery is sufficiently charged.
CK SUSP INDICATOR LAMP INSPECTION
1. Make sure the CK SUSP indicator lamp turns on for approximately 2 seconds when the ignition switch is
turned ON. If it does not, check the combination meter. Refer to DI-5, "
COMBINATION METERS" .
2. Make sure the lamp turns off approximately 2 seconds after the ignition switch is turned ON. If the lamp does not turn off, conduct self-diagnosis of the suspension control unit.
3. After conducting the self-diagnosis, be sure to erase the error memory. Refer to RSU-13, "
CONSULT-II
Function (AIR LEVELIZER)" .
CK SUSP Indicator Lamp TimingEES001H7
X: ON
—: OFF
Control Unit Input/Output Signal StandardEES001H8
ConditionCK SUSP
indicator lamp Remarks
Ignition switch OFF ––
Ignition switch ON X Turns off after approximately 2 seconds.
Te r m i n a l
No. Wire color
Item ConditionVoltage (V)
(Approx.)
1 V Compressor relay output
Ignition switch ON or STARTBattery voltage
3 W Height sensor signal input 0.2V - 4.8V
5 R Reference voltage 5V
6 G/R Ignition power
Battery voltage
7W /LB atte ry p ow er —
8 G/W Diagnostic K-line ——
9 SB Exhaust valve output Ignition switch ON or STARTBattery voltage
10 BR Warning lamp output ——
14 L Height sensor ground ——
15 BR/W Generator L signal input Engine running—
16 B Suspension control unit ground —0V

TROUBLE DIAGNOSISRSU-17
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Revision: November 2009 2006 QX56
CAUTION:
The "COMPRESSOR" active test will remain ON until it is turned off using CONSULT-II. Allowing the
compressor to run for an extended period of time may cause damage to air suspension system com-
ponents due to excessive pressure in the air suspension system.
NOTE:

"TEST IS STOPPED" is displayed approximately 10 seconds after operation starts for all active test items
except "COMPRESSOR".

After "TEST IS STOPPED" is displayed, to perform test again, repeat Step 6.
EXHAUST SOLENOIDOFF/ON
WARNING LAMP OFF/ON
Test Item
Description

RSU-24
TROUBLE DIAGNOSES FOR SYMPTOMS
Revision: November 20092006 QX56
TROUBLE DIAGNOSES FOR SYMPTOMSPFP:99999
Load Leveling Rear Air Suspension System Does Not OperateEES001HD
1. CHECK WARNING LAMP ACTIVATION
Make sure warning lamp remains off while driving.
OK or NG
OK >> GO TO 2.
NG >> Carry out self-diagnosis. Refer to RSU-14, "
SELF-DIAGNOSIS" .
2. CHECK FUSES AND FUSIBLE LINK
Check that the following fuses and fusible link are not blown.
OK or NG
OK >> GO TO 3.
NG >> If fuse or fusible link is blown, be sure to eliminate cause of malfunction before installing new fuse or fusible link. Refer to PG-4, "
POWER SUPPLY ROUTING CIRCUIT" .
3. CHECK SUSPENSION CONTROL UNIT POWER AND GROUND
1. Turn the ignition switch ON.
2. Check voltage between suspension control unit connector B3 terminal 6 and ground and between suspension control unit con-
nector B3 terminal 7 and ground.
3. Turn the ignition switch OFF.
4. Check continuity between suspension control unit connector B3 terminal 16 and ground.
OK or NG
OK >> GO TO 4.
NG >> Repair harness or connector.
Unit Terminals Signal nameFuse and fusible link No.
Suspension control unit 6
Ignition switch ON or START 12 (10A)
7 Battery power 29 (10A)
Compressor motor relay 5 g (30A)
Combination meter 24
Ignition switch ON or START 14 (10A)
8 Battery power 19 (10A)
Voltage: Approx. 12V
WEIA0069E
16 - Ground Continuity should exist.
WEIA0070E

TROUBLE DIAGNOSES FOR SYMPTOMSRSU-25
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Revision: November 2009 2006 QX56
4. CHECK GENERATOR SIGNAL INPUT
1. Start the engine.
2. Check voltage between suspension control unit connector B3 terminal 15 and ground.
OK or NG
OK >> Replace the suspension control unit. Refer to RSU-47,
"CONTROL UNIT" .
NG >> Repair the circuit.
CK SUSP Indicator Lamp Stays On When Ignition Switch Is Turned OnEES001HE
1. CARRY OUT SELF-DIAGNOSIS
Carry out self-diagnosis. Refer to RSU-14, "
SELF-DIAGNOSIS" .
Are malfunctions detected in self-diagnosis?
YES >> Refer to RSU-16, "Display Item List" .
NO >> Refer to DI-31, "
WARNING LAMPS" .
Voltage : Approx. 12V
WEIA0071E

RSU-28
REAR SUSPENSION ASSEMBLY
Revision: November 20092006 QX56
Wheel Alignment InspectionEES001HH
Rear Wheel Alignment Adjusting Bolts
PRELIMINARY INSPECTION
WARNING:
Always adjust the alignment with the vehicle on a flat surface. Use CONSULT-II “EXHAUST SOLE-
NOID” active test to release the air pressure from the rear load leveling air suspension system.
NOTE:
If alignment is out of specification, inspect and replace any damaged or worn rear suspension parts before
making any adjustments.
1. Check and adjust the wheel alignment with the vehicle under unladen conditions. “Unladen conditions”
means that the fuel, coolant, and lubricant are full; and that the spare tire, jack, hand tools and mats are in
their designated positions.
2. Check the tires for incorrect air pressure and excessive wear.
3. Check the wheels for runout and damage. Refer to WT-5, "
Inspection" .
4. Check the wheel bearing axial end play.
5. Check the shock absorbers. Refer to RSU-27, "
SHOCK ABSORBER INSPECTION" .
6. Check each mounting point of the suspension components for any excessive looseness or damage.
7. Check each link, arm, and the rear suspension member for any damage.
8. Check the vehicle height. Refer to RSU-49, "
Wheelarch Height (Unladen*1 )" .

If vehicle height is not within ± 10 mm (0.39 in) of the specification, perform the control unit initialization
procedure. Refer to RSU-47, "
Initialization Procedure" .
GENERAL INFORMATION AND RECOMMENDATIONS
1. A Four-Wheel Thrust Alignment should be performed.

This type of alignment is recommended for any NISSAN vehicle.

The four-wheel “thrust” process helps ensure that the vehicle is properly aligned and the steering wheel
is centered.

The alignment machine itself should be capable of accepting any NISSAN vehicle.

The alignment machine should be checked to ensure that it is level.
2. Make sure the alignment machine is properly calibrated.

Your alignment machine should be regularly calibrated in order to give correct information.
WEIA0102E
1. Rear lower link adjusting bolt, LH 2. Front lower link adjusting bolt, LH 3. Front lower link adjusting bolt, RH
4. Rear lower link adjusting bolt, RH
Axial end play : 0 mm (0 in)

RSU-40
REAR LOWER LINK & COIL SPRING
Revision: November 20092006 QX56
REAR LOWER LINK & COIL SPRINGPFP:551B0
Removal and Installation EES001HM
REMOVAL
1. Remove the wheel and tire assembly using power tool. Refer to WT-7, "Rotation" .
2. Use CONSULT-II "EXHAUST SOLENOID" active test to release the air pressure from the rear load level- ing air suspension system.
3. For removing the LH rear lower link and coil spring, remove the height sensor arm bracket bolt from the LH rear lower link.
4. Set a suitable jack to relieve the coil spring tension from the rear lower link.
WARNING:
Do not compress the coil spring when setting the jack.
5. Loosen the rear lower link adjusting bolt and nut connected to the rear suspension member, using power tool.
6. Remove the rear lower link bolt and nut from the knuckle using power tool.
7. Slowly lower the suitable jack to release the coil spring tension. Then remove the upper rubber seat, coil spring, and lower rubber seat from the rear lower link.
LEIA0080E
LEIA0077E
LEIA0009E
LEIA0077E

CONTROL UNITRSU-47
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Revision: November 2009 2006 QX56
CONTROL UNITPFP:47850
Removal and InstallationEES001HR
REMOVAL
1. Remove the rear LH interior trim panel. Refer to EI-35, "BODY SIDE TRIM" .
2. Disconnect the battery negative terminal.
3. Disconnect the suspension control unit electrical connector.
4. Remove the two bolts and remove the suspension control unit.
INSTALLATION
Installation is in the reverse order of removal.
Initialization ProcedureEES001HS
1. If control unit has been replaced, proceed to step 2. If control unit has not been replaced, use CONSULT- II “CLEAR HEIGHT INI ” work support function to clear initialization flag and value. The CK SUSP warning
lamp should illuminate. Using CONSULT-II “EXHAUST SOLENOID” active test, release the air pressure
from the rear load leveling air suspension system.
2. Roll vehicle forward and backward.
3. Use CONSULT-II “ADJUST HEIGHT INI ” work support function to set initialization condition.
4. Confirm that CK SUSP warning lamp is OFF.
LEIA0100E
Suspension control unit bolts : 6 N·m (0.6 kg-m, 53 in-lb)

SB-2
PRECAUTIONS
Revision: November 20092006 QX56
PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
EHS00161
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER ”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:

To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.

Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.

Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Precautions for Seat Belt ServiceEHS00162
CAUTION:

Before removing the seat belt pre-tensioner assembly, turn the ignition switch OFF, disconnect
both battery cables and wait at least 3 minutes.

After replacing or reinstalling seat belt pre-tensioner assembly, or reconnecting seat belt pre-ten-
sioner assembly connector, make sure entire SRS operates properly. Refer to SRS-20, "
SRS Oper-
ation Check" .

Do not disassemble buckle or seat belt assembly.

Do not reuse seat belt anchor bolts after removal. Replace with new ones.

Replace anchor bolts if they are deformed or worn out.

Never oil tongue and buckle.

If any component of seat belt assembly is questionable, do not repair. Replace the whole seat belt
assembly.

If webbing is cut, frayed, or damaged, replace seat belt assembly.

When replacing seat belt assembly, use a genuine NISSAN seat belt assembly.
AFTER A COLLISION
WARNING:

Inspect all seat belt assemblies including retractors and attaching hardware after any collision.

NISSAN recommends that all seat belt assemblies in use during a collision be replaced unless the
collision was minor and the belts show no damage and continue to operate properly. Failure to do
so could result in serious personal injury in an accident. Seat belt assemblies not in use during a
collision should also be replaced if either damage or improper operation is noted. Seat belt pre-
tensioner should be replaced even if the seat belts are not in use during a frontal collision in which
the air bags are deployed.
Replace any seat belt assembly (including anchor bolts) if:

The seat belt was in use at the time of a collision (except for minor collisions and the belts, retractors and
buckles show no damage and continue to operate properly).

The seat belt was damaged in an accident. (i.e., torn webbing, bent retractor or guide, etc.)

The seat belt attaching point was damaged in an accident. Inspect the seat belt attaching area for damage
or distortion and repair as necessary before installing a new seat belt assembly.

Anchor bolts are deformed or worn out.

The seat belt pre-tensioner should be replaced even if the seat belts are not in use during the collision in
which the air bags are deployed.

SEAT BELTSSB-11
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Revision: November 2009 2006 QX56
Seat Belt InspectionEHS00167
AFTER A COLLISION
WARNING:
Inspect all seat belt assemblies including retractors and attaching hardware after any collision.
NISSAN recommends that all seat belt assemblies in use during a collision be replaced unless the col-
lision was minor and the belts show no damage and continue to operate properly. Failure to do so
could result in serious personal injury in an accident. Seat belt assemblies not in use during a colli-
sion should also be replaced if either damage or improper operation is noted. Seat belt pre-tensioners
should be replaced even if the seat belts are not in use during a frontal collision in which the air bags
are deployed.
Replace any seat belt retractor and belt assembly (including anchor bolts) if:

The seat belt was in use at the time of a collision (except for minor collisions and the belts, retractors and
buckles show no damage and continue to operate properly).

The seat belt was damaged in an accident. (i.e. torn webbing, bent retractor or guide).

The seat belt attaching point was damaged in an accident. Inspect the seat belt attaching area for damage
or distortion and repair as necessary before installing a new seat belt retractor and belt assembly.

Anchor bolts are deformed or worn out.

The seat belt pre-tensioner should be replaced even if the seat belts are not in use during the collision in
which the air bags are deployed.
PRELIMINARY CHECKS
1. Check the seat belt warning lamp/chime for proper operation as follows:
a. Switch ignition ON. The seat belt warning lamp should illuminate. Also, the seat belt warning chime should
sound for about seven seconds.
b. Fasten drivers seat belt. The seat belt warning lamp should go out and the chime (if sounding) should stop.
2. If the air bag warning lamp is blinking, conduct self-diagnosis using CONSULT-II, and air bag warning lamp. Refer to SRS-20, "
SRS Operation Check" .
3. Check that the seat belt retractor and belt assembly, seat belt anchor and buckle bolts are securely attached.
4. Check the shoulder seat belt guide and shoulder belt height adjuster for front seats. Ensure guide swivels freely and that belt lays flat and does not bind in guide. Ensure height adjuster operates properly and
holds securely.
5. Check retractor operation:
a. Fully extend the seat belt webbing and check for twists, tears or other damage.
b. Allow the seat belt to retract. Ensure that belt returns smoothly and completely into the retractor. If the seat belt does not return smoothly, wipe the inside of the loops with a clean paper cloth, because dirt built
up in the loops of the upper anchors can cause the seat belts to retract slowly.
c. Fasten the seat belt. Check the seat belt returns smoothly and completely to the retractor. If the belt does not return smoothly, the cause may be an accumulation of dust or dirt. Use the “SEAT BELT TAPE SET”
and perform the following steps.
Inspect the front seat belt through-anchor:
1. Pull the seat belt out to a length of 500 mm (19.69 in) or more.
2. Use a clip or other device to hold the seat belt at the center pillar belt opening.
3. Pass a thin wire through the through-anchor belt opening. Hold both ends of the wire and pull taut while moving it up and down several times along the belt opening surface to remove dirt.
4. Any dirt that cannot be removed with the wire can be removed by cleaning the opening with a clean cloth.
5. Apply tape at the point where the belt contacts the through-anchor belt opening. NOTE:
Apply the tape so that there is no looseness or wrinkling.
6. Remove the clip holding the seat belt and check that the belt returns smoothly.
7. Repeat steps above as necessary to check the other seat belts.