check oil INFINITI QX56 2006 Factory Workshop Manual

ATC-10
PRECAUTIONS
Revision: November 20092006 QX56
CAUTION:
The new and former refrigerant connections use different O-ring configurations. Do not confuse O-
rings since they are not interchangeable. If a wrong O-ring is installed, refrigerant will leak at or
around the connection.
O-Ring Part Numbers and Specifications
*: Always check with the Parts Department for the latest parts information.
WARNING:
Make sure all refrigerant is discharged into the recycling equipment and the pressure in the system is
less than atmospheric pressure. Then gradually loosen the discharge side hose fitting and remove it.
CAUTION:
When replacing or cleaning refrigerant cycle components, observe the following.

When the compressor is removed, store it in the same position as it is when mounted on the car.
Failure to do so will cause oil to enter the low pressure chamber.

When connecting tubes, always use a torque wrench and a back-up wrench.

After disconnecting tubes, immediately plug all openings to prevent entry of dirt and moisture.

When installing an air conditioner in the vehicle, connect the pipes as the final stage of the opera-
tion. Do not remove the seal caps of pipes and other components until just before required for
connection.

Allow components stored in cool areas to warm to working area temperature before removing seal
caps. This prevents condensation from forming inside A/C components.

Thoroughly remove moisture from the refrigeration system before charging the refrigerant.

Always replace used O-rings.

When connecting tube, apply oil to circle of the O-rings shown in illustration. Be careful not to
apply oil to threaded portion.
Oil name: NISSAN A/C System Oil Type S (DH-PS) or equivalent
Part number: KLH00-PAGS0

O-ring must be closely attached to dented portion of tube.

When replacing the O-ring, be careful not to damage O-ring and tube.

Connect tube until you hear it click, then tighten the nut or bolt by hand until snug. Make sure that
the O-ring is installed to tube correctly.

After connecting line, conduct leak test and make sure that there is no leakage from connections.
When the gas leaking point is found, disconnect that line and replace the O-ring. Then tighten con-
nections of seal seat to the specified torque.
Connec-
tion typeO-ring
size Part number* D mm (in) W mm (in)
New 8 92471 N8210 6.8 (0.268) 1.85 (0.0728)
Former 10 J2476 89956 9.25 (0.3642) 1.78 (0.0701) New 1292472 N8210 10.9 (0.429) 2.43 (0.0957)
Former 92475 71L00 11.0 (0.433) 2.4 (0.094) New 1692473 N8210 13.6 (0.535) 2.43 (0.0957)
Former 92475 72L00 14.3 (0.563) 2.3 (0.091) New 1992474 N8210 16.5 (0.650) 2.43 (0.0957)
Former 92477 N8200 17.12 (0.6740) 1.78 (0.0701) New 24 92195 AH300 21.8 (0.858) 2.4 (0.094)
SHA814E

PRECAUTIONSATC-11
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Revision: November 2009 2006 QX56
Precautions for Servicing CompressorEJS003WV

Plug all openings to prevent moisture and foreign matter from entering.

When the compressor is removed, store it in the same position as it is when mounted on the car.

When replacing or repairing compressor, follow “Maintenance of Oil Quantity in Compressor”
exactly. Refer to AT C - 2 2 , "
Maintenance of Oil Quantity in Compressor" .

Keep friction surfaces between clutch and pulley clean. If the surface is contaminated with oil,
wipe it off by using a clean waste cloth moistened with thinner.

After compressor service operation, turn the compressor shaft by hand more than 5 turns in both
directions. This will equally distribute oil inside the compressor. After the compressor is installed,
let the engine idle and operate the compressor for 1 hour.

After replacing the compressor magnet clutch, apply voltage to the new one and check for normal
operation. Refer to ATC-176, "
Removal and Installation for Compressor Clutch"
Precautions for Service EquipmentEJS003WW
RECOVERY/RECYCLING EQUIPMENT
Follow the manufacturer's instructions for machine operation and machine maintenance. Never introduce any
refrigerant other than that specified into the machine.
ELECTRONIC LEAK DETECTOR
Follow the manufacturer's instructions for tester operation and tester maintenance.
1. Plug 2. O-ringA. Torque wrench
B. Apply oil C. Do not apply oil to threadsD. NG (no good)
E. OK (okay) F. Inflated portion
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PREPARATIONATC-15
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Revision: November 2009 2006 QX56
—
(J-41995)
Electronic refrigerant leak detector Power supply:

DC 12V (battery terminal)
—
(J-43926)
Refrigerant dye leak detection kit
Kit includes:
(J-42220) UV lamp and UV safety
goggles
(J-41459) Refrigerant dye injector
(J-41447) qty. 24
HFC-134a (R-134a) refrigerant
dye
(J-43872) Refrigerant dye cleaner Power supply:

DC 12V (battery terminal)
—
(J-42220)
Fluorescent dye leak detector Power supply:

DC 12V (battery terminal)
For checking refrigerant leak when flu-
orescent dye is installed in A/C system.
Includes: UV lamp and UV safety gog-
gles
—
(J-41447)
HFC-134a (R-134a) Fluorescent
leak detection dye
(Box of 24, 1/4 ounce bottles) Application: For HFC-134a (R-134a)
PAG oil
Container: 1/4 ounce (7.4cc) bottle
(Includes self-adhesive dye identifica-
tion labels for affixing to vehicle after
charging system with dye.)
—
(J-41459)
HFC-134a (R-134a) Dye injector
Use with J-41447, 1/4 ounce bottle For injecting 1/4 ounce of fluorescent
leak detection dye into A/C system.
—
(J-43872)
Refrigerant dye cleaner For cleaning dye spills.
Tool number
(Kent-Moore No.)
Tool name
Description
AHA281A
ZHA200H
SHA438F
SHA439F
SHA440F
SHA441F

ATC-22
OIL
Revision: November 20092006 QX56
OILPFP:KLG00
Maintenance of Oil Quantity in CompressorEJS003X4
The oil in the compressor circulates through the system with the refrigerant. Add oil to compressor when
replacing any component or after a large refrigerant leakage has occurred. It is important to maintain the spec-
ified amount.
If oil quantity is not maintained properly, the following malfunctions may result:

Lack of oil: May lead to a seized compressor

Excessive oil: Inadequate cooling (thermal exchange interference)
OIL
Name: NISSAN A/C System Oil Type S (DH-PS) or equivalent
Part number: KLH00-PAGS0
CHECKING AND ADJUSTING
CAUTION:
If excessive oil leakage is noted, do not perform the oil return operation.
Start the engine and set the following conditions:
Test Condition

Engine speed: Idling to 1,200 rpm

A/C switch: On

Blower fan speed: MAX position

Temp. control: Optional [Set so that intake air temperature is 25° to 30 ° C (77 ° to 86 °F)]

Intake position: Recirculation ( )

Perform oil return operation for about ten minutes
Adjust the oil quantity according to the following table.
Oil Adjusting Procedure for Components Replacement Except Compressor
After replacing any of the following major components, add the correct amount of oil to the system.
Amount of oil to be added :

*1: If refrigerant leak is small, no addition of oil is needed.
Part replaced Oil to be added to system
Remarks
Amount of oil
m (US fl oz, Imp fl oz)
Front evaporator 75 (2.5, 2.6)—
Rear evaporator 75 (2.5, 2.6)—
Condenser 75 (2.5, 2.6)—
Liquid tank 5 (0.2, 0.2)Add if compressor is not replaced.
In case of refrigerant leak 30 (1.0, 1.1)
Large leak
— Small leak *1

OIL
ATC-23
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Oil Adjustment Procedure for Compressor Replacement
1. Before connecting recovery/recycling equipment to vehicle, check recovery/recycling equipment gauges.
No refrigerant pressure should be displayed. If NG, recover refrigerant from equipment lines.
2. Connect recovery/recycling equipment to vehicle. Confirm refrigerant purity in supply tank using recovery/ recycling equipment and refrigerant identifier. If NG, refer to AT C - 5 , "
Contaminated Refrigerant" .
3. Confirm refrigerant purity in vehicle A/C system using recovery/recycling equipment and refrigerant identi- fier. If NG, refer to AT C - 5 , "
Contaminated Refrigerant" .
4. Discharge refrigerant into the refrigerant recovery/recycling equipment. Measure oil discharged into the recovery/recycling equipment.
5. Drain the oil from the “old” (removed) compressor into a graduated container and recover the amount of
oil drained.
6. Drain the oil from the “new ” compressor into a separate, clean container.
7. Measure an amount of new oil installed equal to amount drained from “old” compressor. Add this oil to
“new ” compressor through the suction port opening.
8. Measure an amount of new oil equal to the amount recovered during discharging. Add this oil to “new”
compressor through the suction port opening.
9. If the liquid tank also needs to be replaced, add an additional 5 m (0.2 US fl oz, 0.2 Imp fl oz) of oil at this time.
1. New compressor 2. Old compressor3. Recovery/recycling equipment
4. Measuring cup X 5. Measuring cup Y6. New oil
A. Drain oil from the new compressor into clean container B. Record amount of oil recovered C.
Add an additional 5 m (0.2 US fl oz,
0.2 Imp fl oz) of new oil when replac-
ing liquid tank
D. Install new oil equal to recorded amounts in measuring cups X plus Y
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TROUBLE DIAGNOSISATC-97
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5. CHECK FRONT BLOWER MOTOR RELAY (SWITCH SIDE) CIRCUIT FOR OPEN
Check continuity between front blower motor relay harness connec-
tor M107 terminal 3 and front blower motor harness connector M62
terminal 2.
OK or NG
OK >> GO TO 6.
NG >> Repair harness or connector.
6. CHECK VARIABLE BLOWER CONTROL POWER SUPPLY CIRCUIT FOR OPEN
1. Disconnect variable blower control harness connector.
2. Check continuity between front blower motor relay harness con- nector M107 terminals 3 and variable blower control harness
connector M122 terminal 1.
OK or NG
OK >> GO TO 7.
NG >> Repair harness or connector.
7. CHECK VARIABLE BLOWER CONTROL SIGNAL CIRCUIT
1. Disconnect front air control connector.
2. Check continuity between front air control harness connector M49 terminal 13 and variable blower control harness connector
M122 terminal 2.
OK or NG
OK >> GO TO 8.
NG >> Repair harness or connector.
8. CHECK FRONT BLOWER MOTOR RELAY (COIL SIDE) POWER SUPPLY
1. Turn ignition switch ON.
2. Check voltage between front blower motor relay harness con- nector M107 terminal 2 and ground.
OK or NG
OK >> GO TO 9.
NG >> Repair harness or connector. 3 - 2
: Continuity should exist.
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3 - 1: Continuity should exist.
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13 - 2: Continuity should exist.
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2 - Ground: Battery voltage.
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ATC-98
TROUBLE DIAGNOSIS
Revision: November 20092006 QX56
9. CHECK FRONT BLOWER MOTOR RELAY (COIL SIDE) GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Check continuity between front blower motor relay connector M107 terminal 1 and front air control harness connector M49 ter-
minal 26.
OK or NG
OK >> Replace front air control. Refer to ATC-144, "FRONT
AIR CONTROL" .
NG >> Repair harness or connector.
10. REPLACE FUSES
1. Replace fuses.
2. Activate the front blower motor.
3. Do fuses blow?
YES or NO
YES >> GO TO 11.
NO >> Inspection End.
11 . CHECK FRONT BLOWER MOTOR POWER SUPPLY CIRCUIT FOR SHORT
1. Turn ignition switch OFF.
2. Disconnect front blower motor connector and variable blower control connector.
3. Check continuity between variable blower control harness con- nector M122 terminal 1 and ground.
OK or NG
OK >> GO TO 12.
NG >> Repair harness or connector.
12. CHECK VARIABLE BLOWER CONTROL SIGNAL CIRCUIT
1. Disconnect front air control connector.
2. Check continuity between front air control harness connector M49 terminal 13 and variable blower control harness connector
M122 terminal 2.
OK or NG
OK >> GO TO 13.
NG >> Repair harness or connector.
13. CHECK FRONT BLOWER MOTOR
Refer to ATC-100, "
Front Blower Motor" .
OK or NG
OK >> GO TO 14.
NG >> Replace front blower motor. Refer to ATC-149, "
Removal and Installation" .
1 - 26
: Continuity should exist.
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1 - Ground.: Continuity should not exist.
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13 - 2 : Continuity should exist.
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ATC-100
TROUBLE DIAGNOSIS
Revision: November 20092006 QX56
COMPONENT INSPECTION
Front Blower Motor Relay
Check continuity between terminals by supplying 12 volts and
ground to coil side terminals of relay.
Front Blower Motor
Confirm smooth rotation of the blower motor.

Ensure that there are no foreign particles inside the blower unit.

Apply 12 volts to terminal 2 and ground to terminal 1 and verify
that the motor operates freely and quietly.
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ATC-106
TROUBLE DIAGNOSIS
Revision: November 20092006 QX56
6. CHECK REAR BLOWER MOTOR RELAY (COIL SIDE) POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect fuse block (J/B) connector M39.
3. Turn ignition switch ON.
4. Set rear blower switch (front) to any position except OFF, REAR, or 4 - speed.
5. Check voltage between fuse block (J/B) harness connector M39 terminal 3Q and ground.
OK or NG
OK >> GO TO 7.
NG >> GO TO 20.
7. CHECK REAR BLOWER MOTOR RELAY (COIL SIDE) GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect fuse block (J/B) connector M3.
3. Check continuity between fuse block (J/B) harness connector M3 terminal 7N and ground.
OK or NG
OK >> Replace fuse block (J/B).
NG >> Repair harness or connector.
8. REPLACE FUSE
Refer to PG-76, "
FUSE BLOCK-JUNCTION BOX (J/B)"
Fuse should not open when rear blower motor is activated.
OK or NG
OK >> Inspection End.
NG >> GO TO 9.
9. CHECK REAR BLOWER MOTOR POWER SUPPLY CIRCUIT FOR SHORT
1. Turn ignition switch OFF.
2. Disconnect fuse block (J/B) connector M3 and rear blower motor connector.
3. Check continuity between rear blower motor harness connector B134 terminal 2 and ground.
OK or NG
OK >> Check rear blower motor. Refer to ATC-100, "Front
Blower Motor" .
NG >> Repair harness or connector. 3Q - Ground : Battery voltage.
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7N - Ground
: Continuity should exist.
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2 - Ground: Continuity should not exist.
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TROUBLE DIAGNOSISATC-109
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18. CHECK REAR BLOWER SWITCH (FRONT)
Refer to AT C - 11 0 , "
Rear Blower Switch (Front)" .
OK or NG
OK >> GO TO 19.
NG >> Replace rear blower switch (front). Refer to ATC-144, "
FRONT AIR CONTROL"
19. CHECK REAR BLOWER SWITCH (REAR)
Refer to AT C - 11 0 , "
Rear Blower Switch (Rear)" .
OK or NG
OK >> Inspection End.
NG >> Replace rear blower switch (rear). Refer to ATC-144, "
REAR AIR CONTROL"
20. CHECK CIRCUIT BETWEEN FRONT AIR CONTROL AND FUSE BLOCK (J/B) [REAR BLOWER
MOTOR RELAY (COIL SIDE) POWER]
1. Disconnect front air control and fuse block (J/B) connectors M39.
2. Check continuity between front air control harness connector M50 terminal 38 and fuse block (J/B) connector M39 terminal
3Q.
OK or NG
OK >> Replace front air control. Refer to ATC-144, "FRONT
AIR CONTROL" .
NG >> Repair harness or connector. Continuity should exist.LJIA0111E