check transmission fluid INFINITI QX56 2006 Factory Service Manual
[x] Cancel search | Manufacturer: INFINITI, Model Year: 2006, Model line: QX56, Model: INFINITI QX56 2006Pages: 3383, PDF Size: 51.76 MB
Page 76 of 3383
AT-1
AUTOMATIC TRANSMISSION
C TRANSMISSION/TRANSAXLE
CONTENTS
DE
F
G H
I
J
K L
M
SECTION
A
B
AT
Revision: November 2009 2006 QX56
INDEX FOR DTC ...................................................
..... 5
Alphabetical Index ............................................... ..... 5
DTC No. Index .................................................... ..... 6
PRECAUTIONS ..................................................... ..... 7
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ............................................................. ..... 7
Precautions for On Board Diagnostic (OBD) System
of A/T and Engine .................................................... 7
Precautions ......................................................... ..... 8
Service Notice or Precautions ............................. ..... 9
PREPARATION ...................................................... ... 10
Special Service Tools .......................................... ... 10
Commercial Service Tools ................................... .... 11
A/T FLUID .............................................................. ... 12
Changing Automatic Transmission Fluid (ATF) ... ... 12
Checking Automatic Transmission Fluid (ATF) ... ... 12
A/T Fluid Cooler Cleaning ................................... ... 14
A/T CONTROL SYSTEM ....................................... ... 17
Cross-Sectional View (2WD models) .................. ... 17
Cross-Sectional View (4WD models) .................. ... 18
Shift Mechanism .................................................. ... 19
TCM Function ...................................................... ... 30
CAN Communication ........................................... ... 31
Input/Output Signal of TCM ................................. ... 31
Line Pressure Control ......................................... ... 32
Shift Control ........................................................ ... 33
Lock-up Control ................................................... ... 34
Engine Brake Control .......................................... ... 36
Control Valve ....................................................... ... 36
ON BOARD DIAGNOSTIC (OBD) SYSTEM ......... ... 38
Introduction ......................................................... ... 38
OBD-II Function for A/T System .......................... ... 38
One or Two Trip Detection Logic of OBD-II ......... ... 38
OBD-II Diagnostic Trouble Code (DTC) .............. ... 38
Malfunction Indicator Lamp (MIL) ........................ ... 41
TROUBLE DIAGNOSIS ......................................... ... 42
DTC Inspection Priority Chart ............................. ... 42
Fail-Safe .............................................................. ... 42
How To Perform Trouble Diagnosis For Quick and Accurate Repair ...................................................
... 44
A/T Electrical Parts Location ............................... ... 49
Circuit Diagram ....................................................... 50
Inspections Before Trouble Diagnosis ................. ... 51
Check Before Engine is Started ........................... ... 55
Check at Idle ........................................................... 55
Cruise Test - Part 1 .............................................. ... 56
Cruise Test - Part 2 .............................................. ... 58
Cruise Test - Part 3 .............................................. ... 59
Vehicle Speed When Shifting Gears ................... ... 60
Vehicle Speed When Performing and Releasing
Complete Lock-up .................................................. 60
Vehicle Speed When Performing and Releasing
Slip Lock-up ............................................................ 60
Symptom Chart ....................................................... 61
TCM Input/Output Signal Reference Values ........ ... 83
CONSULT-II Function (A/T) ................................. ... 84
DTC U1000 CAN COMMUNICATION LINE ........... ... 96
Description ........................................................... ... 96
On Board Diagnosis Logic ................................... ... 96
Possible Cause ....................................................... 96
DTC Confirmation Procedure .............................. ... 96
Wiring Diagram — AT — CAN ............................. ... 97
Diagnostic Procedure .......................................... ... 99
DTC P0615 START SIGNAL CIRCUIT .................. .100
Description ........................................................... .100
CONSULT-II Reference Value ............................. .100
On Board Diagnosis Logic ................................... .100
Possible Cause .................................................... .100
DTC Confirmation Procedure .............................. .100
Wiring Diagram — AT — STSIG ......................... .101
Diagnostic Procedure .......................................... .102
DTC P0700 TCM .................................................... .104
Description ........................................................... .104
On Board Diagnosis Logic ................................... .104
Possible Cause .................................................... .104
DTC Confirmation Procedure .............................. .104
Diagnostic Procedure .......................................... .104
DTC P0705 PARK/NEUTRAL POSITION SWITCH .105
Description ........................................................... .105
Page 79 of 3383
AT-4Revision: November 20092006 QX56
Shift Lock Control Unit Reference Values ............
.223
Component Inspection ......................................... .224
SHIFT CONTROL SYSTEM ................................... .226
Control Device Removal and Installation ............. .226
Adjustment of A/T Position .................................. .227
Checking of A/T Position ..................................... .227
ON-VEHICLE SERVICE ......................................... .228
Oil Pan ................................................................. .228
Control Valve With TCM and A/T Fluid Temperature
Sensor 2 .............................................................. .230
Rear Oil Seal ....................................................... .240
AIR BREATHER HOSE .......................................... .241
Removal and Installation ..................................... .241
TRANSMISSION ASSEMBLY ............................... .243
Removal and Installation (2WD) .......................... .243
Removal and Installation (4WD) .......................... .246
OVERHAUL ............................................................ .250
Components ........................................................ .250
Oil Channel .......................................................... .258
Locations of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings ......................... .260
DISASSEMBLY ...................................................... .264
Disassembly ........................................................ .264
REPAIR FOR COMPONENT PARTS ..................... .282
Oil Pump .............................................................. .282Front Sun Gear, 3rd One-Way Clutch ..................
.284
Front Carrier, Input Clutch, Rear Internal Gear .... .286
Mid Sun Gear, Rear Sun Gear, High and Low
Reverse Clutch Hub ............................................. .291
High and Low Reverse Clutch ............................. .296
Direct Clutch ........................................................ .298
ASSEMBLY ............................................................ .300
Assembly (1) ........................................................ .300
Adjustment ........................................................... .313
Assembly (2) ........................................................ .316
SERVICE DATA AND SPECIFICATIONS (SDS) ... .323
General Specifications ......................................... .323
Vehicle Speed When Shifting Gears .................... .323
Vehicle Speed When Performing and Releasing
Complete Lock-up ................................................ .324
Vehicle Speed When Performing and Releasing
Slip Lock-up ......................................................... .324
Stall Speed ........................................................... .324
Line Pressure ....................................................... .324
A/T Fluid Temperature Sensor ............................. .324
Turbine Revolution Sensor ................................... .324
Vehicle Speed Sensor A/T (Revolution Sensor) .. .324
Reverse brake ...................................................... .325
Total End Play ...................................................... .325
Page 83 of 3383
AT-8
PRECAUTIONS
Revision: November 20092006 QX56
Precautions ECS00CDL
Before connecting or disconnecting the A/T assembly har-
ness connector, turn ignition switch “OFF” and disconnect
negative battery cable. Because battery voltage is applied
to TCM even if ignition switch is turned “OFF”.
After performing each TROUBLE DIAGNOSIS, perform
“DTC (Diagnostic Trouble Code) CONFIRMATION PROCE-
DURE”.
If the repair is completed the DTC should not be displayed
in the “DTC CONFIRMATION PROCEDURE”.
Always use the specified brand of ATF. Refer to MA-11, "RECOMMENDED FLUIDS AND LUBRICANTS" .
Use paper rags not cloth rags during work.
After replacing the ATF, dispose of the waste oil using the methods prescribed by law, ordinance, etc.
Before proceeding with disassembly, thoroughly clean the outside of the transmission. It is important to
prevent the internal parts from becoming contaminated by dirt or other foreign matter.
Disassembly should be done in a clean work area.
Use lint-free cloth or towels for wiping parts clean. Common shop rags can leave fibers that could interfere
with the operation of the transmission.
Place disassembled parts in order for easier and proper assembly.
All parts should be carefully cleaned with a general purpose, non-flammable solvent before inspection or
reassembly.
Gaskets, seals and O-rings should be replaced any time the transmission is disassembled.
It is very important to perform functional tests whenever they are indicated.
The valve body contains precision parts and requires extreme care when parts are removed and serviced.
Place disassembled valve body parts in order for easier and proper assembly. Care will also prevent
springs and small parts from becoming scattered or lost.
Properly installed valves, sleeves, plugs, etc. will slide along bores in valve body under their own weight.
Before assembly, apply a coat of recommended ATF to all parts. Apply petroleum jelly to protect O-rings
and seals, or hold bearings and washers in place during assembly. Do not use grease.
Extreme care should be taken to avoid damage to O-rings, seals and gaskets when assembling.
Clean or replace ATF cooler if excessive foreign material is found in oil pan or clogging strainer. Refer to
AT- 1 4 , "
A/T Fluid Cooler Cleaning" .
After overhaul, refill the transmission with new ATF.
When the A/T drain plug is removed, only some of the fluid is drained. Old A/T fluid will remain in torque
converter and ATF cooling system.
Always follow the procedures under “Changing A/T Fluid” in the AT section when changing A/T fluid. Refer
to AT- 1 2 , "
Changing Automatic Transmission Fluid (ATF)" , AT- 1 2 , "Checking Automatic Transmission
Fluid (ATF)" .
SEF289H
SEF217U
Page 87 of 3383
AT-12
A/T FLUID
Revision: November 20092006 QX56
A/T FLUIDPFP:KLE40
Changing Automatic Transmission Fluid (ATF)ECS00EPX
1. Drive the vehicle to warm up the ATF to 80° C (176 ° F).
2. Stop the engine.
3. Remove the ATF level gauge bolt.
4. Drain the ATF from the drain plug hole and then install the drain plug with a new gasket. Refill the transmission with new ATF.
Always refill with the same volume as the drained ATF. Use the
ATF level gauge to check the ATF level as shown. Add ATF as
necessary.
To flush out the old ATF from the coolers, pour new ATF into the charging pipe with the engine idling
and at the same time drain the old ATF from the auxiliary transmission oil cooler hose return line.
When the color of the ATF coming out of the auxiliary transmission oil cooler hose return line is about
the same as the color of the new ATF, flushing out the old ATF is complete. The amount of new trans-
mission ATF used for flushing should be 30% to 50% of the specified capacity.
CAUTION:
Use only the specified ATF. Do not mix with other fluids.
Using an ATF other than the specified ATF will cause deterioration in driveability and automatic
transmission durability, and may damage the automatic transmission, which is not covered by
the warranty.
When filling the transmission with ATF, do not spill the ATF on any heat generating parts such
as the exhaust manifold.
Do not reuse the drain plug gasket.
5. Install the ATF level gauge in the ATF charging pipe and tighten the level gauge bolt to specification.
6. Drive the vehicle to warm up the ATF to 80 ° C (176 ° F).
7. Check the ATF level and condition. Refer to AT- 1 2 , "
Checking Automatic Transmission Fluid (ATF)" . If the
ATF is still dirty, repeat steps 2 through 5.
Checking Automatic Transmission Fluid (ATF)ECS00EPY
1. Remove the ATF level gauge bolt.
2. Before driving, the ATF level can be checked at ATF tempera- tures of 30 ° to 50 °C (86 ° to 122 °F) using the “COLD” range on
the ATF level gauge as follows:
a. Park the vehicle on a level surface and set the parking brake.
b. Start the engine and move the selector lever through each gear position. Shift the selector lever into the “P” position.
c. Check the ATF level with the engine idling.
d. Remove the ATF level gauge and wipe it clean with a lint-free paper.
CAUTION:
When wiping the ATF from the ATF level gauge, always use
a lint-free paper, not a cloth.Drain plug : Refer to
AT- 2 5 0 , "
Components" .
WLIA0014E
ATF type and capacity : Refer to MA-11, "Fluids and Lubricants" .
Drain plug : Refer to AT- 2 5 0 , "
Components" .
Level gauge bolt : Refer to AT- 2 5 0 , "
Components" .
WLIA0014E
Page 88 of 3383
A/T FLUIDAT-13
DE
F
G H
I
J
K L
M A
B
AT
Revision: November 2009 2006 QX56
e. Re-insert the ATF level gauge into the charging pipe until the
cap contacts the top of the charging pipe as shown.
CAUTION:
To check ATF level, insert the ATF level gauge until the cap
contacts the top of the charging pipe, with the gauge
reversed from the normal inserted position.
f. Remove the ATF level gauge and note the ATF level. If the ATF level is at low side of range, add ATF to the transmission
through the charging pipe.
CAUTION:
Do not overfill the transmission with ATF.
g. Install the ATF level gauge and the ATF level gauge bolt.
3. Warm up the engine.
4. Check for any ATF leaks.
5. Drive the vehicle to increase the ATF temperature to 80 ° C (176 ° F).
6. Allow the ATF temperature to fall to approximately 65 °C (149 °F). Use the CONSULT-II to monitor the ATF
temperature as follows:
NOTE:
ATF level will be greatly affected by temperature as shown. Therefore monitor the ATF temperature data
using the CONSULT-II.
a. Connect CONSULT-II to data link connector.
b. Select “MAIN SIGNALS ” in “DATA MONITOR ” mode for “A/T” with CONSULT-II.
c. Read out the value of “ATF TEMP 1”.
7. Re-check the ATF level at ATF temperatures of approximately 65°C (149 °F) using the “HOT ” range on the ATF level gauge as
shown.
CAUTION:
When wiping the ATF from the ATF level gauge, always
use lint-free paper, not a cloth. ATF level gauge bolt : Refer to AT- 2 5 0 , "
Components" .
SCIA1684E
SLIA0016E
WLIA0014E
Page 89 of 3383
AT-14
A/T FLUID
Revision: November 20092006 QX56
To check the ATF level, insert the ATF level gauge until
the cap contacts the top of the charging pipe, with the
gauge reversed from the normal inserted position as
shown.
8. Check the ATF condition.
If the ATF is very dark or has some burned smell, there may be an internal problem with the transmis-
sion. Refer to AT- 1 7 6 , "
TROUBLE DIAGNOSIS FOR SYMPTOMS" . Flush the transmission cooling
system after repairing the transmission.
If the ATF contains frictional material (clutches, bands, etc.), replace the radiator and flush the transmis-
sion cooler lines using cleaning solvent and compressed air after repairing the transmission.
9. Install the ATF level gauge in the ATF charging pipe and install the level gauge bolt.
10. Tighten the level gauge bolt to specification.
A/T Fluid Cooler CleaningECS00CDS
Whenever an automatic transmission is repaired, overhauled, or replaced, the A/T fluid cooler mounted in the
radiator must be inspected and cleaned.
Metal debris and friction material, if present, can become trapped in the A/T fluid cooler. This debris can con-
taminate the newly serviced A/T or, in severe cases, can block or restrict the flow of A/T fluid. In either case,
malfunction of the newly serviced A/T may result.
Debris, if present, may build up as A/T fluid enters the cooler inlet. It will be necessary to back flush the cooler
through the cooler outlet in order to flush out any built up debris.
A/T FLUID COOLER CLEANING PROCEDURE
1. Position an oil pan under the automatic transmission's inlet and outlet cooler hoses.
2. Identify the inlet and outlet fluid cooler hoses.
3. Disconnect the fluid cooler inlet and outlet rubber hoses from the steel cooler tubes or bypass valve.
NOTE:
Replace the cooler hoses if rubber material from the hose
remains on the tube fitting.
4. Allow any A/T fluid that remains in the cooler hoses to drain into the oil pan.
5. Insert the extension adapter hose of a can of Transmission Cooler Cleaner (Nissan P/N 999MP-AM006) into the cooler out-
let hose.
CAUTION:
Wear safety glasses and rubber gloves when spraying
the Transmission Cooler Cleaner.
Spray cooler cleaner only with adequate ventilation.
Avoid contact with eyes and skin.
Do not breath vapors or spray mist.
SCIA1684E
Level gauge bolt: : Refer to AT- 2 5 0 , "Components" .
SCIA3830E
SCIA3831E
Page 105 of 3383
AT-30
A/T CONTROL SYSTEM
Revision: November 20092006 QX56
TCM FunctionECS00CDW
The function of the TCM is to:
Receive input signals sent from various switches and sensors.
Determine required line pressure, shifting point, lock-up operation, and engine brake operation.
Send required output signals to the respective solenoids.
CONTROL SYSTEM OUTLINE
The automatic transmission senses vehicle operating conditions through various sensors or signals. It always
controls the optimum shift position and reduces shifting and lock-up shocks.
CONTROL SYSTEM DIAGRAM
SENSORS (or SIGNALS)
TCM
ACTUATORS
PNP switch
Accelerator pedal position sensor
Closed throttle position signal
Wide open throttle position signal
Engine speed signal
A/T fluid temperature sensor
Revolution sensor
Vehicle speed signal
Stop lamp switch signal
Turbine revolution sensor
1st position switch signal
4th position switch signal
ATF pressure switch signal
Tow mode switch signal Shift control
Line pressure control
Lock-up control
Engine brake control
Timing control
Fail-safe control
Self-diagnosis
CONSULT-II communication line
Duet-EA control
CAN system
Input clutch solenoid valve
Direct clutch solenoid valve
Front brake solenoid valve
High and low reverse clutch
solenoid valve
Low coast brake solenoid valve
Torque converter clutch solenoid
valve
Line pressure solenoid valve
A/T CHECK indicator lamp
Starter relay
Back-up lamp relay
SCIA5624E
Page 126 of 3383
TROUBLE DIAGNOSISAT-51
DE
F
G H
I
J
K L
M A
B
AT
Revision: November 2009 2006 QX56
Inspections Before Trouble DiagnosisECS00CEE
A/T FLUID CHECK
Fluid Leakage and Fluid Level Check
Inspect for fluid leakage and check the fluid level. Refer to AT- 1 2 , "Changing Automatic Transmission
Fluid (ATF)" .
Fluid Condition Check
Inspect the fluid condition.
STALL TEST
Stall Test Procedure
1. Inspect the amount of engine oil. Replenish the engine oil if necessary.
2. Drive for about 10 minutes to warm up the vehicle so that the A/
T fluid temperature is 50 to 80 °C (122 to 176 °F). Inspect the
amount of ATF. Replenish if necessary.
3. Securely engage the parking brake so that the tires do not turn.
4. Engine start, apply foot brake, and place selector lever in “D”
position.
5. While holding down the foot brake, gradually press down the accelerator pedal.
6. Quickly read off the stall speed, then quickly remove your foot from the accelerator pedal.
CAUTION:
Do not hold down the accelerator pedal for more than 5 sec-
onds during this test.
7. Move the selector lever to the “N” position.
Fluid condition Conceivable Cause Required Operation
Varnished (viscous
varnish state) Clutch, brake
scorchedReplace the ATF and check the A/T
main unit and the vehicle for mal-
functions (wire harnesses, cooler
pipes, etc.)
Milky white or
cloudy Water in the fluidReplace the ATF and check for
places where water is getting in.
Large amount of
metal powder mixed
in Unusual wear of
sliding parts within
A/T
Replace the ATF and check for
improper operation of the A/T.
SAT638A
SAT647B
SCIA1224E
SAT514G
Page 256 of 3383
TROUBLE DIAGNOSIS FOR SYMPTOMSAT-181
DE
F
G H
I
J
K L
M A
B
AT
Revision: November 2009 2006 QX56
3. CHECK A/T FLUID CONDITION
1. Remove oil pan. Refer to AT- 2 3 0 , "
Control Valve With TCM and A/T Fluid Temperature Sensor 2" .
2. Check A/T fluid condition. Refer to AT- 1 2 , "
Checking Automatic
Transmission Fluid (ATF)" .
OK or NG
OK >> INSPECTION END
NG >> GO TO 4.
4. DETECT MALFUNCTIONING ITEM
Check the malfunction items. If any items are damaged, repair or replace damaged parts. Refer to AT- 6 1 ,
"Symptom Chart" (Symptom No.58).
OK or NG
OK >> INSPECTION END
NG >> Repair or replace damaged parts.
In “N” Position, Vehicle MovesECS00CK6
SYMPTOM:
Vehicle moves forward or backward when selecting “N” position.
DIAGNOSTIC PROCEDURE
1. CHECK PNP SWITCH CIRCUIT
Perform self-diagnosis. Refer to AT- 8 6 , "
SELF-DIAGNOSTIC RESULT MODE" .
Do the self-diagnostic results indicate PNP switch?
YES >> Check the malfunctioning system. Refer to AT- 1 0 5 , "DTC P0705 PARK/NEUTRAL POSITION
SWITCH" .
NO >> GO TO 2.
2. CHECK CONTROL CABLE
Check the control cable.
Refer to AT- 2 2 7 , "Checking of A/T Position" .
OK or NG
OK >> GO TO 3.
NG >> Adjust control cable. Refer to AT- 2 2 7 , "
Adjustment of A/
T Position" .
SCIA5199E
LCIA0345E
Page 257 of 3383
AT-182
TROUBLE DIAGNOSIS FOR SYMPTOMS
Revision: November 20092006 QX56
3. CHECK A/T FLUID LEVEL
Check A/T fluid level. Refer to AT- 1 2 , "
Checking Automatic Trans-
mission Fluid (ATF)" .
OK or NG
OK >> GO TO 4.
NG >> Refill ATF.
4. CHECK A/T FLUID CONDITION
1. Remove oil pan. Refer to AT- 2 3 0 , "
Control Valve With TCM and A/T Fluid Temperature Sensor 2" .
2. Check A/T fluid condition. Refer to AT- 1 2 , "
Checking Automatic
Transmission Fluid (ATF)" .
OK or NG
OK >> GO TO 5.
NG >> Check the malfunction items. If any items are damaged, repair or replace damaged parts. Refer to AT- 6 1 , "
Symp-
tom Chart" (Symptom No.60).
5. CHECK SYMPTOM
Check again. Refer to AT- 5 5 , "
Check at Idle" .
OK or NG
OK >> INSPECTION END
NG >> GO TO 6.
6. PERFORM TCM INSPECTION
1. Perform TCM input/output signals inspection. Refer to AT- 8 3 , "
TCM Input/Output Signal Reference Val-
ues" .
2. If NG, recheck A/T assembly harness connector terminals for damage or loose connection with harness connector.
OK or NG
OK >> INSPECTION END
NG >> Repair or replace damaged parts.
Large Shock (“N” to “D” Position)ECS00CK7
SYMPTOM:
A noticeable shock occurs when the selector lever is shifted from the “N” to “D” position.
DIAGNOSTIC PROCEDURE
1. CHECK SELF-DIAGNOSTIC RESULTS
Perform self-diagnosis. Refer to AT- 8 6 , "
SELF-DIAGNOSTIC RESULT MODE" .
Do the self-diagnostic results indicate A/T fluid temperature sensor, engine speed signal, accelerator pedal
position sensor, ATF pressure switch 1, front brake solenoid valve, CAN communication line?
YES >> Check the malfunctioning system. Refer to AT- 1 2 7 , "DTC P1710 A/T FLUID TEMPERATURE
SENSOR CIRCUIT" , AT- 11 6 , "DTC P0725 ENGINE SPEED SIGNAL" ., AT- 1 2 4 , "DTC P1705
SAT638A
SCIA5199E