Fuel system INFINITI QX56 2008 Factory User Guide

EC-6
Component Description .........................................359
On Board Diagnosis Logic .....................................359
DTC Confirmation Procedure ................................359
Diagnosis Procedure .............................................360
P2101 ELECTRIC THROTTLE CONTROL
FUNCTION .......................................................
362
Description ........................................................... ..362
On Board Diagnosis Logic .....................................362
DTC Confirmation Procedure ................................362
Diagnosis Procedure .............................................362
Component Inspection ...........................................365
P2118 THROTTLE CONTROL MOTOR ..........366
Component Description ....................................... ..366
On Board Diagnosis Logic .....................................366
DTC Confirmation Procedure ................................366
Diagnosis Procedure .............................................366
Component Inspection ...........................................367
P2119 ELECTRIC THROTTLE CONTROL
ACTUATOR .....................................................
368
Component Description ....................................... ..368
On Board Diagnosis Logic .....................................368
DTC Confirmation Procedure ................................368
Diagnosis Procedure .............................................369
P2122, P2123 APP SENSOR ..........................370
Component Description ....................................... ..370
On Board Diagnosis Logic .....................................370
DTC Confirmation Procedure ................................370
Diagnosis Procedure .............................................371
Component Inspection ...........................................372
P2127, P2128 APP SENSOR ..........................373
Component Description ....................................... ..373
On Board Diagnosis Logic .....................................373
DTC Confirmation Procedure ................................373
Diagnosis Procedure .............................................373
Component Inspection ...........................................376
P2135 TP SENSOR .........................................377
Component Description ....................................... ..377
On Board Diagnosis Logic .....................................377
DTC Confirmation Procedure ................................377
Diagnosis Procedure .............................................377
Component Inspection ...........................................380
P2138 APP SENSOR ......................................381
Component Description ....................................... ..381
On Board Diagnosis Logic .....................................381
DTC Confirmation Procedure ................................381
Diagnosis Procedure .............................................382
Component Inspection ...........................................384
P2A00, P2A03 A/F SENSOR 1 .......................385
Component Description ....................................... ..385
On Board Diagnosis Logic .....................................385
DTC Confirmation Procedure ................................385
Diagnosis Procedure .............................................386
ASCD BRAKE SWITCH ...................................390
Component Description ....................................... .390
Diagnosis Procedure .............................................390
Component Inspection ..........................................393
ASCD INDICATOR ...........................................394
Component Description ....................................... .394
Diagnosis Procedure .............................................394
COOLING FAN .................................................395
Diagnosis Procedure ............................................ .395
Component Inspection ..........................................395
ELECTRICAL LOAD SIGNAL ..........................397
Description ........................................................... .397
Diagnosis Procedure .............................................397
FUEL INJECTOR ..............................................399
Component Description ....................................... .399
Diagnosis Procedure .............................................399
Component Inspection ..........................................401
FUEL PUMP .....................................................402
Description ........................................................... .402
Diagnosis Procedure .............................................402
Component Inspection ..........................................405
ICC BRAKE SWITCH ..................................... ..406
Component Description ....................................... .406
Diagnosis Procedure .............................................406
Component Inspection ..........................................409
IGNITION SIGNAL ............................................411
Component Description ....................................... .411
Diagnosis Procedure .............................................411
Component Inspection ..........................................414
ON BOARD REFUELING VAPOR RECOV-
ERY (ORVR) .....................................................
416
System Description .............................................. .416
Diagnosis Procedure .............................................416
Component Inspection ..........................................418
POSITIVE CRANKCASE VENTILATION .........421
Description ........................................................... .421
Component Inspection ..........................................421
REFRIGERANT PRESSURE SENSOR ...........423
Component Description ....................................... .423
Diagnosis Procedure .............................................423
ECU DIAGNOSIS ......................................426
ECM ................................................................ ..426
CONSULT-lll Reference Value in Data Monitor
Mode .................................................................... .
426
ECM Harness Connector Terminal Layout ...........429
ECM Terminal and Reference Value ....................429
Wiring Diagram - ENGINE CONTROL SYSTEM - .439
Fail-Safe Chart ......................................................459
DTC Inspection Priority Chart ...............................461
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EC-7
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DTC Index ...........................................................
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462
Emission-related Diagnostic Information ...............466
SYMPTOM DIAGNOSIS ..... .......................481
ENGINE CONTROL SYSTEM SYMPTOMS .. ..481
Symptom Matrix Chart ........................................ ..481
NORMAL OPERATING CONDITION ...............485
Fuel Cut Control (at No Load and High Engine
Speed) ................................................................. ..
485
PRECAUTION ............................................486
PRECAUTIONS .............................................. ..486
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ..
486
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ............................... ..
486
On Board Diagnosis (OBD) System of Engine and
A/T .........................................................................
487
Precaution .............................................................487
PREPARATION .........................................491
PREPARATION .............................................. ..491
Special Service Tool ........................................... ..491
Commercial Service Tool ......................................492
ON-VEHICLE MAINTENANCE ..................494
FUEL PRESSURE .......................................... ..494
Fuel Pressure Check .............................................494
EVAP LEAK CHECK ......................................496
How to Detect Fuel Vapor Leakage ..................... ..496
ON-VEHICLE REPAIR ...............................498
EVAP CANISTER ............................................498
Component Inspection ......................................... ..498
Removal and Installation .......................................498
INTAKE VALVE TIMING CONTROL ..............500
Intake Valve Timing Control Solenoid Valve (LH) ..500
Intake Valve Timing Cont rol Solenoid Valve (RH) ..500
Intake Valve Timing Control Position Sensor (LH) ..501
Intake Valve Timing Control Position Sensor (RH) ..501
Camshaft Position Sensor (PHASE) .....................501
SERVICE DATA AND SPECIFICATIONS
(SDS) ............... .......................................... .
503
SERVICE DATA AND SPECIFICATIONS
(SDS) ...............................................................
503
Fuel Pressure ...................................................... ..503
Idle Speed and Ignition Timing ..............................503
Calculated Load Value ..........................................503
Mass Air Flow Sensor ............................................503
Intake Air Temperature Sensor .............................503
Engine Coolant Temperature Sensor ....................503
A/F Sensor 1 Heater ..............................................503
Heated Oxygen sensor 2 Heater ...........................504
Crankshaft Position Sensor (POS) ........................504
Camshaft Position Sensor (PHASE) .....................504
Throttle Control Motor ............................................504
Fuel Injector ...........................................................504
Fuel Pump .............................................................504
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EC-8
< BASIC INSPECTION >[VK56DE]
DIAGNOSIS AND REPAIR WORKFLOW
BASIC INSPECTION
DIAGNOSIS AND REPAIR WORKFLOW
Trouble Diagnosis IntroductionINFOID:0000000001351337
INTRODUCTION
The engine has an ECM to control major systems such as fuel con-
trol, ignition control, idle air control system, etc. The ECM accepts
input signals from sensors and instantly drives actuators. It is essen-
tial that both input and output signals are proper and stable. At the
same time, it is important that there are no malfunctions such as vac-
uum leaks, fouled spark plugs, or
other malfunctions with the engine.
It is much more difficult to diagnose an incident that occurs intermit-
tently rather than continuously. Most intermittent incidents are
caused by poor electric connections or improper wiring. In this case,
careful checking of suspected circuits may help prevent the replace-
ment of good parts.
A visual check only may not find the cause of the incidents. A road
test with CONSULT-III (or GST) or a circuit tester connected should
be performed. Follow the Work Flow on "WORK FLOW" .
Before undertaking actual checks, take a few minutes to talk with a
customer who approaches with a driveability complaint. The cus-
tomer can supply good information about such incidents, especially
intermittent ones. Find out what symptoms are present and under
what conditions they occur. A Di agnostic Worksheet like the example
on "Worksheet Sample" should be used.
Start your diagnosis by looking fo r conventional malfunctions first.
This will help troubleshoot driveability malfunctions on an electroni-
cally controlled engine vehicle.
WORK FLOW
MEF036D
SEF233G
SEF234G
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EC-22
< FUNCTION DIAGNOSIS >[VK56DE]
ENGINE CONTROL SYSTEM
Engine Control Comp onent Parts Location
INFOID:0000000001351343
1. ECM 2. Battery current sensor 3. Power steering pressure sensor
4. Ignition coil (with power transistor) and spark plug (bank 2) 5. Refrigerant pressure sensor 6. Intake valve timing control position
sensor (bank 2)
7. Intake valve timing control solenoid valve (bank 2) 8. Engine coolant temperature sensor 9. Electric throttle control actuator
10. Intake valve timing control position sensor (bank 1) 11. Intake valve timing control solenoid
valve (bank 1) 12. Cooling fan motor
13. Camshaft position sensor (PHASE) 14. I gnition coil (with power transistor)
and spark plug (bank 1) 15. Mass air flow sensor (with intake air
temperature sensor)
16. A/F sensor 1 (bank 1) 17. EVAP service port 18. Fuel injector (bank 1)
19. Knock sensor (bank 1) 20. EVAP canister purge volume control
solenoid valve 21. Knock sensor (bank 2)
22. Fuel injector (bank 2) 23. A/F sensor 1 (bank 2) 24. IPDM E/R
BBIA0743E
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ENGINE CONTROL SYSTEMEC-25
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1. EVAP canister purge volume control
solenoid valve (view with engine
cover removed) 2. EVAP service port (view with engine
cover removed) 3. Crankshaft position sensor (POS)
(view from under the vehicle)
4. Engine oil pan (view from under the vehicle) 5. Condenser-1
6. Brake fluid reservoir
7. EVAP canister (view with fuel tank removed) 8. EVAP control system pressure sen-
sor (view with fuel tank removed) 9. EVAP canister vent control valve
(view with fuel tank removed)
10. Rear suspension member (view with fuel tank removed) 11. Refrigerant pressure sensor (view
with front grille removed) 12. Intake valve timing control position
sensor (bank 2) (view with engine
cover and intake air duct removed)
13. Intake valve timing control position sensor (bank 1) (view with engine
cover and intake air duct removed) 14. Intake valve timing control solenoid
valve (bank 2) (view with engine cov-
er and intake air duct removed) 15. Drive belt (view with engine cover
and intake air duct removed)
16. Radiator hose (view with engine cov- er and intake air duct removed) 17. Intake valve timing control solenoid
valve (bank 1) (view with engine cov-
er and intake air duct removed)
: Vehicle front
BBIA0774E
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EC-28
< FUNCTION DIAGNOSIS >[VK56DE]
MULTIPORT FUEL INJECTION SYSTEM
MULTIPORT FUEL INJECTION SYSTEM
System DescriptionINFOID:0000000001351227
INPUT/OUTPUT SIGNAL CHART
*1: This sensor is not used to control the engine system. This is used only for the on board diagnosis.
*2: This signal is sent to the ECM through CAN communication line.
*3: ECM determines the start signal status by the signals of engine speed and battery voltage.
SYSTEM DESCRIPTION
The amount of fuel injected from the fuel injector is
determined by the ECM. The ECM controls the length of
time the valve remains open (injection pulse duration). T he amount of fuel injected is a program value in the
ECM memory. The program value is preset by engine operating conditions. These conditions are determined
by input signals (for engine speed and intake air) from both the crankshaft position sensor and the mass air
flow sensor.
VARIOUS FUEL INJECTION I NCREASE/DECREASE COMPENSATION
In addition, the amount of fuel injected is compensated to improve engine performance under various operat-
ing conditions as listed below.
<Fuel increase>• During warm-up
• When starting the engine
• During acceleration
• Hot-engine operation
• When selector lever is changed from N to D
• High-load, high-speed operation
<Fuel decrease>
• During deceleration
• During high engine speed operation
Sensor Input signal to ECMECM functionActuator
Crankshaft position sensor (POS) Engine speed*
3
Piston position
Fuel injection
& mixture ratio
controlFuel injector
Camshaft position sensor (PHASE)
Mass air flow sensor
Amount of intake air
Engine coolant temperature sensor Engine coolant temperature
Air fuel ratio (A/F) sensor 1 Density of oxygen in exhaust gas
Throttle position sensor Throttle position
Accelerator pedal position sensor Accelerator pedal position
TCM Gear position
Knock sensor Engine knocking condition
Battery Battery voltage*
3
Power steering pressure sensorPower steering operation
Heated oxygen sensor 2*
1Density of oxygen in exhaust gas
ABS actuator and electric unit (control unit) VDC/TCS operation command*
2
Air conditioner switchAir conditioner operation*2
Wheel sensorVehicle speed*2
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MULTIPORT FUEL INJECTION SYSTEMEC-29
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MIXTURE RATIO FEEDBACK CONTROL (CLOSED LOOP CONTROL)
The mixture ratio feedback system prov
ides the best air-fuel mixture ratio for driveability and emission control.
The three way catalyst (manifold) can then better r educe CO, HC and NOx emissions. This system uses air
fuel ratio (A/F) sensor 1 in the exhaust manifold to monitor whether the engine operation is rich or lean. The
ECM adjusts the injection pulse width according to the sensor voltage signal. For more information about air
fuel ratio (A/F) sensor 1, refer to EC-141
. This maintains the mixture ratio within the range of stoichiometric
(ideal air-fuel mixture).
This stage is referred to as the closed loop control condition.
Heated oxygen sensor 2 is located downstream of the th ree way catalyst (manifold). Even if the switching
characteristics of air fuel ratio (A/F) sensor 1 shift, the air-fuel ratio is controlled to stoichiometric by the signal
from heated oxygen sensor 2.
Open Loop Control
The open loop system condition refers to when the ECM detects any of the following conditions. Feedback
control stops in order to maintain stabilized fuel combustion.
• Deceleration and acceleration
• High-load, high-speed operation
• Malfunction of A/F sensor 1 or its circuit
• Insufficient activation of A/F sensor 1 at low engine coolant temperature
• High engine coolant temperature
• During warm-up
• After shifting from N to D
• When starting the engine
MIXTURE RATIO SELF-LEARNING CONTROL
The mixture ratio feedback control system monitors the mixture ratio signal transmitted from A/F sensor 1.
This feedback signal is then sent to the ECM. The ECM controls the basic mixture ratio as close to the theoret-
ical mixture ratio as possible. However, the basic mi xture ratio is not necessarily controlled as originally
designed. Both manufacturing differences (i.e., mass air flow sensor hot wire) and characteristic changes dur-
ing operation (i.e., injector clogging) directly affect mixture ratio.
Accordingly, the difference between the basic and theoretical mixture ratios is monitored in this system. This is
then computed in terms of “injection pulse duration” to automatically compensate for the difference between
the two ratios.
“Fuel trim” refers to the feedback compensation value co mpared against the basic injection duration. Fuel trim
includes short term fuel trim and long term fuel trim.
“Short term fuel trim” is the short-term fuel compensati on used to maintain the mixture ratio at its theoretical
value. The signal from A/F sensor 1 indicates whether the mixture ratio is RICH or LEAN compared to the the-
oretical value. The signal then triggers a reduction in fuel volume if the mixture ratio is rich, and an increase in
fuel volume if it is lean.
“Long term fuel trim” is overall fuel compensation ca rried out long-term to compensate for continual deviation
of the short term fuel trim from the central value. Such deviation will occur due to individual engine differences,
wear over time and changes in the usage environment.
PBIB3020E
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EC-30
< FUNCTION DIAGNOSIS >[VK56DE]
MULTIPORT FUEL INJECTION SYSTEM
FUEL INJECTION TIMING
Two types of systems are used.
Sequential Multiport Fuel Injection System
Fuel is injected into each cylinder during each engine cycle according to the firing order. This system is used
when the engine is running.
Simultaneous Multiport
Fuel Injection System
Fuel is injected simultaneously into all eight cylinders twice each engine cycle. In other words, pulse signals of
the same width are simultaneously transmitted from the ECM.
The eight fuel injectors will then receive the signals two times for each engine cycle.
This system is used when the engine is being started and/or if the fail-safe system (CPU) is operating.
FUEL SHUT-OFF
Fuel to each cylinder is cut off during deceleration, operation of the engine at excessively high speeds or oper-
ation of the vehicle at excessively high speed.
PBIB0122E
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ELECTRIC IGNITION SYSTEMEC-31
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ELECTRIC IGNITION SYSTEM
System DescriptionINFOID:0000000001351228
INPUT/OUTPUT SIGNAL CHART
*1: This signal is sent to the ECM through CAN communication line.
*2: ECM determines the start signal status by the signals of engine speed and battery voltage.
SYSTEM DESCRIPTION
Firing order: 1 - 8 - 7 - 3 - 6 - 5 - 4 -2
The ignition timing is controlled by the ECM to maintain the best air-fuel ratio for every running condition of the
engine. The ignition timing data is stored in the ECM.
The ECM receives information such as the injection
pulse width and camshaft position sensor signal. Comput-
ing this information, ignition signals are transmitted to the power transistor.
During the following conditions, the ignition timing is revi sed by the ECM according to the other data stored in
the ECM.
• At starting
• During warm-up
•At idle
• At low battery voltage
• During acceleration
The knock sensor retard system is designed only for emergencies. The basic ignition timing is programmed
within the anti-knocking zone, if recommended fuel is used under dry conditions. The retard system does not
operate under normal driving conditions. If engine knocking occurs, the knock sensor monitors the condition.
The signal is transmitted to the ECM. The ECM retards the ignition timing to eliminate the knocking condition.
SensorInput signal to ECMECM functionActuator
Crankshaft position sensor (POS) Engine speed*
2
Piston position
Ignition timing
controlPower transistor
Camshaft position sensor (PHASE)
Mass air flow sensor
Amount of intake air
Engine coolant temperature sensor Engine coolant temperature
Throttle position sensor Throttle position
Accelerator pedal position sensor Accelerator pedal position
Knock sensor Engine knocking
TCM Gear position
Battery Battery voltage*
2
Wheel sensor
Vehicle speed*1
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EVAPORATIVE EMISSION SYSTEMEC-37
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EVAPORATIVE EMISSION SYSTEM
DescriptionINFOID:0000000001351241
SYSTEM DESCRIPTION
The evaporative emission system is used to reduce hydr
ocarbons emitted into the atmosphere from the fuel
system. This reduction of hydrocarbons is accompli shed by activated charcoals in the EVAP canister.
The fuel vapor in the sealed fuel tank is led into the EVAP canister which contains activated carbon and the
vapor is stored there when the engine is not oper ating or when refueling to the fuel tank.
The vapor in the EVAP canister is purged by the air through the purge line to the intake manifold when the
engine is operating. EVAP canister purge volume control solenoid valve is controlled by ECM. When the
engine operates, the flow rate of vapor controlled by EVAP canister purge volume control solenoid valve is
proportionally regulated as the air flow increases.
EVAP canister purge volume control solenoid valve al so shuts off the vapor purge line during decelerating and
idling.
PBIB1631E
Revision: March 2010 2008 QX56