INFINITI QX56 2008 Factory Service Manual

REAR DRIVE SHAFTRAX-13
< DISASSEMBLY AND ASSEMBLY >
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• Check the ball sliding surface for any co mpression scars, cracks, or fractures.
• Check for any damage to the serrated part. CAUTION:
If any defective conditions are found, install a new housing, ball cage, steel ball, and inner race as a
set.
ASSEMBLY
Final Drive Side
1. If the plug has been removed, use Tool to press in a new one. NOTE:
Discard the old plug and use a new one for assembly.
2. Wrap the serrated part of the shaft with tape. Install the boot band and boot to shaft.
NOTE:
Discard the old boot band and boot and use a new one for
assembly.
3. Remove the tape wound around the serrated part of the shaft.
4. Install the ball cage, steel ball, and inner race assembly on the shaft, and secure them tightly using the snap ring.
NOTE:
Discard the old snap ring and use a new one for assembly.
5. Insert the specified quantity of Genuine NISSAN Grease or equivalent, onto the housing (indicated by * marks), and install it
onto shaft. Refer to MA-12, "
Fluids and Lubricants".
6. Install the stopper ring onto the housing. Tool number : KV38100500 ( — )
: KV38102200 ( — )
SDIA1153E
SFA800
SDIA1125E
Grease capacity : 175 − 195 g (6.17 − 6.88 oz)
RAC0678D
Revision: March 2010 2008 QX56

RAX-14
< DISASSEMBLY AND ASSEMBLY >
REAR DRIVE SHAFT
7. After installation, pull on the shaft to check engagement between the joint sub-assembly and the stopper
ring.
8. Install the boot securely into the grooves (indicated by * marks) as shown.
CAUTION:
If there is grease on boot mo unting surfaces (indicated by*
marks) of shaft and housing, boot may come off. Remove
all grease from surfaces.
9. Check that the boot installation length “L” is the length indicated below. Insert a flat-bladed screwdriver or similar tool into smaller
side of boot. Bleed the air from the boot to prevent any boot
deformation.
CAUTION:
• The boot may break if the boot installation length is less than the specified value.
• Do not to touch the tip of the screw driver to the inside of the boot.
10. Secure the big and small ends of the boot with the new boot bands as shown.
NOTE:
Discard the old boot bands and use new ones for assembly.
11. After installing the housing and shaft, rotate the boot to check that the boot is positioned correctly. If the boot is not positioned correctly, reposition t he boot and secure the boot using a new boot band.
Wheel Side
1. Insert the Genuine NISSAN Grease or equivalent, into the joint
sub-assembly serration hole until the grease begins to ooze
from the ball groove and serration hole. Refer to MA-12, "
Fluids
and Lubricants". After inserting the grease, use a shop cloth to
wipe off the grease that has oozed out.
2. Wind the serrated part of the shaft with tape. Install the boot
band and boot onto the shaft. Do not damage the boot.
NOTE:
Discard the old boot band and boot and use a new one for
assembly.
3. Remove the protective tape wound around the serrated part of the shaft. Boot installation length
“L ” : 147.9 mm (5.82 in)
WDIA0045E
SFA395
SDIA1127E
SFA800
Revision: March 2010 2008 QX56

REAR DRIVE SHAFTRAX-15
< DISASSEMBLY AND ASSEMBLY >
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4. Attach the circlip to the shaft. The circlip must fit securely into
the shaft groove. Attach the nut to the joint sub-assembly.
Use a soft hammer to press-fit the circlip.
NOTE:
Discard the old circlip and use a new one for assembly.
5. Insert the specified quantity of Genuine NISSAN Grease or equivalent, into the housing from the large end of the boot. Refer
to MA-12, "
Fluids and Lubricants".
6. Install the boot securely into the grooves (indicated by the * marks) as shown.
CAUTION:
If there is grease on the bo ot mounting surfaces (indicated
by the * marks) of the shaft and housing, the boot may
come off. Remove all grease from the shaft surfaces.
7. Check that the boot installation length “L” is the specified length. Insert a flat-bladed screwdriver or similar tool into the smaller
side of the boot. Bleed the air from the boot to prevent boot
deformation.
CAUTION:
• The boot may break if the boot installation length is less than the specified length.
• Do not contact inside surface of boot with the tip of the screwdriver.
8. Secure the big and small ends of the boot using new boot bands using Tool as shown.
NOTE:
Discard the old boot bands and use new ones for assembly.
• Secure boot band so that dimension "M" meets specification as shown.
9. After installing the joint sub-assembly and shaft, rota te the boot to check that it is positioned correctly. If
the boot is not positioned correctly, reposition the boot and secure the boot using a new boot band.
Grease capacity : 140
− 160 g (4.93 − 5.64 oz)
RAC0049D
Boot installation length “L” : 134.5 mm (5.30 in)
WDIA0046E
RAC1133D
Dimension "M" : 1.0 - 4.0 (0.039 - 0.157)
DSF0047D
Revision: March 2010 2008 QX56

RAX-16
< SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
Wheel BearingINFOID:0000000004886838
Drive ShaftINFOID:0000000004886839
Boot BandsINFOID:0000000004886840
Unit: mm (in)
Axial end play0 mm (0 in)
JointWheel sideFinal drive side
Grease capacity 140
− 160 g
(4.93 − 5.64 oz) 175
− 195 g
(6.17 − 6.88 oz)
Boot installed length 134.5 mm (5.30 in)147.9 mm (5.82 in)
Dimension "M" 1.0 - 4.0 (0.039 - 0.157)
DSF0047D
Revision: March 2010 2008 QX56

RF-1
BODY EXTERIOR, DOORS, ROOF & VEHICLE SECURITY
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CONTENTS
ROOF
BASIC INSPECTION ....... .............................3
DIAGNOSIS AND REPAIR WORKFLOW ..... .....3
Work Flow ........................................................... ......3
INSPECTION AND ADJUSTMENT .....................5
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT .................................................... ......
5
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT : Description ..................................
5
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT : Special Repair Requirement .......
5
BASIC INSPECTION ...................................................5
BASIC INSPECTION : Spec ial Repair Require-
ment .................................................................... ......
5
FUNCTION DIAGNOSIS ...............................6
SUNROOF SYSTEM ...................................... .....6
System Diagram ................................................. ......6
System Description ...................................................6
Component Parts Location ......................................7
Component Description ............................................7
DIAGNOSIS SYSTEM (BCM) .............................8
COMMON ITEM ..................................................... ......8
COMMON ITEM : CONSULT-III Function (BCM -
COMMON ITEM) .......................................................
8
RETAINED PWR .........................................................8
RETAINED PWR : CONSULT-III Function (BCM -
RETAINED PWR) .....................................................
8
COMPONENT DIAGNOSIS .........................10
POWER SUPPLY AND GROUND CIRCUIT .. ....10
SUNROOF MOTOR ASSEMBLY .......................... ....10
SUNROOF MOTOR ASSEMBLY :
Diagnosis Procedure ..............................................
10
SUNROOF MOTOR ASSEMBLY : Special Repair
Requirement ........................................................ ....
11
SUNROOF SWITCH CIRCUIT ..........................12
Description ...............................................................12
Component Function Check ..................................12
Diagnosis Procedure ...............................................12
DOOR SWITCH .................................................14
Description ...............................................................14
Component Function Check ....................................14
Diagnosis Procedure ...............................................14
Component Inspection .............................................15
ECU DIAGNOSIS .........................................16
BCM (BODY CONTROL MODULE) .................16
Reference Value .................................................. ....16
Terminal Layout .......................................................18
Physical Values ................................................... ....18
Wiring Diagram ........................................................24
Fail Safe ..................................................................27
DTC Inspection Priority Chart ...............................28
DTC Index ...............................................................28
SUNROOF SYSTEM .........................................30
Reference Value ......................................................30
Wiring Diagram ........................................................31
SYMPTOM DIAGNOSIS ..............................35
SUNROOF DOES NOT OPERATE PROPER-
LY ......................................................................
35
Diagnosis Procedure ........................................... ....35
AUTO OPERATION DOES NOT OPERATE ....36
Diagnosis Procedure ...............................................36
DOES NOT STOP FULLY-OPEN OR FULLY-
CLOSED POSITION ..........................................
37
Diagnosis Procedure ...............................................37
Revision: March 2010 2008 QX56

RF-2
RETAINED POWER OPERATION DOES NOT
OPERATE PROPERLY .....................................
38
Diagnosis Procedure ........................................... ...38
SUNROOF DOES NOT OPERATE ANTI-
PINCH FUNCTION .......................................... ...
39
Diagnosis Procedure ........................................... ...39
SQUEAK AND RATTLE TROUBLE DIAG-
NOSES ...............................................................
40
Work Flow ............................................................ ...40
Inspection Procedure ..............................................42
Diagnostic Worksheet .............................................44
PRECAUTION .............................................46
PRECAUTIONS .............................................. ...46
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .............................................................. ...
46
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ..................................
46
Precaution ...............................................................47
PREPARATION ..........................................48
PREPARATION .............................................. ...48
Special Service Tool ............................................ ...48
Commercial Service Tool ........................................48
ON-VEHICLE REPAIR ...............................49
SUNROOF SYSTEM ...................................... ...49
Inspection ............................................................. ...49
Exploded View ........................................................52
Removal and Installation .........................................53
Revision: March 2010 2008 QX56

DIAGNOSIS AND REPAIR WORKFLOWRF-3
< BASIC INSPECTION >
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BASIC INSPECTION
DIAGNOSIS AND REPAIR WORKFLOW
Work FlowINFOID:0000000001731918
OVERALL SEQUENCE
DETAILED FLOW
ALKIA0859GB
Revision: March 2010 2008 QX56

RF-4
< BASIC INSPECTION >
DIAGNOSIS AND REPAIR WORKFLOW
1. GET INFORMATION FOR SYMPTOM
Get the detailed information from the customer about the symptom (the condition and the environment when
the incident/malfunction occurred).
>> GO TO 2
2. CONFIRM THE SYMPTOM
Confirm the symptom described by the customer.
Verify relation between the symptom and the condition when the symptom is detected.
>> GO TO 3
3. PERFORM BASIC INSPECTION
Perform RF-5, "
BASIC INSPECTION : Special Repair Requirement".
Inspection End>>GO TO 4
4. DETECT MALFUNCTIONING SYSTEM BY SYMPTOM DIAGNOSIS
Detect malfunctioning system according to symptom diagnosis based on the confirmed symptom in step 4,
and determine the trouble diagnosis order based on possible causes and symptom.
>> GO TO 5
5. DETECT MALFUNCTIONING PART BY DIAGNOSTIC PROCEDURE
Inspect according to Diagnostic Procedure of the system.
NOTE:
The Diagnostic Procedure described based on open circuit inspection. A short circuit inspection is also
required for the circuit check in the Diagnostic Procedure.
Is malfunctioning part detected?
YES >> GO TO 6
NO >> Check voltage of related BCM terminals using CONSULT-III.
6. REPAIR OR REPLACE THE MALFUNCTIONING PART
1. Repair or replace the malfunctioning part.
2. Reconnect parts or connectors di sconnected during Diagnostic Procedure.
>> GO TO 7
7. FINAL CHECK
When symptom was described from the customer, refer to confirmed symptom in step 3 or 4, and check that
the symptom is not detected.
Does the symptom reappear?
YES >> GO TO 5
NO >> Inspection End.
Revision: March 2010 2008 QX56

INSPECTION AND ADJUSTMENTRF-5
< BASIC INSPECTION >
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INSPECTION AND ADJUSTMENT
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT
ADDITIONAL SERVICE WHEN REPL ACING CONTROL UNIT : Description
INFOID:0000000001731919
MEMORY RESET PROCEDURE
1. Please observe the following instructi ons at confirming the sunroof operation.
NOTE:
Do not disconnect the electronic power while the sunroof is operating or within 5 seconds after the sunroof
stops. (to wipe-out the memory of lid position and operating friction.)
2. Initialization of system should be conducted after the following conditions.
• When the sunroof motor is changed.
• When the sunroof does not operate normally. (Incomplete initialization conditions)
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Special Repair Re-
quirement
INFOID:0000000001731920
INITIALIZATION PROCEDURE
If the sunroof does not close or open automatically, us e the following procedure to return sunroof operation to
normal.
1. Turn ignition switch ON.
2. Push and hold the sunroof tilt switch in the forw ard (DOWN) position until the sunroof is fully closed.
3. After the sunroof has closed all the way, push and hold the tilt switch forward (DOWN) again for more than 2 seconds to re-learn motor position.
4. Initialization is complete if the sunroof operates normally.
BASIC INSPECTION
BASIC INSPECTION : Special Repair RequirementINFOID:0000000001731921
BASIC INSPECTION
1.INSPECTION START
1. Check the service history.
2. Check the following parts.
• Fuse/circuit breaker blown.
• Poor connection, open or short circuit of harness connector.
• Battery voltage.
Is the inspection result normal?
YES >> Inspection End.
NO >> Repair or replace the malfunctioning parts.
Revision: March 2010 2008 QX56

RF-6
< FUNCTION DIAGNOSIS >
SUNROOF SYSTEM
FUNCTION DIAGNOSIS
SUNROOF SYSTEM
System DiagramINFOID:0000000001731922
SUNROOF
System DescriptionINFOID:0000000001731923
SUNROOF SYSTEM
INPUT/OUTPUT SIGNAL CHART
SUNROOF OPERATION
• The sunroof motor assembly operates with a power supply that is output from the BCM while the ignition
switch is ON or retained power is operating.
• The tilt up/down & slide open/close signals from the sunr oof switch enable the sunroof motor to move arbi-
trarily.
AUTO OPERATION
The sunroof AUTO feature makes it possible to sli de open and slide close or tilt up and tilt down the sunroof
without holding the sunroof switch in the slide open/tilt down or slide close/tilt up position.
RETAINED POWER OPERATION
Retained power operation is an additional power supply function that enables the sunroof system to operate
up to 45 seconds after the ignition switch is turned OFF.
Retained power function cancel conditions
• When a front door is opened (door switch ON)
• When ignition switch is turned ON again.
• When 45 seconds elapse on the timer.
ALKIA0861GB
Item Input signal to sunroof motor assembly Sunroof motor function Actuator
Sunroof switch Sunroof switch signal (tilt down or slide
open)
Sunroof controlSunroof motor
Sunroof switch signal (tilt up or slide
close)
BCM RAP signal
Revision: March 2010 2008 QX56