steering INFINITI QX56 2009 Factory Service Manual

EC-456
< ECU DIAGNOSIS >[VK56DE]
ECM
DTC Index
INFOID:0000000003771737
EMISSION-RELATED DIAGNOSTIC INFORMATION ITEMS
× :Applicable —: Not applicable
2  P0031 P0032 P0051 P0052 Air fuel ratio (A/F) sensor 1 heater
 P0037 P0038 P0057 P0058 Heated oxygen sensor 2 heater
 P0075 P0081 Intake valve timing control solenoid valve
 P0130 P0131 P0132 P0133 P0150 P0151 P0152 P0153 P2A00 P2A03 Air fuel ratio (A/F) sensor 1
 P0137 P0138 P0139 P0157 P0158 P0159 Heated oxygen sensor 2
 P0441 EVAP control system purge flow monitoring
 P0443 P0444 P0445 EVAP canister purge volume control solenoid valve
 P0447 P0448 EVAP canister vent control valve
 P0451 P0452 P0453 EVAP control system pressure sensor
 P0550 Power steering pressure sensor
 P0603 ECM power supply
 P0710 P0717 P0720 P0731 P0732 P0733 P0734 P0735 P0740 P0744 P0745 P1730 P1752 P1757 P1762 P1767
P1772 P1774 A/T related sensors, solenoid valves and switches
 P1217 Engine over temperature (OVERHEAT)
 P1140 P1145 Intake valve timing control position sensor
 P1805 Brake switch
 P2100 P2103 P2118 Electric throttle control actuator
 P2101 Electric throttle control function
3  P0011 P0021 Intake valve timing control  P0171 P0172 P0174 P0175 Fuel injection system function
 P0300 - P0308 Misfire
 P0420 P0430 Three way catalyst function
 P0442 EVAP control system (SMALL LEAK)
 P0455 EVAP control system (GROSS LEAK)
 P0456 EVAP control sys tem (VERY SMALL LEAK)
 P0506 P0507 Idle speed control system
 P1148 P1168 Closed loop control
 P1211 TCS control unit
 P1212 TCS communication line
 P1421 Cold start control
 P1564 ICC/ASCD steering switch
 P1568 ICC command value
 P1572 ICC/ASCD brake switch
 P1574 ICC/ASCD vehicle speed sensor
 P2119 Electric throttle control actuator
Priority Detected items (DTC)
Items
(CONSULT-IIl screen terms) DTC*
1
SRT code Trip MIL
Reference
page
CONSULT-IIl
GST*
2ECM*3
CAN COMM CIRCUIT U1000 1000*5—1×EC-86
CAN COMM CIRCUIT U1001
1001*5—1 or 2*9
2*10—
EC-86
CONTROL UNIT(CAN) U1010 1010 — 1 ×EC-284
NO DTC IS DETECTED.
FURTHER TESTING
MAY BE REQUIRED. P0000 0000
——
Flashing*7EC-55
INT/V TIM CONT-B1 P0011 0011 — 2 ×EC-40
INT/V TIM CONT-B2 P0021 0021 — 2 ×EC-40
A/F SEN1 HTR (B1) P0031 0031 — 2 ×EC-94
A/F SEN1 HTR (B1) P0032 0032 — 2 ×EC-94
HO2S2 HTR (B1) P0037 0037 — 2 ×EC-97
HO2S2 HTR (B1) P0038 0038 — 2 ×EC-97
A/F SEN1 HTR (B2) P0051 0051 — 2 ×EC-94
Revision: December 20092009 QX56

EC-476
< SYMPTOM DIAGNOSIS >[VK56DE]
ENGINE CONTROL SYSTEM SYMPTOMS
1 - 6: The numbers refer to the order of inspection.
(continued on next page)
SYSTEM — ENGINE MECHANICAL & OTHER
Mass air flow sensor circuit
1
12 2
222 2 EC-103,
EC-109
Engine coolant temperature sensor circuit
333
EC-120,
EC-128
Air fuel ratio (A/F ) sensor 1 circuit EC-136
,
EC-140
,
EC-143
,
EC-146
,
EC-377

Throttle position sensor circuit 22EC-124
,
EC-185
,
EC-302
,
EC-304
,
EC-369
Accelerator pedal position sensor circuit 3 2 1 EC-280
,
EC-362
,
EC-365
,
EC-373
Knock sensor circuit 2 3 EC-195
Crankshaft position sensor (POS) circuit 2 2EC-198
Camshaft position sensor (PHASE) circuit 3 2 EC-202
Vehicle speed signal circuit 2 3 3 3 EC-271
Power steering pressure sensor circuit 2 3 3 EC-277
ECM 22333333333 EC-280,
EC-282
Intake valve timing control solenoid valve cir-
cuit 32 13223 3
EC-100
Transmission range signal circuit 3 3 3 3 3 EC-288
Refrigerant pressure sensor circuit 2 3 3 4EC-416
Electrical load signal circuit 3EC-390
Air conditioner circuit 223333333 3 2HAC-25
ABS actuator and electric unit (control unit) 4 BRC-37
SYMPTOM
Refer-
ence page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Revision: December 20092009 QX56

SERVICE DATA AND SPECIFICATIONS (SDS)
EC-495
< SERVICE DATA AND SPECIFICATIONS (SDS) [VK56DE]
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SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
Fuel PressureINFOID:0000000003771755
Idle Speed and Ignition TimingINFOID:0000000003771756
*: Under the following conditions:
 Air conditioner switch: OFF
 Electric load: OFF (Lights and heater fan)
 Steering wheel: Kept in straight-ahead position
Calculated Load ValueINFOID:0000000003771757
Mass Air Flow SensorINFOID:0000000003771758
*: Engine is warmed up to normal operating temperature and running under no load.
Intake Air Temperature SensorINFOID:0000000003771759
Engine Coolant Temperature SensorINFOID:0000000003771760
A/F Sensor 1 HeaterINFOID:0000000003771761
Fuel pressure at idling kPa (kg/cm2, psi)
Approximately 350 (3.57, 51)
Target idle speed No-load* (in P or N position) 650
±50 rpm
Air conditioner: ON In P or N position 700 rpm or more
Ignition timing In P or N position 15 ° ± 5 ° BTDC
Condition Calculated load value % (Using CONSULT-IIl or GST)
At idle 14.0 - 33.0
At 2,500 rpm 12.0 - 25.0
Supply voltage Battery voltage (11 - 14V)
Output voltage at idle 1.0 - 1.3V*
Mass air flow (Using CONSULT-IIl or GST) 3.0 - 9.0 g·m/sec at idle*
9.0 - 28.0 g·m/sec at 2,500 rpm*
Temperature °C ( °F) Resistance k Ω
25 (77) 1.800 - 2.200
Temperature °C ( °F) Resistance k Ω
20 (68) 2.1 - 2.9
50 (122) 0.68 - 1.00
90 (194) 0.236 - 0.260
Resistance [at 25°C (77 °F)] 1.98 - 2.66 Ω
Revision: December 20092009 QX56

EM-1
ENGINE
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SECTION EM
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CONTENTS
ENGINE MECHANICAL
PRECAUTION ....... ........................................3
PRECAUTIONS .............................................. .....3
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
3
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ............................... ......
3
Precaution for Drain Engine Coolant .........................4
Precaution for Disconnecting Fuel Piping .................4
Precaution for Removal and Disassembly ................4
Precaution for Inspection, Repair and Replace-
ment .................................................................... ......
4
Precaution for Assembly and Installation ..................4
Parts Requiring Angular Tightening ..........................4
Precaution for Liquid Gasket ............................... ......5
PREPARATION ............................................6
PREPARATION .............................................. .....6
Special Service Tool ........................................... ......6
Commercial Service Tool ..........................................8
FUNCTION DIAGNOSIS ..............................10
NOISE, VIBRATION, AND HARSHNESS
(NVH) TROUBLESHOOTING ........................ ....
10
NVH Troubleshooting - Engine Noise ................. ....10
Use the Chart Below to Help You Find the Cause
of the Symptom .......................................................
11
ON-VEHICLE MAINTENANCE ....................13
DRIVE BELTS ................................................ ....13
Exploded View .................................................... ....13
Checking Drive Belts ...............................................13
Removal and Installation .........................................13
Drive Belt Auto Tensioner and Idler Pulley ......... ....14
AIR CLEANER FILTER ......................................15
Exploded View .................................................... ....15
Removal and Installation (Viscous paper type) .......15
SPARK PLUG ...................................................16
Exploded View ..................................................... ....16
Removal and Installation .........................................16
CAMSHAFT VALVE CLEARANCE ..................18
Valve Clearance ......................................................18
COMPRESSION PRESSURE ...........................23
Checking Compression Pressure ............................23
ON-VEHICLE REPAIR .................................24
ENGINE ROOM COVER ...................................24
Removal and Installation ..................................... ....24
AIR CLEANER AND AIR DUCT .......................25
Exploded View .........................................................25
Removal and Installation .........................................25
INTAKE MANIFOLD .........................................26
Exploded View .........................................................26
Removal and Installation .........................................26
EXHAUST MANIFOLD AND THREE WAY
CATALYST ........................................................
30
Exploded View .........................................................30
Removal and Installation .........................................30
OIL PAN AND OIL STRAINER .........................33
Exploded View .........................................................33
Removal and Installation .........................................33
IGNITION COIL .................................................37
Exploded View .........................................................37
Removal and Installation .........................................37
ROCKER COVER .............................................38
Exploded View .........................................................38
Removal and Installation .........................................38
FUEL INJECTOR AND FUEL TUBE ................40
Exploded View .........................................................40
Removal and Installation .........................................40
Revision: December 20092009 QX56

PRECAUTIONSEM-3
< PRECAUTION >
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PRECAUTION
PRECAUTIONS
Precaution for Supplemental
Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000005885848
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severi ty of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and w hether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SR and SB section of this Service Man-
ual.
WARNING:
• To avoid rendering the SRS inoper ative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including in correct removal and installation of the SRS, can lead to personal
injury caused by unintentional act ivation of the system. For removal of Spiral Cable and Air Bag
Module, see the SR section.
• Do not use electrical test equipm ent on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identi fied by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Un it or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or el ectric power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor( s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the Ignition OFF, disconnect the battery, and wait at least 3 minutes before performing any service.
Precaution Necessary for Steering Wheel Rotation After Battery Disconnect
INFOID:0000000005885849
NOTE:
• This Procedure is applied only to models with Intelligent Key system and NATS (NISSAN ANTI-THEFT SYS-
TEM).
• Remove and install all control units after disconnecti ng both battery cables with the ignition knob in the
″ LOCK ″ position.
• Always use CONSULT-III to perform self-diagnosis as a part of each function inspection after finishing work.
If DTC is detected, perform trouble diagnosis according to self-diagnostic results.
For models equipped with the Intelligent Key system and NATS , an electrically controlled steering lock mech-
anism is adopted on the key cylinder.
For this reason, if the battery is disconnected or if the battery is discharged, the steering wheel will lock and
steering wheel rotation will become impossible.
If steering wheel rotation is required when battery power is interrupted, follow the procedure below before
starting the repair operation.
OPERATION PROCEDURE
1. Connect both battery cables. NOTE:
Supply power using jumper cables if battery is discharged.
2. Use the Intelligent Key or mechanical key to turn the ignition switch to the ″ACC ″ position. At this time, the
steering lock will be released.
3. Disconnect both battery cables. The steering lock will remain released and the steering wheel can be
rotated.
4. Perform the necessary repair operation.
Revision: December 20092009 QX56

EM-4
< PRECAUTION >
PRECAUTIONS
5. When the repair work is completed, return the ignition switch to the ″LOCK ″ position before connecting
the battery cables. (At this time, the steering lock mechanism will engage.)
6. Perform a self-diagnosis check of a ll control units using CONSULT-III.
Precaution for Drain Engine CoolantINFOID:0000000005885850
Drain engine coolant when engine is cooled.
Precaution for Disconnecting Fuel PipingINFOID:0000000005885851
• Before starting work, make sure no fire or spark producing items are in the work area.
• Release fuel pressure before disconnecting and disassembly.
• After disconnecting pipes, plug openings to stop fuel leakage.
Precaution for Removal and DisassemblyINFOID:0000000005885852
• When instructed to use special service tools, use the s pecified tools. Always be careful to work safely, avoid
forceful or uninstructed operations.
• Exercise maximum care to avoid damage to mating or sliding surfaces.
• Cover openings of engine system with tape or the equivalent, if necessary, to seal out foreign materials.
• Mark and arrange disassembly parts in an organi zed way for easy troubleshooting and assembly.
• When loosening nuts and bolts, as a basic rule, start with the one furthest outside, then the one diagonally opposite, and so on. If the order of loosening is specified, do exactly as specified. Power tools may be used
where noted in the step.
Precaution for Inspection, Repair and ReplacementINFOID:0000000005885853
Before repairing or replacing, thoroughly inspect parts. Inspect new replacement parts in the same way, and
replace if necessary.
Precaution for Assembly and InstallationINFOID:0000000005885854
• Use torque wrench to tighten bolts or nuts to specification.
• When tightening nuts and bolts, as a basic rule, equally tighten in several different steps starting with theones in center, then ones on inside and outside diagonally in this order. If the order of tightening is specified,
do exactly as specified.
• Replace with new gasket, packing, oil seal or O-ring.
• Thoroughly wash, clean, and air-blow each part. Carefully check engine oil or engine coolant passages for any restriction and blockage.
• Avoid damaging sliding or mating surfaces. Completely remove foreign materials such as cloth lint or dust. Before assembly, oil sliding surfaces well.
• Release air within route when refilling after draining engine coolant.
• Before starting engine, apply fuel pressure to fuel lines with turning ignition switch ON (with engine stopped). Then make sure that there are no leaks at fuel line connections.
• After repairing, start engine and increase engine s peed to check engine coolant, fuel, oil, and exhaust sys-
tems for leakage.
Parts Requiring Angular TighteningINFOID:0000000005885855
• For final tightening of the following engine parts use Tool:
- Cylinder head bolts
- Main bearing cap bolts
- Connecting rod cap bolts
- Crankshaft pulley bolt (No angle wrench is required as the bolt flange is provided with notches for angle tightening)
• Do not use a torque value for final tightening.
• The torque value for these parts are for a preliminary step.
• Ensure thread and seat surfaces are clean and lightly coated with engine oil. Tool number : KV10112100 (BT-8653-A)
Revision: December 20092009 QX56

DRIVE BELTSEM-13
< ON-VEHICLE MAINTENANCE >
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ON-VEHICLE MAINTENANCE
DRIVE BELTS
Exploded ViewINFOID:0000000005885861
Checking Drive BeltsINFOID:0000000005885862
WARNING:
Be sure to perform when the engine is stopped.
1. Remove air duct and resonator assembly when inspecting drive belt.
2. Make sure that indicator (single line notch) of eac
h auto tensioner is within the allowable working range
(between three line notches).
NOTE:
• Check the drive belt auto tensioner indication when the engine is cold.
• The indicator notch is located on the moving side of the drive belt auto tensioner.
3. Visually check entire belt for wear, damage or cracks.
4. If the indicator is out of allowable working range or belt is damaged, replace the belt. Refer to EM-13
.
DRIVE BELT TENSION
There is no manual drive belt tension adjustment. The driv e belt tension is automatically adjusted by the drive
belt auto tensioner.
Removal and InstallationINFOID:0000000005885863
REMOVAL
1. Remove the air duct and resonator assembly. Refer to EM-25, "Removal and Installation".
1. Drive belt2. Power steering pump pulley 3. Generator pulley
4. Crankshaft pulley 5. A/C compressor6. Idler pulley
7. Cooling fan pulley 8. Water pump pulley9. Drive belt auto tensioner
A. Allowable working range
LBIA0391E
Revision: December 20092009 QX56

TIMING CHAINEM-45
< ON-VEHICLE REPAIR >
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Removal and InstallationINFOID:0000000005885887
NOTE:
• To remove timing chain and associated parts, start with those on the LH bank. The procedure for removing
parts on the RH bank is omitted because it is t he same as that for removal on the LH bank.
• To install timing chain and associated parts, start with those on the RH bank. The procedure for installing parts on the LH bank is omitted because it is t he same as that for installation on the RH bank.
REMOVAL
1. Remove the engine assembly from the vehicle. Refer to EM-78, "Removal and Installation".
2. Remove the following components and related parts: • Drive belt auto tensioner and idler pulley. Refer to EM-13, "
Removal and Installation".
• Thermostat housing and water hose. Refer to CO-22, "
Removal and Installation".
• Power steering oil pump bracket. Refer to ST-26, "
Removal and Installation".
• Oil pan (lower), (upper) and oil strainer. Refer to EM-33, "
Removal and Installation".
• Rocker cover. Refer to EM-38, "
Removal and Installation".
• Generator and generator bracket. Refer to CHG-20, "
Removal and Installation".
• Water pump. Refer to CO-20, "
Exploded View".
3. Disconnect and remove the camshaft position sensor.
4. Disconnect and remove the intake valve ti ming control position sensor (RH and LH).
5. Disconnect and remove the intake valve timing control solenoid valve (RH and LH).
6. Remove the Intake valve timing control solenoid valve cover (RH) (A) and Intake valve timing control solenoid valve cover
(LH) (B) as follows:
a. Loosen and remove the bolts in reverse order as shown.
b. Cut the liquid gasket and remove the covers using Tool.
CAUTION:
Do not damage mating surfaces.
1. Camshaft sprocket LH bank EXH 2. Camshaft sprocket LH bank INT (VTC)3. Camshaft sprocket RH bank INT
(VTC)
4. Camshaft sprocket RH bank EXH 5. Front cover 6. Intake valve timing control solenoid
valve (RH)
7. Intake valve timing control solenoid valve cover (RH) 8. Intake valve timing control position
sensor (RH) 9. Intake valve timing control position
sensor (LH)
10. Intake valve timing control solenoid valve cover (LH) 11. Camshaft position
sensor (PHASE) 12 Cran kshaft pulley bolt
13. Crankshaft pulley 14. Chain tensioner cover 15. Front oil seal
16. Intake valve timing control solenoid valve (RH) 17. O-ring
18. Timing chain tension guide RH bank
19. Timing chain slack guide (RH) 20. Timing chain RH bank 21. Timing chain LH bank
22. Chain tensioner (RH) 23. Timing chain slack guide LH bank 24. Timing chain tension guide LH bank
25. Chain tensioner (LH) 26. O-ring 27. Bracket
28. Oil pump drive spacer 29. Oil pump assembly 30. Crankshaft sprockets
A. To crankshaft B. To camshaft LH bank EXH C. To camshaft LH bank INT (VTC)
D. To camshaft RH bank INT (VTC) E. To camshaft RH bank EXH F. Apply sealant to mating side
G. Refer to EM-45
Tool number : KV10111100 (J-37228)
AWBIA0815ZZ
Revision: December 20092009 QX56

EM-52
< ON-VEHICLE REPAIR >
TIMING CHAIN
b. Select the one most visible notch of the four on the bolt flange.Corresponding to the selected notch, put a alignment mark
(such as paint) on the crankshaft pulley.
14. Rotate the crankshaft pulley in normal direction (clockwise when viewed from engine front) to check for parts interference.
15. Installation of the remaining components is in the reverse of order of removal.
INSPECTION AFTER INSTALLATION
• Before starting the engine, check oil/fluid levels in cluding engine coolant and engine oil. If the levels are
lower than required quantity, fill to the specified level. Refer to MA-12, "
Fluids and Lubricants".
• Use procedure below to check for fuel leakage.
• Turn ignition switch ON (with engine stopped). With fuel pressure applied to the fuel piping, check for fuel leakage at the connection points.
• Start engine. With engine speed increased, che ck again for fuel leakage at connection points.
• Run engine to check for unusual noise and vibration. NOTE:
If hydraulic pressure inside timing chain tensioner drops after removal and installation, slack in the guide
may generate a pounding noise during and just after engine start. However, this is normal. Noise will stop
after hydraulic pressure rises.
• Warm up engine thoroughly to make sure there is no leakage of fuel, exhaust gas, or any oils/fluids including engine oil and engine coolant.
• Bleed air from passages in lines and hoses, such as in cooling system.
• After cooling down the engine, again check oil/fluid levels including engine oil and engine coolant. Refill to
specified level if necessary.
• Summary of the inspection items:
*Transmission/transaxle/CVT fluid, power steering fluid, brake fluid, etc.
Crankshaft pulley bolt torque
Step 1 : 93.1 N·m (9.5 kg-m, 69 ft-lb)
Step 2 : additional 90 ° (angle tightening)
KBIA2519E
Item Before starting engine Engine runningAfter engine stopped
Engine coolant LevelLeakage Level
Engine oil LevelLeakage Level
Other oils and fluids* LevelLeakage Level
Fuel LeakageLeakageLeakage
Exhaust gas —Leakage —
Revision: December 20092009 QX56

CAMSHAFTEM-53
< ON-VEHICLE REPAIR >
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CAMSHAFT
Exploded ViewINFOID:0000000005885888
Removal and InstallationINFOID:0000000005885889
NOTE:
Do not remove the engine assembly to perform this procedure.
REMOVAL
1. Remove the power steering fluid reservoir tank bolts and position the power steering fluid reservoir tank
aside.
2. Remove the RH bank and LH bank rocker covers. Refer to EM-38, "
Removal and Installation".
3. Remove the spark plugs. Refer to EM-16, "
Removal and Installation".
4. Remove the drive belt. Refer to EM-13, "
Removal and Installation".
AWBIA0819GB
1. Cylinder head RH bank 2. Camshaft bracket (No. 2, 3, 4, 5) 3. Valve lifter
4. Camshaft bracket (No. 1) 5. Seal washer6. Camshaft RH bank EXH
7. Camshaft RH bank INT 8. Camshaft LH bank INT9. Camshaft LH bank EXH
10. Camshaft sprocket RH bank EXH 11. Camshaft sprocket RH bank INT (VTC)12. Camshaft sprocket LH bank INT
(VTC)
13. Camshaft sprocket LH bank EXH 14. Camshaft position sensor (PHASE) 15. O-ring
16. Cylinder head LH bank A. Refer to EM-53
Revision: December 20092009 QX56