engine ISUZU AXIOM 2002 Service Repair Manual

8D±6
WIRING SYSTEM
Ground Location (Engine Room)
D08R200015

8E±2METER AND GAUGE
Meter Assembly
General Description
The meter assembly has the speedometer, tachometer,
engine coolant temperature gauge, fuel gauge and
warning/indicator lights.
Layout for Meters/Gauges, Warning
Lights, Indicator Lights and
Illumination Lights
Front View
821R200022
Legend
(1) Tachometer
(2) Warning Light Lens
(3) Speedometer
(4) Fuel Gauge(5) Reset Button
(6) Warning Light Lens
(7) A/T Shift Indicator
(8) Engine Coolant Temperature Gauge

METER AND GAUGE8E±5
Connector A
TerminalFunction
1Ð
2Intelligent suspension indicator light
3TOD indicator light ªRearº
4Ð
5TOD indicator light ªAUTOº
6Ð
7TOD indicator light ªFrontº
8A/T shift indicator light ª3º
9A/T shift indicator light ªDº
10A/T shift indicator light ª2º
11SRS ± air bag warning light
12Ground
13Battery
14Stater switch
15A/T oil temperature warning light
16Seat belt indicator light
17Charge warning light
18Ð
19Ð
20Ð
21A/T shift indicator light ªLº
22ABS warning light
23Ð
24Ð
25Reduced power warning light
26Oil pressure warning light
27Check trans warning light
28MIL(check engine) warning light
29Check TOD
30Engine coolant temperature gauge
Connector B
TerminalFunction
1A/T shift indicator light ªRº
2A/T shift indicator light
3A/T shift indicator light ªNº
4A/T shift indicator light ªPº
5Illumination light
6Engine revolution pulse
7Speed sensor pulse
8Turn signal indicator light (LH)
9Brake warning light
10High beam indicator light (+)
11High beam indicator light (±)
12Turn signal indicator light (RH)
13Turn signal indicator light
14Ð
15Illumination light
16Ground
Connector C
TerminalFunction
1Starter switch
2Ð
3Fuel gauge
4Low fuel warning light
5Cruise set indicator light
6Ð
7Ð
8Ð
9Ð
10Sport mode indicator light
11Ð
12Winter drive indicator light
13Power drive indicator light
14Ð

METER AND GAUGE8E±9
Vehicle Speed Sensor
Removal
1. Disconnect the battery ground cable.
2. Remove the vehicle speed sensor(1).

Disconnect the connector.

Rotate the sensor counterclockwise.
225R200001
Installation
To install, follow the removal steps in the reverse order,
noting the following point.
1. Tighten the vehicle speed sensor to the specified
torque.
Torque: 25 N´m (18 lb ft)
Fuel Tank Unit
Removal
Refer to Engine Fuel section.

8F±1 BODY STRUCTURE
AXIOM
BODY AND ACCESSORIES
BODY STRUCTURE
CONTENTS
Service Precaution 8F±2. . . . . . . . . . . . . . . . . . . . . .
Frame 8F±2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Description 8F±2. . . . . . . . . . . . . . . . . . . . .
Frame Dimensions 8F±3. . . . . . . . . . . . . . . . . . . .
General Description (Bumper) 8F±4. . . . . . . . . . . .
Front Bumper 8F±4. . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Location 8F±4. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±5. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±6. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Bumper 8F±7. . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Location 8F±7. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±8. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±9. . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Description (Sheet Metal) 8F±10. . . . . . . . .
Engine Hood 8F±10. . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Location 8F±10. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±11. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±11. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Hood Lock 8F±13. . . . . . . . . . . . . . . . . . . . . . .
Parts Location 8F±13. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±13. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±14. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Fender Panel 8F±15. . . . . . . . . . . . . . . . . . . . . .
Parts Location 8F±15. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±16. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±16. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Body Mounting 8F±18. . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Location 8F±18. . . . . . . . . . . . . . . . . . . . . . . .
Tightening Torque 8F±18. . . . . . . . . . . . . . . . . . . . . . .
Body Dimension 8F±19. . . . . . . . . . . . . . . . . . . . . . . .
Front Section 8F±19. . . . . . . . . . . . . . . . . . . . . . . . .
Room Section (Front Side) 8F±22. . . . . . . . . . . . . .
Room Section (Rear Side) 8F±24. . . . . . . . . . . . . .
Rear Section 8F±26. . . . . . . . . . . . . . . . . . . . . . . . . .
Side Body Section (Front side) 8F±28. . . . . . . . . .
Side Body Section (Rear side) 8F±30. . . . . . . . . .
General Description (Body) 8F±32. . . . . . . . . . . . . . .
Instrument Panel Assembly 8F±32. . . . . . . . . . . . . . .
Parts Location 8F±32. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation 8F±34. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Door Assembly 8F±35. . . . . . . . . . . . . . . . . . . .
Parts Location 8F±35. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±35. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±36. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Door Assembly 8F±37. . . . . . . . . . . . . . . . . . . . .
Parts Location 8F±37. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±37. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±38. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Window Regulator, Glass and Glass
Run 8F±39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Location 8F±39. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±40. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±41. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Window Regulator, Glass and Glass
Run 8F±42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Location 8F±42. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±43. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±45. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tailgate 8F±46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Location 8F±46. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±47. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±48. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spare Tire Hanger 8F±49. . . . . . . . . . . . . . . . . . . . . . .
Parts Location 8F±49. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±50. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±50. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Windshield 8F±51. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Location 8F±51. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±51. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±52. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Quarter Glass 8F±55. . . . . . . . . . . . . . . . . . . . . .
Parts Location 8F±55. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±55. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±56. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tailgate Glass 8F±57. . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Location 8F±57. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±57. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±58. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Data and Specifications 8F±59. . . . . . . . . . . . .

8F±10BODY STRUCTURE
General Description (Sheet Metal)
This section includes items of front end sheet metal that
are attached by bolts, screws or clips and related
accessory components.
Anticorrosion materials have been applied to the interior
surfaces of some metal panels to provide rust resistance.
When servicing these panels, areas on which this
material has been disturbed, should be properly recoated
with service±type anticorrosion material.
Engine Hood
Parts Location
610R200006
Legend
(1) Engine Hood Assembly(2) Windowshield Washer Nozzle Tube
(3) Hood Hinge Bolt

8F±11 BODY STRUCTURE
Removal
1. Open the hood.
2. Support the hood.
3. Remove the windshield washer nozzle tube.
860R200005
4. Remove the hood hinge bolts.

Before removing the hinges from the engine hood,
scribe a mark showing location of the hinges to
facilitate installation in the original position.
610R200002
5. Remove the engine hood.
Installation
To install, follow the removal steps in the reverse order,
noting the following points:
1. Tighten the engine hood hinge fixing bolts to the
specified torque.
Torque : 10 N´m (87 lb in)2. Check the engine hood and fender(1).
Clearance: 4.5 mm (0.18 in)
Height (step): 0.5 mm (0.02 in)

Adjust clearance with the hinges on the engine
hood.

Adjust height (step) with the hood rests(2).
610R200003
610RX001

8F±13 BODY STRUCTURE
Engine Hood Lock
Parts Location
610R200012
Legend
(1) Engine Hood Lock Assembly
(2) Control Cable(3) Hood Lock Control Lever
(4) Inner Liner
Removal
1. Remove the hood lock control lever.
2. Remove the inner liner.
3. Remove the engine hood lock assembly.

Apply setting marks(1) to the hood lock assembly
and the body prior to removal.
610R200013
4. Remove the control cable.

Remove the cable fixing clips from the engine hood
lock.

8F±16BODY STRUCTURE
Removal
1. Disconnect the battery ground cable.
2. Remove the front bumper fascia assembly.

Refer to
Front Bumper in this section.
3. Remove the front turn signal light assembly.

Remove the fixing screw and disconnect the
connector.
610R200008
4. Remove the rocker cover assembly.

Refer to
Rocker Cover Assembly in Exterior/Interior
Trim section.
5. Remove the inner liner.
647RY00003
6. Remove the antenna assembly.

Refer to
Rod Type Antenna in Entertainment
section.
7. Remove the front fender panel (1).

Remove the eight fixing bolts.
8. Remove the engine compartment upper extension
(2).
614R200002
Installation
To install, follow the removal steps in the reverse order,
noting the following points:
1. Tighten the front fender panel fixing bolts to the
specified torque.
Torque : 7 N´m (61 lb in)
2. Check the fender and front door (1).
Clearance: 5.0 mm (0.196 in)
Height (step): Flush
610R200009

8F±33 BODY STRUCTURE
Removal
CAUTION: F o r p recautions on installation or
removal of SRS ± air bag system, refer to
Supplemental Restraint System (SRS) ± AIR BAG in
Restraint section.
1. Disconnect the battery ground cable.
2. Pry the knee pads (4).
3. Remove the cluster upper cover (1) and connectors.
4. Remove the center cluster assembly (2).

Remove six screws and pull out the cluster at the six
clip positions.

Disconnect the cigarette lighter (6), ash tray (5)
illumination and hazard switch (3) connectors.
740R200008
5. Remove the display unit.

Remove the four fixing screws and connectors.
6. Remove the audio kit.

Remove the four fixing screws and connectors.
7. Remove the front and rear consoles.

Refer to
Consoles in Exterior/Interior Trim section.
8. Remove the dash side trim panels.

Remove the sill plates, then remove the trim panels.
9. Remove the glove box.

Remove the two fixing screws.
470RW002
10. Remove the instrument panel driver lower cover
assembly.

Remove the engine hood opener two fixing screws
and another one fixing screw.
After four clips are pried, disconnect switch
connector and duct.
610R200007
11. Remove the meter cluster assembly.

Remove the six fixing screws and switch
connectors.
12. Remove the meter assembly.

Remove the four fixing screws and disconnect the
connectors.
13. Remove the driver knee bolster assembly.

Remove the six fixing bolts and screw.
14. Remove the instrument panel assembly.
CAUTION: F o r p recautions on installation or
removal of SRS ± air bag system, refer to
Supplemental Restraint System (SRS) ± AIR BAG in
Restraint section.