radiator ISUZU TF SERIES 2004 Owners Manual

Page 3095 of 4264

HEATER AND AIR CONDITIONING 1-85

RESULT SYMPTOM TROUBLE CAUSE CORRECTION
Discharge
(High)
pressure
gauge
abnormally
high Reduced or no air flow through
the condenser

Condenser clogged or dirty

Radiator (condenser) fan
does not operate properly 
Clean

Check cooling fan
operation
No bubbles in sight glass when
condenser is cooled by water
(Insufficient cooling)



Excessive refrigerant in
system




Check sight glass.
(See “Reading Sight
Glass”)

Discharge and
recover refrigerant.
Recharge to specified
amount
After stopping air conditioning,
pressure drops approx. 196 kPa
(2.0kg/cm
2 / 28 PSI) quickly 
Air in system

Evacuate and charge
refrigerant system
Discharge
(High)
pressure
gauge
abnormally
low Insufficient cooling and excessive
bubbles in the sight glass






Insufficient refrigerant in
system






Check sight glass.
(See “Reading Sight
Glass”)
Check for leaks

Discharge and
recover refrigerant.
Recharge to specified
amount
Low pressure gauge indicates
vacuum 
Clogged or defective
expansion valve 
Replace the
expansion valve
Frost or dew on refrigerant line
before and after receiver/ drier or
expansion valve, and low pres-
sure gauge indicates vacuum Restriction caused by debris
or moisture in receiver/drier

Check system for
restriction and
replace receiver/drier

After turning off air conditioning,
high and low pressure gauge
balanced quickly

Compressor seal defective

Poor compression due to
defective compressor
gasket 
Replace or repair
compressor
Suction
(Low)
pressure
gauge
abnormally
high Low pressure gauge is lowered
after condenser is cooled by
water

Excessive refrigerant in
system


Discharge and
recover refrigerant
Recharge to specified
amount
Low pressure hose temperature
around the compressor refrigerant
line connector is lower than
around evaporator


Unsatisfactory valve
operation due to defective
temperature sensor of
expansion valve

Expansion valve opens too
long 
Replace the
expansion valve




After turning off air conditioning,
high and low pressure gauge is
balanced quickly 
Compressor gasket is
defective

Replace


Air conditioning turns off before
passenger compartment is
sufficiently
cool Electronic thermostat
defective
Check the electronic
thermostat and
replace as necessary


* For the charging and discharging operations in the table above, refer to “RECOVERY, RECYCLING,
EVACUATION AND CHARGING” in this section.

Page 3096 of 4264

1-86 HEATER AND AIR CONDITIONING

RESULT SYMPTOM TROUBLE CAUSE CORRECTION
Suction
(Low)
pres-sure
abnormally
low
Condenser is not hot and
excessive bubble in sight glass






Insufficient refrigerant







Check sight
glass.(See “Reading
Sight Glass”)

Check for leaks

Discharge and
recover refrigerant.
Recharge to specified
amount
Frost on the expansion valve inlet
line 
Expansion valve clogged

Replace the
expansion valve

A distinct difference in
temperature between the inlet and
outlet refrigerant lines of the
receiver/drier 
Receiver/drier clogged



Replace the receiver/
drier


Expansion valve outlet refrigerant
line is not cold and low-pressure
gauge indicates vacuum


The temperature sensor of
the expansion valve is
defective, and the valve
cannot regulate the correct
flow of the refrigerant 
Replace the
expansion valve



Discharge temperature is low and
air flow from vents is restricted
Frozen evaporator core fins

Check electronic
thermostat and
replace as necessary
Low-pressure gauge reading is
low, or a vacuum reading may be
shown 
Clogged or blocked
refrigerant line

Replace refrigerant
line
Suction
(Low) and
Discharge
(High)
pressure
abnor-
mally
high
No bubbles in sight glass after
condenser is cooled by water
(Insufficient cooling)




Excessive refrigerant in
system





Check sight
glass.(See “Reading
Sight Glass”)

Discharge and
recover refrigerant.
Recharge to specified
amount
Reduce air flow through con-
denser

Condenser clogged
Radiator (condenser) fan
does not rotate properly 
Clean
Check cooling fan
operation
Suction (Low) pressure hose is
not cold 
Air in system 
Evacuate and charge
refrigerant
Suction
(Low) and
Discharge
(High)
pres-sure
abnor-
mally
low
Insufficient cooling and excessive
bubbles in the sight glass 
Insufficient refrigerant in
system

Check sight glass.
(See “Reading Sight
Glass”)

Check for leaks
Discharge and
recover refrigerant.
Recharge to specified
amount

Page 3950 of 4264

7A1-4 CONSTRUCTION AND FUNCTION
MAIN DATA AND SPECIFICATION
Model JR405E
Torque Converter Type Three Elements, One Stage & Two Phase Type
With Lock-up Function
Torque Converter Stall Torque Ratio 1.8
Name ATF DEXRON
Quantity 9.2L-9.6L AT F
Cooling System Water Cooled Type (Radiator)
1st 2.786
2nd 1.546
3rd 1.000
4th (Over Drive) 0.694
Gear Ratio
Reverse 2.273
Low Clutch L/C 7
High Clutch H/C 5
Reverse Clutch R/C 2Number of Disc Clutch
Low One-way Clutch L/O.C 1 Set
Low & Reverse
Brake L&R/B 6
Brake
2-4 Brake 2-4/B 5Number of Disc
Sun Gear 33
Pinion
Gear 21Front Planetary
Ring Gear 75
Sun Gear 42
Pinion
Gear 17
Planetary Gear Unit
Rear Planetary
Ring Gear 75Number of Teeth

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