ISUZU TF SERIES 2004 Workshop Manual
Page 2941 of 4264
SHEET METAL 2B-9
RTW32BSH000201
2) Check the fender and front door (1).
Clearance : 5.0 mm (0.2 in)
Height (step) : Flushness
RTW32BSH000301
Page 2942 of 4264
2B-10 SHEET METAL
RADIATOR GRILLE
REMOVAL AND INSTALLATION
RTW42AMF000101
Removal Steps
Installation Steps
1. Screw
3. Radiator grille
2. Clip
2. Clip
3. Radiator grille
1. Screw
Important Operation - Removal
2. Clip
Use a screwdriver to release the 4 clips at the top of the
radiator grille.
Pull the grille together with the 2 bottom clips from the
vehicle.
Page 2943 of 4264
SHEET METAL 2B-11
REAR BODY
REMOVAL AND INSTALLATION
RTW32MF000301
Removal Steps
Installation Steps
1. Battery ground cable
7. Rear body assembly
2. Rear combination lamp & license lamp
harness connector
6. Bolt; frame to rear body
3. Rear wheel house extension panel
5. Fuel filler pipe and evaporator hose
4. Fuel filler door release cable assembly
4. Fuel filler door release cable assembly
5. Fuel filler pipe and evaporator hose
3. Rear wheel house extension panel
6. Bolt; frame to rear body
2. Rear combination lamp & license lamp
connector
7. Rear body assembly
1. Battery ground cable
NOTE:
The rear body must be empty before removal.
Page 2944 of 4264
2B-12 SHEET METAL
Important Operations - Removal
4. Fuel Filler Pipe and Evaporator Hose
7. Rear Body Assembly
Attach lifting wires to the rear body hooks and raise the rear
body.
Note:
In lifting up rear body, take care not to dash it against cab
body.
Important Operation – Installation
6. Bolt; Frame to Body
Torque Nm(kgfm/lbft)
54 (5.5
/ 40)
Page 2945 of 4264
SHEET METAL 2B-13
BODY MOUNTING
REGULAR CAB Model
RTW32BXF000101-X
Page 2946 of 4264
2B-14 SHEET METAL
Important Operations – Installation
Bolt : A
Torque N
m(kgf
m/lb
ft)
50 (5.1
/ 37)
Bolt : B,C
Torque N
m(kgf
m/lb
ft)
72 (7.3
/ 53)
Bolt : D,E,H,I
Torque N
m(kgf
m/lb
ft)
54 (5.5
/ 40)
NOTE :
Discard used the mounting bolts D,E,H,I shown in the
figure and install new one.
Page 2947 of 4264
SHEET METAL 2B-15
EXTEND CAB Model
RTW32BXF000201-X
Page 2948 of 4264
2B-16 SHEET METAL
Important Operations – Installation
Bolt : A
Torque N
m(kgf
m/lb
ft)
50 (5.1
/ 37)
Bolt : B,C
Torque N
m(kgf
m/lb
ft)
72 (7.3
/ 53)
Bolt : D,G,H
Torque N
m(kgf
m/lb
ft)
54 (5.5
/ 40)
NOTE :
Discard used the mounting bolts D,G,H shown in the
figure and install new one.
Page 2949 of 4264
SHEET METAL 2B-17
CREW CAB Model
RTW32BXF000301-X
Page 2950 of 4264
2B-18 SHEET METAL
Important Operations – Installation
Bolt : A
Torque N
m(kgf
m/lb
ft)
50 (5.1
/ 37)
Bolt : B,C/D
Torque N
m(kgf
m/lb
ft)
72 (7.3
/ 53)
RTW32BSH000401
Bolt : E-1
Torque N
m(kgf
m/lb
ft)
116 (11.8
/ 85)
Bolt : E-2
Torque Nm(kgfm/lbft)
168 (17.1
/ 124)
Bolt : F,H,I
Torque Nm(kgfm/lbft)
54 (5.5
/ 40)
NOTE :
Discard used the mounting bolts G,H shown in the figure
and install new one.