wheel ISUZU TF SERIES 2004 Service Manual

FRONT WHEEL DRIVE 4C1-5
FRONT DIFFERENTIAL
Nm (kgfm/lbft)



RTW440LF000901

4C1-6 FRONT WHEEL DRIVE
RECOMMENDED LIQUID GASKET

Type Brand Name Manufacture Remarks

RTV*
Silicon Base ThreeBond 1207B
ThreeBond 1207C

ThreeBond 1215
Three Bond
Three Bond

Three Bond
For Engine Repairs


For Axle Case
Repairs, T/M
Water Base ThreeBond 1141E Three Bond For Engine Repairs

Solvent ThreeBond 1104
BelcoBond 4
BelcoBond 401
BelcoBond 402 Three bond
Isuzu
Isuzu
Isuzu
For Engine Repairs
Anerobic LOCTITE 515
LOCTITE 518 Loctite
Loctite All
* RTV : Room Temperature Vulcanizer

Note :
1. It is very important that the liquid gaskets listed above or their exact equivalent be used on the vehicle.
2. Be careful to use the specified amount of liquid gasket.
Follow the manufacture's instructions at all times.
3. Be absolutely sure to remove all lubricants and moisture from the connecting surfaces before applying
the liquid gasket.
The connecting surfaces must be perfectly dry.
4. LOCTITE 515 and LOCTITE 518 harden upon contact with a metal surface.
Do not apply LOCTITE 515 or LOCTITE 518 between two metal surfaces having a clearance of greater
than 0.25 mm (0.01 in). Poor adhesion will result.

RECOMMENDED THREAD LOCKING AGENTS

LOCTITE Type LOCTITE Color Application Steps

LOCTITE 242
Blue 1. Completely remove all lubricant and moisture from the bolts and
the female threaded surfaces of the parts to be joined.
The surfaces must be perfectly dry.

LOCTITE 262

Red 2. Apply LOCTITE to the bolts.


LOCTITE 270

Green

LOCTITE 271

Red
3. Tighten the bolts to the specified torque.
4. Wait at least on hour before continuing the installation procedure.

FRONT WHEEL DRIVE 4C1-7
SERVICING


Hub Bearing Preload at the Wheel Pin
4
4, 4
2 (High Ride Suspension) Model N (lb)

New bearing and New oil seal 20 - 25 (4.4 - 5.5)
Reuse bearing and New oil seal 12 - 18 (2.6 - 4.0)
42 (Except High Ride Suspension) Model N (lb)

New bearing and New oil seal 8 - 12 (1.8 - 2.2)
Reuse bearing and New oil seal 8 - 12 (1.8 - 2.2)

4C1-8 FRONT WHEEL DRIVE
GENERAL DESCRIPTION
FRONT DRIVE AXLE (With Shift On The Fly)



412R300015


(Without Shift On The Fly)



RTW440MF000101

FRONT WHEEL DRIVE 4C1-9
FRONT HUB AND DISC (4





2 Except High Ride Suspension Model)
412R300010

4C1-10 FRONT WHEEL DRIVE
(4





2 High Ride Suspension Model)
RTW34CLF000701

FRONT WHEEL DRIVE 4C1-11
FRONT HUB AND DISC (4





4 Rigid Hub, 4





4 Shift On the Fly)


RTW440LF000601

4C1-12 FRONT WHEEL DRIVE
(4





4 Manual Locking Hub Model)






RTW440LF000201

FRONT WHEEL DRIVE 4C1-13
FRONT PROPELLER SHAFT

RTW34ASF000101

4C1-14 FRONT WHEEL DRIVE
FRONT DRIVE AXLE ASSEMBLY
Front Drive Axle Assembly and Associated Parts


RTW440LF000501

Legend
1. Propeller Shaft
2. Front Axle Case Assembly and Front Drive
Shaft Assembly
3. Washer

4. Mounting Bolt
5. Tie-rod End ; Steering Unit
6. Knuckle and Back Plate
7. Hub and Disc Assembly
8. Suspension Crossmember