303 JAGUAR XFR 2010 1.G Workshop Manual

Page 1191 of 3039


Fuel Charging and Controls - V8 S/C 5.0L Petrol - Fuel Rail LH
Removal and Installation

Special Tool(s)

303-1450
Spark Plug Remover/Installer
310-197
Remover, Fuel Injector
310-198
Installer, Teflon Seal
310-199
Re-shape Tool, Teflon Seal
310-200-01
Fuel Rail Installation Guide Pins - Threaded
310-200-02
Fuel Rail Installation Guide Pins - Unthreaded Removal


CAUTION: Make sure that tools and equipment are clean, free of foreign material and lubricant.

NOTES: Published: 21-Nov-2013

Page 1192 of 3039


Removal steps in this procedure may contain installation details.


Some variation in the illustrations may occur, but the essential information is always correct.

1. Refer to: Petrol and Petrol-Ethanol Fuel Systems Health and Safety Precautions (100-00 General Information, Description and Operation).

2. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).

3. Refer to: Fuel System Pressure Release - V8 5.0L Petrol/V8 S/C 5.0L Petrol (310-00 Fuel System - General Information, General Procedures).

4. Refer to: Secondary Bulkhead Panel LH - TDV6 3.0L Diesel /V8 5.0L Petrol/V8 S/C 5.0L Petrol (501-02 Front End Body Panels, Removal and Installation).
5. Refer to: Fuel Injection Component Cleaning (303-04D Fuel Charging and Controls - V8 5.0L Petrol, General Procedures).


6. CAUTION: Be prepared to collect escaping fluids.
















7.
8. CAUTION: Be prepared to collect escaping fluids. www.JagDocs.com

Page 1193 of 3039


9. CAUTION: Be prepared to collect escaping fluids.











10.
Refer to: Air Cleaner Outlet Pipe RH (303-12C Intake Air Distribution and Filtering - V8 5.0L Petrol, Removal and Installation).




12.

11.

CAUTIONS:


Be
prepared to
collect
escaping
fluids.


Make
sure that all
openings
are sealed.
Use new
blanking
caps.

Page 1194 of 3039

13.
14.
15.



















NOTE: RH shown LH similar.

Special Tool(s): 303-1450






















CAUTION: Make a note of the fuel injector clamp alignment to the fuel
rail prior to removal.

Page 1199 of 3039


10.
















11.
12.
13. NOTE: Tighten in the sequence indicated.

Torque:
Bolt 2 30 Nm Bolt 3 30 Nm Bolt 1 30 Nm Bolt 4 30 Nm











NOTE: RH shown LH similar.

Special Tool(s): 303-1450 Torque: 20 Nm




















Torque: 7 Nm

Page 1200 of 3039

14.
15. NOTES:


Lubricate
the union
threads with
clean engine
oil.


Do not
tighten at
this stage.


Remove and
discard the
blanking
caps.





Torque:
union 21 Nm bolts 8 Nm














16.
Torque: 21 Nm











17.
Refer to: Air Cleaner Outlet Pipe RH (303-12C Intake Air Distribution and Filtering - V8 5.0L Petrol, Removal and Installation).

Page 1203 of 3039


Removal steps in this procedure may contain installation details.

Some variation in the illustrations may occur, but the essential information is always correct.

1. Refer to: Petrol and Petrol-Ethanol Fuel Systems Health and Safety Precautions (100-00 General Information, Description and Operation).

2. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).

3. Refer to: Fuel System Pressure Release - V8 5.0L Petrol/V8 S/C 5.0L Petrol (310-00 Fuel System - General Information, General Procedures).

4. Refer to: Secondary Bulkhead Panel RH - TDV6 3.0L Diesel /V8 5.0L Petrol/V8 S/C 5.0L Petrol (501-02 Front End Body Panels, Removal and Installation).
5. Refer to: Fuel Injection Component Cleaning (303-04D Fuel Charging and Controls - V8 5.0L Petrol, General Procedures).


6. CAUTION: Be prepared to collect escaping fluids.
















7.
8. CAUTION: Be prepared to collect escaping fluids.











9. Refer to: Air Cleaner Outlet Pipe RH (303-12C Intake Air Distribution and Filtering - V8

Page 1206 of 3039

18.
19.
20.
21.



















NOTE: LH shown RH similar.

















NOTE: LH shown RH similar.
















Special Tool(s): 303-1450

Page 1211 of 3039


9.
















10.
11.
12. NOTE: LH shown RH similar.

Torque: 20 Nm













NOTES:


LH shown RH similar.


Tighten in the sequence indicated.

Torque:
Bolt 2 30 Nm Bolt 3 30 Nm Bolt 1 30 Nm Bolt 4 30 Nm























Special Tool(s): 303-1450 Torque: 20 Nm

Page 1216 of 3039













28. Refer to: Air Cleaner Outlet Pipe RH (303-12C Intake Air Distribution and Filtering - V8 5.0L Petrol, Removal and Installation).

29.
30.
31.












32. Refer to: Secondary Bulkhead Panel RH - TDV6 3.0L Diesel /V8 5.0L Petrol/V8 S/C 5.0L Petrol (501-02 Front End Body Panels, Removal and Installation).
33. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).

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