lug pattern JEEP CHEROKEE 1994 Service User Guide

TRANSMISSION SHIFT PATTERN
The AX 15 shift pattern is shown in Figure 3. First
and second and third and fourth gear ranges are in
line for improved shifting. Fifth and reverse gear
ranges are also in line at the extreme right of the
pattern (Fig. 3).
The AX 15 is equipped with a reverse lockout
mechanism. The shift lever must be moved through
the Neutral detent before making a shift to reverse.
TRANSMISSION LUBRICANT
Recommended lubricant for AX 15 transmissions is
Mopar 75W-90, API Grade GL-5 gear lubricant, or
equivalent.
Correct lubricant refill or top-off level is to the bot-
tom edge of the fill plug hole.
Lubricant capacity is:
²3.10 liters (3.27 qts.) in 4-wheel drive models.
²3.15 liters (3.32 qts.) in 2-wheel drive models.
TRANSMISSION SWITCH AND PLUG LOCATIONS
The fill plug is at the driver side of the gear case
(Fig. 4).
The drain plug and backup light switch are on the
passenger side of the gear case (Fig. 5).
TRANSMISSION GEAR RATIOS
The transmission gear ratios are as follows:
First gear - 3.83:1
Second gear - 2.33:1
Third gear - 1.44:1
Fourth gear - 1.00:1
Fifth gear - 0.79:1
Reverse - 4.22:1
SERVICE DIAGNOSIS
LOW LUBRICANT LEVEL
A low transmission lubricant level is generally the
result of a leak, inadequate lubricant fill, or an in-
correct lubricant level check.
Leaks can occur at the mating surfaces of the gear
case, intermediate plate and adapter or extension
housing, or from the front/rear seals. A suspected
leak could also be the result of an overfill condition.
Leaks at the rear of the extension or adapter hous-
ing will be from the housing oil seals. Leaks at com-
ponent mating surfaces will probably be the result of
inadequate sealer, gaps in the sealer, incorrect bolt
tightening, or use of a non-recommended sealer.
A leak at the front of the transmission will be from
either the front bearing retainer or retainer seal. Lu-
bricant may be seen dripping from the clutch hous-
ing after extended operation. If the leak is severe, it
may also contaminate the clutch disc causing slip,
grab and chatter.
Transmissions filled from air or electrically pow-
ered lubricant containers can be underfilled. This
generally happens when the container delivery mech-
anism is improperly calibrated. Always check the lu-
bricant level after filling to avoid an under fill
condition.
A correct lubricant level check can only be made
when the vehicle is level; use a drive-on hoist to en-
sure this. Also allow the lubricant to settle for a
Fig. 3 AX 15 Shift Pattern
Fig. 4 Fill Plug Location
Fig. 5 Drain Plug And Backup Light Switch Location
JAX 15 MANUAL TRANSMISSION 21 - 33

VALVE BODY ASSEMBLY AND ADJUSTMENT
CAUTION: Do not force valves or plugs into place
during reassembly. If the valve body bores, valves
and plugs are free of distortion or burrs, the valve
body components should all slide into place easily.
In addition, do not overtighten the transfer plate
and valve body screws during reassembly. Over-
tightening can distort the valve body resulting in
valve sticking, cross leakage and unsatisfactory op-
eration. Tighten valve body screws to recom-
mended torque only.
(1) Lubricate valve body bores, valves and plugs
with ATF Plus, or Dexron IIŸ transmission fluid.
(2) Insert rear clutch and rear servo check balls in
transfer plate (Fig. 110).
(3) Install filter screen in separator plate (Fig.
110).
(4) Align and install separator plate on transfer
plate. Verify check ball position before installing sep-
arator plate on transfer plate.
(5) Install new O-ring on converter clutch solenoid
and insert solenoid in separator plate (Fig. 115).
Then secure solenoid in position with attaching
screw. Tighten screw to 4 Nzm 35 in. lbs.) torque.
(6) Position valve body so internal passages and
check ball seats are facing upward. Then install
steel/plastic check balls in valve body (Fig. 116). The
one large check ball is approximately 11/32 inch in
diameter. The remaining check balls are approxi-
mately 1/4 inch in diameter.
(7) Align and install assembled transfer and sepa-
rator plates on valve body. Install and tighten valve
body screws alternately in a diagonal pattern to 4
Nzm (35 in. lbs.) torque.
(8) Assemble and install clutch module and compo-
nents on valve body (Fig. 117).
(9) Assemble regulator valve line pressure plug,
sleeve, throttle plug and spring (Fig. 108). Insert as-
sembly in valve body and install end plate. Tighten
end plate screws to 4 Nzm (35 in. lbs.) torque.
(10) Install 1-2 and 2-3 shift valves and springs
(Fig. 113).(11) Install 1-2 shift control valve and spring (Fig.
113)
(12) Install shuttle valve as follows:
(a) Insert shuttle valve in bore.
(b) Insert plastic guides in shuttle valve second-
ary spring.
(c) Install spring on end of valve.
(d) Hold shuttle valve in place. Then compress
secondary spring and install E-clip in groove at end
of valve.
(e) Verify that spring and E-clip are properly
seated before proceeding.
(13) Install shuttle valve cover plate (Fig. 113).
Tighten end plate screws to 4 Nzm (35 in. lbs.)
torque.
(14) Install 1-2 and 2-3 valve governor plugs in
valve body (Fig. 113). Then install shuttle valve pri-
mary spring and throttle plug.
(15) Align and install governor plug end plate on
valve body and install end plate screws. Tighten
screws to 4 Nzm (35 in. lbs.) torque.
(16) Install manual valve (Fig. 112).
(17) Install throttle valve and spring. Then install
kickdown valve and detent (Fig. 112).
(18) Install pressure regulator valve and switch
valve in valve body.
(19) Install manual lever detent spring in housing.
Place detent ball on end of spring and push ball and
spring into housing. Secure ball and spring with De-
tent Retainer 6583 (Fig. 103).
(20) Insert line pressure adjusting screw in adjust-
ing screw bracket (Fig. 102).
Fig. 116 Correct Position Of Valve Body Check Balls
Fig. 115 Installing Converter Clutch Solenoid
21 - 144 30RH/32RH TRANSMISSION OVERHAULJ

(6) Verify that reaction shaft support hub seal
rings are hooked together (Fig. 150).
(7) Coat front clutch thrust washer with petroleum
jelly to hold it in place. Then install washer over re-
action shaft hub and seat it on pump (Fig. 151).CAUTION: The thrust washer bore (I.D.), is cham-
fered on one side. Make sure the chamfered side is
installed so it faces the pump.
(8) Thread two Pilot Stud Tools C-3288-B into bolt
holes in oil pump flange (Fig. 152).
(9) Align and install oil pump gasket (Fig. 152).
(10) Lubricate oil pump seals with Ru-Glyde, Door
Eze, or transmission fluid.
(11) Install oil pump (Fig. 153). Align and position
pump on pilot studs. Slide pump down studs and
work it into front clutch hub and case by hand. Then
install two or three pump bolts to hold pump in
place.
(12) Remove pilot stud tools and install remaining
oil pump bolts. Tighten bolts alternately in diagonal
pattern to 20 Nzm (15 ft-lbs).
CHECKING INPUT SHAFT END PLAY
(1) Measure input shaft end play (Fig. 154).
Fig. 148 Front Band Linkage Installation
Fig. 149 Installing Front Band Pivot Pin Access
Plug
Fig. 150 Reaction Shaft Support Seal Rings
Fig. 151 Front Clutch Thrust Washer Installation
Fig. 152 Installing Pilot Studs And Oil Pump Gasket
J30RH/32RH TRANSMISSION OVERHAUL 21 - 153

OPERATING RANGES
NP231 operating ranges are: 2-wheel drive high; 4-
wheel drive high and 4-wheel drive low (Fig. 2).
2-wheel drive range is for use on all surfaces. The
4-wheel drive high and low ranges are undifferenti-
ated and should only be used on unpaved, low trac-
tion surfaces only.
SHIFT MECHANISM
Operating ranges are selected with a floor mounted
shift lever. The shift lever is connected to the trans-
fer case range lever by an adjustable linkage rod. A
straight line shift pattern is used (Fig. 2). Range po-
sitions are marked on the shifter bezel cover plate. A
front axle disconnect mechanism is only used on cer-
tain models.
TRANSFER CASE IDENTIFICATION
A circular ID tag is attached to the rear case of
each NP231 transfer case (Fig. 3). The ID tag pro-vides the transfer case model number, assembly
number, serial number and low range ratio.
The transfer case serial number also represents the
date of build. For example, a serial number of 8-
10-92 would represent August 10, 1992.
TRANSFER CASE LUBRICANT
Recommended Lubricant
Use Mopar Dexron II, or ATF Plus, type 7176 au-
tomatic transmission fluid in the NP231 transfer
case.
Lubricant Capacity
Approximate refill lubricant capacity is 1.54 liters
(3.25 pints) for YJ and 1.04 liters (2.2 pints) for XJ.
Fill Level
The correct fill level is to the bottom edge of the fill
plug hole. The vehicle must be level in order to en-
sure an accurate fluid level check.
Fig. 2 NP231 Shift Pattern
Fig. 3 Transfer Case Identification Tag
JNP231 TRANSFER CASE 21 - 273

WHEELS
GENERAL INFORMATION
Original equipment wheels are designed for the
specified Maximum Vehicle Capacity.
All models use steel or cast aluminum drop center
wheels. The safety rim wheel (Fig. 1) has raised sec-
tions between the rim flanges and the rim well.
Initial inflation of the tire forces the bead over
these raised sections. In case of tire failure, the
raised sections hold the tire in position on the wheel
until the vehicle can be brought to a safe stop.
Cast aluminum wheels require special balance
weights and alignment equipment.
WHEEL INSTALLATION
The wheel studs and nuts are designed for specific
applications. They must be replaced with equivalent
parts. Do not use replacement parts of lesser quality
or a substitute design. All aluminum and some steel
wheels have wheel stud nuts which feature an en-
larged nose. This enlarged nose is necessary to en-
sure proper retention of the aluminum wheels.
Before installing the wheel, be sure to remove any
build up of corrosion on the wheel mounting surfaces.
Ensure wheels are installed with good metal-to-metal
contact. Improper installation could cause loosening
of wheel nuts. This could affect the safety and han-
dling of your vehicle.
To install the wheel, first position it properly on
the mounting surface. All wheel nuts should then be
tightened just snug. Gradually tighten them in se-
quence to 129 Nzm (95 ft. lbs.) torque (Fig. 2).Never
use oil or grease on studs or nuts.
WHEEL REPLACEMENT
Wheels must be replaced if they have:
²Excessive runout²Bent or dented
²Leak air through welds
²Have damaged bolt holes
Wheel repairs employing hammering, heating, or
welding are not allowed.
Original equipment wheels are available through
your dealer. Replacement wheels from any other
source should be equivalent in:
²Load carrying capacity
²Diameter
²Width
²Offset
²Mounting configuration
Failure to use equivalent replacement wheels may
affect the safety and handling of your vehicle. Re-
placement withusedwheels is not recommended.
Their service history may have included severe treat-
ment.
Refer to the Specifications Chart for informa-
tion regarding above requirements.
WHEEL ORNAMENTATION
WARNING: HANDLE ALL WHEEL ORNAMENTATION
WITH EXTREME CARE DURING REMOVAL AND IN-
STALLATION. SHARP EDGES ON THE COVERS OR
CAPS CAN CAUSE PERSONAL INJURY.
TIRE AND WHEEL BALANCE
It is recommended that a two plane dynamic bal-
ancer be used when a wheel and tire assembly re-
quire balancing. Static should be used only when a
two plane balancer is not available.
For static imbalance, find location of heavy spot
causing imbalance. Counter balance wheel directly
opposite the heavy spot. Determine weight required
to counterbalance the area of imbalance. Place half
of this weight on theinnerrim flange and the other
Fig. 2 Lug Nut Tightening Pattern
Fig. 1 Wheel Safety Rim
22 - 6 WHEELS AND TIRESJ

30RH/32RH AUTOMATIC TRANSMISSION . . . 21-66
30RH/32RH GENERAL SPECIFICATIONS . . . 21-322
30RH/32RH IN-VEHICLE SERVICE.........21-96
30RH/32RH PRESSURE TEST
SPECIFICATIONS....................21-323
30RH/32RH SNAP RING/THRUST
WASHER/THRUST PLATE
SPECIFICATIONS....................21-322
30RH/32RH TORQUE SPECIFICATIONS....21-323
30RH/32RH TRANSMISSION DIAGNOSIS . . . 21-69,
21-77,21-78,21-79,21-80,21-81,21-82,21-83,21-84,
21-85
30RH/32RH TRANSMISSION OVERHAUL . . . 21-112
30RH/32RH TRANSMISSION REMOVAL
AND INSTALLATION..................21-108
3-2 DOWNSHIFT, HYDRAULIC FLOW
DURING FULL THROTTLE..............21-92
3-2 DOWNSHIFT, HYDRAULIC FLOW
DURING PART THROTTLE..............21-91
4WD INDICATOR......................8E-22
4WD INDICATOR INOPERATIVE............8E-4
4WD INDICATOR LAMP..................8E-2
60-WAY CONNECTOR, POWERTRAIN
CONTROL MODULE (PCM).............14-38
ABBREVIATIONS, SYMBOLS, FUSES........8W-6
ABS BRAKE DIAGNOSIS...................5-3
ABS BRAKES, BRAKE BLEEDINGÐWITH.....5-14
ABS COMPONENT SERVICE...............5-47
ABS FAULT DIAGNOSIS................5-4,5-6
ABS OPERATION IN ANTILOCK BRAKING
MODE..............................5-43
ABS OPERATION IN NORMAL BRAKING
MODE..............................5-43
ABS SYSTEM OPERATION................5-39
ABS SYSTEM WIRING AND ELECTRICAL
CIRCUITS............................5-4
ABS WARNING LIGHT DISPLAY.............5-3
ABSOLUTE PRESSURE (MAP) SENSOR,
MANIFOLD; FUEL SYSTEM.............14-57
ABSOLUTE PRESSURE (MAP) SENSOR,
MANIFOLD; IGNITION SYSTEMS....8D-5,8D-27
ABSOLUTE PRESSURE (MAP) SENSORÐ
PCM INPUT, MANIFOLD...............14-21
ABSOLUTE PRESSURE (MAP) SENSOR
TEST, MANIFOLD; FUEL SYSTEM........14-44
ABSOLUTE PRESSURE (MAP) SENSOR
TEST, MANIFOLD; IGNITION
SYSTEMS..........................8D-14
ABSORBER, SHOCK; FRONT
SUSPENSION AND AXLE............2-12,2-14
ABSORBER, SHOCK; REAR SUSPENSION
AND AXLES........................3-3,3-5
A/C BLOWER MOTOR...................24-43
A/C CONDENSER......................24-42
A/C CONTROL PANEL...................24-41
A/C CONTROL PANEL REPLACEMENT,
HEATER ............................24-26
A/C OPERATION........................24-1
A/C PERFORMANCE TEST................24-8
A/C RECIRCULATING AIR DOOR
VACUUM MOTOR REPLACEMENT........24-31
ACCELERATION SENSOR INSTALLATION.....5-52
ACCELERATION SENSOR REMOVAL........5-52
ACCELERATION SWITCH.................5-41
ACCELERATION SWITCH OPERATION.......5-45
ACCELERATOR PEDAL..................14-16
ACCELERATOR PEDAL AND THROTTLE
CABLE........................14-16,14-54
ACCENT PAINT.......................23-202
ACCESSORY DRIVE BELT.................0-20
ACCESSORY DRIVE BELTS, ENGINE........7-31
ACCUMULATOR PISTONS AND SPRINGS . . 21-179
ACTUATOR MOTOR STALL TEST...........8P-6
ADAPTER HOUSING AND PARK LOCK
COMPONENT OVERHAUL.............21-120
ADAPTER HOUSING SEAL REPLACEMENT . . 21-182
ADD-A-TRUNK.......................23-199
ADJUSTER PLUG ASSEMBLY
REPLACEMENT......................19-27
ADJUSTMENT, BRAKELIGHT SWITCH.......5-66
ADJUSTMENT, DIFFERENTIAL SHIM
PACK MEASUREMENT..................2-42
ADJUSTMENT, DOOR LATCH
.............23-55
ADJUSTMENT, DRUM BRAKE
..............5-35
ADJUSTMENT, FOG LAMP BEAM
..........8L-12
ADJUSTMENT, FRONT BAND
.............21-99ADJUSTMENT, HEADLAMP BEAM..........8L-3
ADJUSTMENT, HOOD....................23-9
ADJUSTMENT, LIFTGATE................23-70
ADJUSTMENTÐMAJOR, DOOR
ALIGNMENT.........................23-47
ADJUSTMENTÐMINOR, DOOR
ALIGNMENT.........................23-46
ADJUSTMENT, PARK INTERLOCK CABLE . . . 21-186
ADJUSTMENT, PARKING BRAKE...........5-63
ADJUSTMENT, PRELIMINARY
INSPECTION.......................21-167
ADJUSTMENT PROCEDURES,
TRANSMISSION ASSEMBLY...........21-146
ADJUSTMENT, REAR BAND..............21-99
ADJUSTMENT, SHIFT CABLE............21-186
ADJUSTMENT, SHIFT LINKAGE....21-275,21-296
ADJUSTMENT, TAILGATE...............23-160
ADJUSTMENT, TRANSMISSION
ASSEMBLY..............21-15,21-51,21-255
ADJUSTMENT, TRANSMISSION
THROTTLE CABLE..............21-98,21-185
ADJUSTMENT, TRANSMISSION
THROTTLE VALVE CABLE..............21-70
ADJUSTMENT, VALVE BODY ASSEMBLY . . . 21-144
ADJUSTMENT, WHEEL SENSOR AIR GAP....5-49
ADJUSTMENT (XJ), PARK INTERLOCK
CABLE.............................21-97
ADJUSTMENT (XJ), SHIFT CABLE.........21-97
ADJUSTMENT (YJ), GEARSHIFT LINKAGE . . . 21-96
ADJUSTMENTS, ALIGNMENT
MEASUREMENTS......................2-6
ADJUSTMENTS IN VEHICLE, GEAR........19-37
ADJUSTMENTS ON BENCH, GEAR.........19-42
ADJUSTMENTS, SPECIFICATIONS AND
BAND..............................21-66
ADJUSTMENTS, STEERING GEAR.........19-22
AIR CLEANER..........................25-7
AIR CLEANER FILTER ELEMENT, ENGINE....0-16
AIR CLEANER HOUSING; EMISSION
CONTROL SYSTEMS...................25-8
AIR CLEANER HOUSING; FUEL SYSTEM....14-54
AIR CONDITIONER COMPRESSOR/HOSES/
FITTINGS............................0-21
AIR CONDITIONING CLUTCH RELAY.......14-54
AIR CONDITIONING CLUTCH RELAYÐ
PCM OUTPUT.......................14-24
AIR CONDITIONING CONTROLSÐPCM
INPUT.............................14-19
AIR CONDITIONING, DESCRIPTION........24-41
AIR CONDITIONING SCHEMATIC..........24-25
AIR CONDITIONING SYSTEM DIAGNOSIS . . . 24-12
AIR CONDITIONING SYSTEMÐXJ
VEHICLES..........................24-14
AIR CONDITIONING SYSTEMÐYJ
VEHICLES..........................24-15
AIR CONTROL (IAC) MOTOR, IDLE........14-56
AIR CONTROL (IAC) MOTORÐPCM
OUTPUT, IDLE.......................14-25
AIR CONTROL MOTOR TEST, IDLE........14-46
AIR DEFLECTOR, COWL WEATHERSTRIP
SEAL/CROSSMEMBER.................23-10
AIR DOOR VACUUM MOTOR, FRESH.......24-41
AIR DOOR VACUUM MOTOR
REPLACEMENT, A/C RECIRCULATING.....24-31
AIR EXHAUST GRILLEÐXJ VEHICLES......23-30
AIR FILTER; EMISSION CONTROL
SYSTEMS...........................25-9
AIR FILTER; FUEL SYSTEM..............14-54
AIR GAP ADJUSTMENT, WHEEL SENSOR....5-49
AIR GAP, REAR SPEED SENSOR............5-3
AIR INTAKE DUCT, FRESH...............24-41
AIR PRESSURE TEST...................21-73
AIR, PURGING COMPRESSOR OF.........24-17
AIR TEMPERATURE SENSOR, INTAKE......14-54
AIR TEMPERATURE SENSOR, INTAKE
MANIFOLD.....................8D-5,8D-27
AIR TEMPERATURE SENSORÐPCM
INPUT, INTAKE.......................14-20
AIR TEMPERATURE, SENSOR RESISTANCE
(OHMS)ÐCOOLANT TEMPERATURE
SENSOR/MANIF; FUEL SYSTEM
.........14-43
AIR TEMPERATURE SENSOR TEST,
INTAKE
............................14-43
AIR TEMPERATURE SENSOR TEST,
INTAKE MANIFOLD
...................8D-14
AIR VENTILATION, FRESH
...............24-39AIRFLOW DIAGRAM....................24-23
ALIGNMENT ADJUSTMENTÐMAJOR,
DOOR.............................23-47
ALIGNMENT ADJUSTMENTÐMINOR,
DOOR.............................23-46
ALIGNMENT, FRAME...................13-10
ALIGNMENT, FRONT WHEEL...............2-5
ALIGNMENT, HOOD...................23-138
ALIGNMENT MEASUREMENTS AND
ADJUSTMENTS........................2-6
ALIGNMENTÐMINOR, XJ DOOR..........23-46
ALIGNMENT, REAR AXLE..................3-8
ALIGNMENT SPECIFICATIONSÐXJ
VEHICLES............................2-9
ALIGNMENT SPECIFICATIONSÐYJ VEHICLES . . 2-9
ANALYSIS, BACKLASH AND CONTACT
PATTERN; FRONT SUSPENSION AND AXLE . 2-44
ANALYSIS, BACKLASH AND CONTACT
PATTERN; REAR SUSPENSION AND AXLES . 3-25
ANCHOR AND BUMPER, LIFTGATE
LICENSE PLATE SCREW...............23-72
ANGLE MEASUREMENT, UNIVERSAL
JOINT..............................16-4
ANTENNA, RADIO.......................8F-8
ANTENNA TESTS.......................8F-9
ANTILOCK BRAKE SYSTEM (ABS)...........5-1
ANTI-LOCK BRAKE SYSTEM (ABS)
INDICATOR LAMP.....................8E-2
ANTILOCK BRAKE SYSTEM OPERATION.....5-43
ANTILOCK BRAKING MODE, ABS
OPERATION..........................5-43
ANTI-LOCK INDICATOR..................8E-4
ANTILOCK MODE, VEHICLE RESPONSE.......5-3
APPLICATION CHARTS, GEARTRAIN
OPERATION........................21-159
APPLICATION, PAINT..................23-201
APPLICATION, TRANSMISSION...........21-66
APPLIQUE, RADIATOR GRILLE
...........23-134
APPLIQUEÐXJ VEHICLES, QUARTER
WINDOW
...........................23-29
APRONS, FENDER SPLASH
.............23-147
ARM AND PIVOT ASSEMBLY
REPLACEMENT, FRONT WIPER
...........8K-9
ARM, LOWER SUSPENSION
...............2-11
ARM, PITMAN
...................19-15,19-18
ARM REPLACEMENT, FRONT WIPER
........8K-8
ARM REPLACEMENT, REAR WIPER
........8K-12
ARM, UPPER SUSPENSION
...............2-11
ARMS, ROCKER
....................9-19,9-59
ASH RECEIVER TRAY LAMP, I/P
..........23-92
ASSEMBLY AND ADJUSTMENT
PROCEDURES, TRANSMISSION
........21-146
ASSEMBLY AND ADJUSTMENT,
TRANSMISSION
..........21-15,21-51,21-255
ASSEMBLY AND ADJUSTMENT, VALVE
BODY
.............................21-144
ASSEMBLY, CALIPER
....................5-29
ASSEMBLY, DIFFERENTIAL; FRONT
SUSPENSION AND AXLE
................2-36
ASSEMBLY, DIFFERENTIAL; REAR
SUSPENSION AND AXLES
...............3-19
ASSEMBLY, FINAL; FRONT SUSPENSION
AND AXLE
...........................2-44
ASSEMBLY, FINAL; REAR SUSPENSION
AND AXLES
..........................3-26
ASSEMBLY, FUEL RAIL
..................14-56
ASSEMBLY, GEAR
......................19-41
ASSEMBLY, PRESSURE GAUGE AND
MANIFOLD
...........................24-2
ASSEMBLY REPLACEMENT, ADJUSTER
PLUG
..............................19-27
ASSEMBLY REPLACEMENT, CONNECTOR
AND TERMINAL
......................8W-5
ASSEMBLY REPLACEMENT, FRONT WIPER
ARM AND PIVOT
......................8K-9
ASSEMBLY REPLACEMENT, SOLENOID
AND LATCH
..........................8P-6
ASSEMBLY REPLACEMENTÐXJ VEHICLES,
DRIVE AXLE; FRONT SUSPENSION AND
AXLE
...............................2-21
ASSEMBLY REPLACEMENTÐXJ VEHICLES,
DRIVE AXLE; REAR SUSPENSION AND
AXLES
..........................3-11,3-30
JINDEX1
Description Group-Page Description Group-Page Description Group-Page

SECOND (2) RANGE, HYDRAULIC FLOW
IN MANUAL.........................21-93
SECOND BRAKE OVERHAUL............21-232
SECOND COAST BRAKE SERVO..........21-181
SECOND GEAR, HYDRAULIC FLOW IN D
RANGE.............................21-88
SECONDARY CABLES, SPARK PLUG . . 8D-17,8D-29
SECONDARY CIRCUIT DIAGNOSIS,
IGNITION...........................8D-12
SECONDARY IGNITION WIRING...........8W-1
SELECTIVE SNAP RING CHARTÐAX 15
MANUAL TRANSMISSION.............21-321
SELECTOR INDICATOR REPLACEMENTÐ
INSTRUMENT CLUSTER REMOVED,
GEAR...............................8E-6
SENDING UNIT, FUEL GAUGE.............14-15
SENSEÐPCM INPUT, AUTOMATIC SHUT
DOWN (ASD)........................14-19
SENSEÐPCM INPUT, IGNITION CIRCUIT....14-21
SENSOR AIR GAP ADJUSTMENT, WHEEL....5-49
SENSOR AIR GAP, REAR SPEED............5-3
SENSOR, CAMSHAFT POSITION; FUEL
SYSTEM............................14-54
SENSOR, CAMSHAFT POSITION;
IGNITION SYSTEMS..............8D-1,8D-20
SENSOR, COOLANT TEMPERATURE........25-9
SENSOR, CRANKSHAFT POSITION; FUEL
SYSTEM............................14-55
SENSOR, CRANKSHAFT POSITION;
IGNITION SYSTEMS..............8D-2,8D-21
SENSOR, ENGINE COOLANT
TEMPERATURE; FUEL SYSTEM..........14-55
SENSOR, ENGINE COOLANT TEMPERATURE;
IGNITION SYSTEMS..............8D-4,8D-22
SENSOR INPUT, LOSS OF.................5-3
SENSOR INSTALLATION, ACCELERATION....5-52
SENSOR INSTALLATION, FRONT WHEEL.....5-49
SENSOR INSTALLATION, REAR WHEEL......5-50
SENSOR, INTAKE AIR TEMPERATURE......14-54
SENSOR, INTAKE MANIFOLD AIR
TEMPERATURE..................8D-5,8D-27
SENSOR, MANIFOLD ABSOLUTE
PRESSURE (MAP); FUEL SYSTEM.......14-57
SENSOR, MANIFOLD ABSOLUTE
PRESSURE (MAP); IGNITION SYSTEMS . . . 8D-5,
8D-27
SENSOR (O2S) HEATING ELEMENT TEST,
OXYGEN............................14-45
SENSOR OPERATION, HCU PUMP
AND PEDAL TRAVEL...................5-44
SENSOR OPERATION, WHEEL SPEED.......5-45
SENSOR, OXYGEN (O2S); EMISSION
CONTROL SYSTEMS...............25-7,25-9
SENSOR, OXYGEN (O2S); FUEL SYSTEM . . . 14-57
SENSOR, OXYGEN (O2S); IGNITION
SYSTEMS..........................8D-28
SENSORÐPCM INPUT, CAMSHAFT
POSITION..........................14-20
SENSORÐPCM INPUT, CRANKSHAFT
POSITION..........................14-20
SENSORÐPCM INPUT, ENGINE
COOLANT TEMPERATURE..............14-21
SENSORÐPCM INPUT, INTAKE AIR
TEMPERATURE......................14-20
SENSORÐPCM INPUT, MANIFOLD
ABSOLUTEPRESSURE (MAP)...........14-21
SENSORÐPCM INPUT, OXYGEN (O2S).....14-22
SENSORÐPCM INPUT, VEHICLE SPEED
....14-23
SENSOR, PEDAL TRAVEL
.................5-41
SENSOR REMOVAL, ACCELERATION
........5-52
SENSOR REMOVAL, FRONT WHEEL
........5-49
SENSOR REMOVAL, REAR WHEEL
.........5-49
SENSOR RESISTANCE (OHMS)ÐCOOLANT
TEMPERATURE SENSOR/MANIFOLD AIR
TEMPERATURE FUEL SYSTEM
..........14-43
SENSOR RESISTANCE (OHMS); IGNITION
SYSTEMS
.....................8D-12,8D-14
SENSOR ROTORÐSPEEDOMETER
DRIVE GEAR, SPEED
.................21-183
SENSOR SERVICE, PEDAL TRAVEL
.........5-51
SENSOR, SPEED
......................21-182
SENSOR SYSTEM REPAIR PROCEDURES,
THERMOMETER
......................8C-6
SENSOR TEST, CAMSHAFT POSITION;
FUEL SYSTEM
.......................14-43SENSOR TEST, CAMSHAFT POSITION;
IGNITION SYSTEMS...................8D-8
SENSOR TEST, CRANKSHAFT POSITION;
FUEL SYSTEM.......................14-44
SENSOR TEST, CRANKSHAFT POSITION;
IGNITION SYSTEMS...................8D-9
SENSOR TEST, ENGINE COOLANT
TEMPERATURE; FUEL SYSTEM..........14-43
SENSOR TEST, ENGINE COOLANT
TEMPERATURE; IGNITION SYSTEMS.....8D-12
SENSOR TEST, INTAKE AIR TEMPERATURE . . . 14-43
SENSOR TEST, INTAKE MANIFOLD AIR
TEMPERATURE......................8D-14
SENSOR TEST, MANIFOLD ABSOLUTE
PRESSURE (MAP); FUEL SYSTEM.......14-44
SENSOR TEST, MANIFOLD ABSOLUTE
PRESSURE (MAP); IGNITION
SYSTEMS..........................8D-14
SENSOR TEST, THROTTLE POSITION......8D-18
SENSOR TEST, VEHICLE SPEED; FUEL
SYSTEM............................14-45
SENSOR TEST, VEHICLE SPEED;
VEHICLE SPEED CONTROL SYSTEM......8H-5
SENSOR TESTS, OXYGEN...............8D-19
SENSOR, THROTTLE POSITION............8D-6
SENSOR (TPS)ÐPCM INPUT, THROTTLE
POSITION..........................14-23
SENSOR (TPS) SERVICE, THROTTLE
POSITION.........................21-184
SENSOR (TPS) TEST, THROTTLE
POSITION..........................14-45
SENSOR (TPS), THROTTLE POSITION;
FUEL SYSTEM.......................14-59
SENSOR (TPS), THROTTLE POSITION;
IGNITION SYSTEMS..................8D-29
SENSOR, VEHICLE SPEED...............14-60
SENSOR/MANIFOLD AIR TEMPERATURE,
SENSOR RESISTANCE (OHMS)ÐCOOLANT
TEMPERATURE FUEL SYSTEM..........14-43
SENSORS, WHEEL SPEED................5-41
SENTINEL HEADLAMP DELAY MODULEÐ
XJ VEHICLES........................8L-15
SERPENTINE DRIVE BELT DIAGNOSIS.......7-32
SERVICING TRANSMISSION COOLER
LINES AND FITTINGS................21-106
SERVO AND BAND OVERHAUL, FRONT....21-136
SERVO AND BAND OVERHAUL, REAR.....21-136
SERVO CABLE REPLACEMENT............8H-9
SERVO, ELECTRICAL TESTS AT............8H-5
SERVO REPLACEMENT, SPEED CONTROL....8H-9
SERVO, SECOND COAST BRAKE.........21-181
SEVERE SERVICE MAINTENANCE...........0-5
SHAFT AND SIDE COVER REPLACEMENT,
PITMAN............................19-26
SHAFT, AXLE..........................3-14
SHAFT AXLEÐCARDAN U-JOINT...........2-25
SHAFT, HUB BEARING AND AXLE..........2-24
SHAFT, INTERMEDIATE (COUPLER)........19-43
SHAFT, INTERMEDIATE (COUPLING).......19-21
SHAFT OIL SEAL REPLACEMENT, INNER
AXLE...............................2-33
SHAFT OVERHAUL, MANUAL VALVE......21-205
SHAFT OVERHAUL, NO. 2 ONE-WAY
CLUTCH AND OUTPUT...............21-234
SHAFT REPLACEMENT, PROPELLER........16-7
SHAFT REPLACEMENT, RACK PISTON
AND WORM.........................19-30
SHAFT SEAL AND BEARING, AXLE.........3-15
SHAFT, SEAL AND BEARING SERVICE,
AXLE...............................3-31
SHAFT SEAL REPLACEMENT, MANUAL
VALVE ............................21-178
SHAFT SEAL REPLACEMENT, PINION.......3-13
SHAFT SEAL REPLACEMENT, PITMAN......19-35
SHAFT SEALS AND BEARING
REPLACEMENT, PITMAN...............19-32
SHAFT SEALSÐIN CAR REPLACEMENT,
PITMAN............................19-21
SHAFTS AND U-JOINTS, PROPELLER......16-14
SHAFTS, DRIVE........................0-27
SHAFTS, PROPELLER....................16-1
SHEETS AND INDEXES, WIRING DIAGRAM
. . . 8W-1
SHIELD AND BRACKET, FUEL FILTER
.......13-17
SHIELD, GENERATOR SPLASH
............13-14
SHIELDÐXJ VEHICLES, FUEL FILLER
HOSE SPLASH
.......................23-86SHIELDS, EXHAUST HEAT
................11-1
SHIELDS, FENDER INNER SPLASH
.......23-147
SHIELDS, HEAT
.......................14-12
SHIELDS, MUFFLER AND TAILPIPE HEAT
. . . 13-17
SHIFT AUTOMATIC, PARK-LOCK CABLEÐ
CONSOLE
...........................19-45
SHIFT CABLE ADJUSTMENT
.............21-186
SHIFT CABLE ADJUSTMENT (XJ)
..........21-97
SHIFT, DISASSEMBLYÐCOLUMN OR
CONSOLE
...........................19-50
SHIFT INDICATORÐPCM OUTPUT
.........14-26
SHIFT LEVER POSITIONS, TRANSMISSION
RANGES
...........................21-157
SHIFT LINKAGE ADJUSTMENT
.....21-275,21-296
SHIFT PATTERN
........................21-2
SHIFT PATTERN, TRANSMISSION
.........21-33
SHIFTING TEST, MANUAL
...............21-168
SHIM PACK MEASUREMENT AND
ADJUSTMENT, DIFFERENTIAL
............2-42
SHOCK ABSORBER; FRONT SUSPENSION
AND AXLE
.......................2-12,2-14
SHOCK ABSORBER; REAR SUSPENSION
AND AXLES
........................3-3,3-5
SHOCK DIAGNOSIS, SPRING AND; FRONT
SUSPENSION AND AXLE
............2-12,2-14
SHOCK DIAGNOSIS, SPRING AND; REAR
SUSPENSION AND AXLES
.............3-3,3-5
SHORT BLOCK, SERVICE ENGINE ASSEMBLY
. . 9-4
SHOULDER BELT/BUCKLEÐXJ
VEHICLES, FRONT
...................23-119
SHOULDER BELTS, FRONT
..............23-196
SHOULDER BELTS, REAR
...............23-196
SHOULDER/LAP BELT/BUCKLEÐXJ
VEHICLES, REAR
....................23-120
SHUT DOWN (ASD) RELAY, AUTOMATIC;
FUEL SYSTEM
.......................14-54
SHUT DOWN (ASD) RELAY, AUTOMATIC;
IGNITION SYSTEMS
..........8D-1,8D-8,8D-20
SHUT DOWN (ASD) RELAYÐPCM
OUTPUT, AUTO
......................14-24
SHUT DOWN (ASD) SENSEÐPCM INPUT,
AUTOMATIC
.........................14-19
SHUTDOWN (ASD) RELAY TESTING,
AUTOMATIC
.........................14-43
SIDE COVER REPLACEMENT, PITMAN
SHAFT
.............................19-26
SIDE MARKER LAMP BULB
REPLACEMENT
.......................8L-7
SIDE MOULDING/CLADDING, BODY
........23-19
SIDE MOULDINGÐXJ VEHICLES,
WINDSHIELD
.......................23-114
SIDE STEP MOULDING, BODY
...........23-145
SIDE TRIM PANELÐXJ VEHICLES,
FRONT INNER SCUFF PLATE/COWL
.....23-114
SIGHT GLASS
.........................24-41
SIGNAL LAMP BULB REPLACEMENT,
FRONT PARK/TURN
....................8L-8
SIGNALS, WHEEL/TIRE SIZE AND INPUT
.....5-3
SIGNALSÐXJ, TURN
....................8J-1
SIGNALSÐYJ, TURN
....................8J-2
SIGNAL/TAIL LAMP BULB REPLACEMENT,
BACK-UP/REAR TURN
..................8L-9
SINGLE CARDAN
.......................16-9
SIZE AND INPUT SIGNALS, WHEEL/TIRE
.....5-3
SKID PLATE, FRONT
....................23-84
SKID PLATE, FUEL TANK; BODY
COMPONENTSÐXJ VEHICLES
.....13-16,23-84
SKID PLATE, TRANSFER CASE; FRAME
AND BUMPERS Ð XJ VEHICLES
. . . 13-15,23-84
SKID PLATEÐYJ RENEGADE VEHICLES,
FRONT
............................23-148
SKID PLATEÐYJ RENEGADE VEHICLES,
REAR
.............................23-152
SLIP DIFFERENTIAL, LIMITED
..............3-8
SNAP, DRIVELINE; FRONT SUSPENSION
AND AXLE
...........................2-17
SNAP, DRIVELINE; REAR SUSPENSION
AND AXLES
...........................3-8
SNAP RING CHARTÐAX 15 MANUAL
TRANSMISSION, SELECTIVE
...........21-321
20 INDEXJ
Description Group-Page Description Group-Page Description Group-Page

TRAILER HITCHES.....................23-88
TRANSFER CASE...........0-25,21-292,21-319...........
TRANSFER CASE ASSEMBLY......21-282,21-306
TRANSFER CASE DISASSEMBLY AND
OVERHAUL..................21-277,21-297
TRANSFER CASE FILL LEVEL............21-294
TRANSFER CASE IDENTIFICATION . . 21-273,21-293
TRANSFER CASE INSTALLATION . . . 21-276,21-296
TRANSFER CASE LUBRICANT.....21-273,21-294
TRANSFER CASE, NP231.........21-272,21-291
TRANSFER CASE, NP242...............21-293
TRANSFER CASE REMOVAL.......21-276,21-296
TRANSFER CASE SKID PLATE; BODY
COMPONENTSÐXJ VEHICLES.....13-15,23-84
TRANSMISSION, 30RH/32RH AUTOMATIC . . . 21-66
TRANSMISSION AND CONVERTER
INSTALLATION......................21-109
TRANSMISSION AND CONVERTER
REMOVAL.........................21-108
TRANSMISSION AND TORQUE
CONVERTER INSTALLATION...........21-190
TRANSMISSION AND TORQUE
CONVERTER REMOVAL...............21-189
TRANSMISSION APPLICATION............21-66
TRANSMISSION ASSEMBLY AND
ADJUSTMENT............21-15,21-51,21-255
TRANSMISSION ASSEMBLY AND
ADJUSTMENT PROCEDURES..........21-146
TRANSMISSION ASSEMBLY TIPS........21-146
TRANSMISSION, AUTOMATIC.............0-23
TRANSMISSION, AW-4 AUTOMATIC.......21-156
TRANSMISSION, AX 15 MANUAL.........21-32
TRANSMISSION, AX 4/5 MANUAL..........21-1
TRANSMISSION CASE CLEANING AND
INSPECTION.......................21-118
TRANSMISSION CASE OVERHAUL, FIRST-
REVERSE BRAKE PISTON.............21-237
TRANSMISSION CONTROL MODULE
(TCM) SERVICE.....................21-173
TRANSMISSION CONTROLS
AND COMPONENTS...................21-66
TRANSMISSION COOLER FLOW TESTING . . 21-106
TRANSMISSION COOLER LINE FITTINGS . . 21-187
TRANSMISSION COOLER LINES AND
FITTINGS, SERVICING................21-106
TRANSMISSION COOLER REVERSE
FLUSHING.........................21-105
TRANSMISSION COOLER SERVICE.......21-187
TRANSMISSION DIAGNOSIS, 30RH/32RH . . 21-69,
21-77,21-77,21-79,21-80,21-81,21-82,21-83,21-84,
21-85
TRANSMISSION DIAGNOSIS, AW-4.......21-167
TRANSMISSION DISASSEMBLY....21-112,21-192
TRANSMISSION DISASSEMBLY AND
OVERHAUL.....................21-5,21-36
TRANSMISSION GEAR RATIOS...........21-33
TRANSMISSION IDENTIFICATION.....21-1,21-32,
21-66,21-157
TRANSMISSION INSTALLATION............21-4
TRANSMISSION INSTALLATIONÐAX 15....21-35
TRANSMISSION LUBRICANT.............21-33
TRANSMISSION OIL COOLERS............7-29
TRANSMISSION OVERHAUL, 30RH/32RH . . 21-112
TRANSMISSION OVERHAUL, AW-4.......21-192
TRANSMISSION RANGES AND SHIFT
LEVER POSITIONS
...................21-157
TRANSMISSION REMOVALÐAX 4/5
........21-3
TRANSMISSION REMOVAL AND
INSTALLATION, 30RH/32RH
...........21-108
TRANSMISSION REMOVAL AND
INSTALLATION, AW-4
................21-189
TRANSMISSION REMOVALÐAX 15
........21-34
TRANSMISSION, SELECTIVE SNAP RING
CHARTÐAX 15 MANUAL
.............21-321
TRANSMISSION SHIFT PATTERNÐAX 15
. . . 21-33
TRANSMISSION SWITCH AND PLUG
LOCATIONS
.........................21-33
TRANSMISSION THROTTLE CABLE
ADJUSTMENT
......................21-185
TRANSMISSION THROTTLE CABLE
ADJUSTMENT
.......................21-98
TRANSMISSION THROTTLE CABLE
REPLACEMENT
.....................21-184
TRANSMISSION THROTTLE VALVE CABLE
ADJUSTMENT
.......................21-70TRANSMISSION, TORQUE
SPECIFICATIONSÐ AX 15 MANUAL.....21-320
TRANSMISSION VALVE BODY
INSTALLATION......................21-177
TRANSMISSION VALVE BODY OVERHAUL . . 21-240
TRANSMISSION VALVE BODY REMOVAL . . . 21-176
TRANSMISSION VALVE BODY
SOLENOIDS........................21-175
TRANSMISSION/TRANSFER CASE
IDENTIFICATION, ENGINE............INTRO.-3
TRANSMISSION/TRANSFER CASE
SPECIFICATIONS....................21-320
TRANSMITÐPCM OUTPUT, SCI...........14-26
TRANSMITTER.........................8P-8
TRANSMITTER PROGRAMMING...........8P-9
TRANSMITTER SERVICE.................8P-9
TRAVEL SENSOR OPERATION, HCU
PUMP AND PEDAL....................5-44
TRAVEL SENSOR, PEDAL.................5-41
TRAVEL SENSOR SERVICE, PEDAL.........5-51
TRAY, BATTERY.................23-13,23-140
TRAY LAMP, I/P ASH RECEIVER..........23-92
TREAD WEAR INDICATORS...............22-3
TRIM COVERSÐXJ VEHICLES, B/C-
PILLAR AND LIFTGATE PILLAR.........23-116
TRIM PANEL, DOOR....................23-35
TRIM PANEL EXTENSIONÐXJ VEHICLES,
QUARTER.........................23-115
TRIM PANEL, FULL-METAL DOOR........23-175
TRIM PANEL, LIFTGATE.................23-66
TRIM PANELÐXJ VEHICLES, FRONT
INNER SCUFF PLATE/COWL SIDE.......23-114
TRIM PANELS AND SCUFF PLATESÐXJ
VEHICLES, INTERIOR................23-112
TRIM PANELSÐXJ VEHICLES, QUARTER
AND WHEELHOUSE..................23-115
TROUBLE CODE, CHECKING FOR
DIAGNOSTIC.........................8H-5
TROUBLE CODE (DTC), DIAGNOSTIC.......14-51
TROUBLE CODE (DTC), GENERATOR
DIAGNOSTIC........................8A-19
TROUBLE CODES, INDICATOR (CHECK
ENGINE) LAMP FOR DIAGNOSTIC.......8A-19
TROUBLE DIAGNOSIS, DOME/COURTESY
LAMP..............................8L-19
TROUBLE DIAGNOSIS, FOG LAMP.........8L-12
TROUBLE DIAGNOSIS, ILLUMINATED
ENTRY SYSTEM; LAMPS..........8L-21,8L-22
TROUBLE DIAGNOSIS, LIGHTED VANITY
MIRROR...........................8L-19
TROUBLE DIAGNOSISÐHEADLAMP....8L-1,8L-2
TROUBLE DIAGNOSISÐXJ VEHICLES,
HEADLAMP DELAY FUNCTION..........8L-16
TROUBLESHOOTING WIRING PROBLEMS . . . 8W-3
TUBE AXLE (2WD), MODEL 30 AXLE........2-20
TUBE CAP, FUEL TANK FILLER;
EMISSION CONTROL SYSTEMS......25-4,25-9
TUBE CAP, FUEL TANK FILLER; FUEL
SYSTEM............................14-12
TUBE, NO-LEAD FUEL TANK FILLER.......14-12
TUBE RETAINER CLIP, FUEL AND BRAKE
FLUID; BODY COMPONENTSÐXJ VEHICLES . 23-86
TUBE RETAINER CLIP, FUEL AND BRAKE
FLUID; FRAME AND BUMPERS..........13-16
TUBES/LINES/HOSES AND CLAMPS,
FUEL..........................14-9,14-56
TURN/HAZARD SWITCH REPLACEMENT -
ALL MODELS.........................8J-3
TURN SIGNAL LEVER TEST, SPEED
CONTROL SWITCH....................8H-7
TURN SIGNALSÐXJ.....................8J-1
TURN SIGNALSÐYJ.....................8J-2
TURN SIGNAL/TAIL LAMP BULB
REPLACEMENT, BACK-UP/REAR..........8L-9
TWEETER SPEAKER/COURTESY LAMP
SUPPORT BRACKET, I/P...............23-95
U-JOINT, AXLE SHAFTÐCARDAN..........2-25
U-JOINTS, PROPELLER SHAFTS..........16-14
UNBALANCE...........................16-3
UNDERBODY COMPONENTS.............23-84
UNDERCOAT, BODY...................23-203
UNDERHOOD LAMP BULB REPLACEMENT
. . . 8L-18
UNDERHOOD LAMP REPLACEMENT
.......8L-18
UNDERHOOD LAMP SERVICE
INFORMATION
.......................8L-17
UNIBODY CONSTRUCTION, XJ
.............13-1UNIT (ECU), ELECTRONIC CONTROL........5-41
UNIT, FUEL GAUGE SENDING.............14-15
UNIT (HCU), HYDRAULIC CONTROL........5-39
UNIVERSAL JOINT ANGLE
MEASUREMENT.......................16-4
UNIVERSAL JOINT REPLACEMENT.........16-9
UNIVERSAL JOINTS.....................16-2
UPPER SUSPENSION ARM...............2-11
UPSHIFT INDICATOR INOPERATIVE.........8E-4
UPSHIFT INDICATOR LAMP; INSTRUMENT
PANELAND GAUGESÐXJ...............8E-2
UPSHIFT INDICATOR LAMP; INSTRUMENT
PANELAND GAUGESÐYJ..............8E-16
USAGE STATEMENT, FUEL................14-1
USAGE STATEMENTÐGAS ENGINES, FUEL . . . 0-17
USING ON-BOARD DIAGNOSTIC SYSTEM . . . 8A-19
VACUUM DISCONNECT AXLE Ð YJ
VEHICLES...........................2-26
VACUUM HOSE ROUTING SCHEMATICS......25-1
VACUUM MOTOR, FRESH AIR DOOR.......24-41
VACUUM MOTOR REPLACEMENT, A/C
RECIRCULATING AIR DOOR............24-31
VACUUM MOTOR REPLACEMENT,
HEATER/DEFROSTER/INSTRUMENT
PANEL OUTLET DOOR.................24-30
VACUUM ROUTING SCHEMATICÐ2.5L 4
CYLINDER ENGINE....................25-2
VACUUM ROUTING SCHEMATICÐ4.0L 6
CYLINDER ENGINE....................25-3
VACUUM SUPPLY TEST..................8H-7
VACUUM TEST, POWER BOOSTER..........5-12
VALUES, CONVERSION FORMULAS AND
EQUIVALENT.....................INTRO.-8
VALUES, GAUGE CALIBRATION...........8E-22
VALUES, STANDARD TORQUE.........INTRO.-9
VALVE AND SPRING IDENTIFICATION, AW-
4 ................................21-330
VALVE BODY ASSEMBLY AND
ADJUSTMENT......................21-144
VALVE BODY CHECK BALL DIMENSIONS,
AW-4 .............................21-328
VALVE BODY DISASSEMBLY AND
INSPECTION.......................21-138
VALVE BODY INSTALLATION............21-101
VALVE BODY INSTALLATION,
TRANSMISSION.....................21-177
VALVE BODY OVERHAUL, TRANSMISSION . . 21-240
VALVE BODY REMOVAL................21-100
VALVE BODY REMOVAL, TRANSMISSION . . 21-176
VALVE BODY SERVICE.................21-100
VALVE BODY SOLENOIDS,
TRANSMISSION.....................21-175
VALVE CABLE ADJUSTMENT,
TRANSMISSION THROTTLE............21-70
VALVE, COMBINATION; BRAKES.......5-15,5-42
VALVE, EXPANSION (H); HEATING AND
AIR CONDITIONING..............24-35,24-43
VALVE FITTING O-RING SEAL, FLOW
CONTROL..........................19-12
VALVE, FUEL TANK PRESSURE
RELIEF/ROLLOVER..............14-15,14-56
VALVE OPERATION, HCU SOLENOID........5-43
VALVE PLATEÐLEAK TESTS, COMPRESSOR . . 24-8
VALVE, PRESSURE RELIEF/ROLLOVER;
EMISSION CONTROL SYSTEMS......25-5,25-9
VALVE REPLACEMENT..................19-28
VALVE REPLACEMENT, CHECK............19-33
VALVE REPLACEMENTÐXJ, COMBINATION . . . 5-55
VALVE REPLACEMENTÐYJ, COMBINATION . . . 5-55
VALVE SHAFT OVERHAUL, MANUAL......21-205
VALVE SHAFT SEAL REPLACEMENT,
MANUAL..........................21-178
VALVE SPRINGS AND OIL SEALS......9-21,9-62
VALVE SPRINGS, VALVES............9-22,9-63
VALVE TEST, POWER BOOSTER CHECK......5-11
VALVE TIMING.....................9-26,9-66
VALVES AND VALVE SPRINGS.........9-22,9-63
VALVES, SERVICE.......................24-3
VANITY MIRROR, LIGHTED
..............8L-19
VANITY MIRROR TROUBLE DIAGNOSIS,
LIGHTED
...........................8L-19
VARIANCE, PINION GEAR DEPTH;
FRONT SUSPENSION AND AXLE
..........2-38
VARIANCE, PINION GEAR DEPTH; REAR
SUSPENSION AND AXLES
...........3-20,3-38
24 INDEXJ
Description Group-Page Description Group-Page Description Group-Page

VARIATION, DISC BRAKE ROTOR
THICKNESS..........................5-31
VEHICLE CODE DECODING............INTRO.-3
VEHICLE CODE PLATE................INTRO.-2
VEHICLE CONTROL AND DISPLAY
SYMBOLS........................INTRO.-7
VEHICLE CONTROL AND DISPLAY
SYMBOLS, INTERNATIONAL.........INTRO.-3
VEHICLE DESIGNATION CODES........INTRO.-1
VEHICLE DESIGNATIONS.............INTRO.-1
VEHICLE DIMENSION DATA....INTRO.-3,INTRO.-4
VEHICLE EMISSION CONTROL
INFORMATION (VECI) LABEL............25-1
VEHICLE, ENGINE STARTER MOTOR
TEST PROCEDURES ON................8A-9
VEHICLE, GEAR ADJUSTMENTS IN........19-37
VEHICLE, GENERATOR TEST
PROCEDURES ON....................8A-14
VEHICLE IDENTIFICATION NUMBER (VIN)
DECODING.......................INTRO.-2
VEHICLE IDENTIFICATION NUMBER (VIN)
PLATE...........................INTRO.-1
VEHICLE LOAD DATA................INTRO.-3
VEHICLE LOAD DATA, XJ.............INTRO.-5
VEHICLE RESPONSE IN ANTILOCK MODE.....5-3
VEHICLE SAFETY CERTIFICATION LABEL . INTRO.-1
VEHICLE SPEED CONTROL SYSTEM
ELECTRICAL TESTS...................8H-5
VEHICLE SPEED SENSOR................14-60
VEHICLE SPEED SENSOR TEST; FUEL
SYSTEM............................14-45
VEHICLE SPEED SENSOR TEST;
VEHICLE SPEEDCONTROL SYSTEM.......8H-5
VEHICLE SPEED SENSORÐPCM INPUT....14-23
VEHICLE VIBRATION....................22-9
VENT DOOR CONTROL CABLES...........24-39
VENT, HARD TOP ROOF................23-165
VENT WINDOW, FRONT DOOR............23-50
VENT WINDOW GLASS, FULL-METAL
DOOR............................23-177
VENT WINDOW GLASSÐXJ VEHICLES,
REAR QUARTER.....................23-80
VENTILATION, FRESH AIR...............24-39
VENTILATION SYSTEM, CRANKCASE;
EMISSIONCONTROL SYSTEMS...........25-5
VENTILATION SYSTEM, CRANKCASE;
LUBRICATIONAND MAINTENANCE........0-17
VIBRATION; FRONT SUSPENSION AND AXLE . 2-17
VIBRATION; PROPELLER SHAFTS..........16-3
VIBRATION; REAR SUSPENSION AND AXLES . . 3-8
VIBRATION DAMPER; ENGINES........9-26,9-67
VIBRATION DIAGNOSIS; WHEELS AND
TIRES.........................22-9,22-10
VIBRATION, DRIVELINE..................16-3
VIBRATION, TIRE NOISE OR..............22-4
VIBRATION TYPES......................22-9
VIBRATION, VEHICLE....................22-9
VISUAL INSPECTION...................14-32
VOLTAGE, BATTERY OPEN CIRCUIT.........8A-4
VOLTAGE DROP METHOD, STARTER
FEED CIRCUITTESTS -.................8A-9
VOLTAGE SPECIFICATIONS, OUTPUT.......8B-12
VOLTAGE TEST, BATTERY OPEN CIRCUIT....8A-3
VOLTAGEÐPCM INPUT, BATTERY.........14-19
VOLTMETER...........................8E-1
VOLTMETER INOPERATIVE................8E-3
VOLTMETER, OPERATIONAL CHECK.......8A-15
WARNING INOPERATIVE, LOW FUEL........8E-4
WARNING LAMP, LOW FUEL..............8E-2
WARNING LIGHT DISPLAY, ABS............5-3
WARNING LIGHT DISPLAY, BRAKE..........5-4
WARNING LIGHTS, BRAKE.................5-1
WARNING SWITCH REPLACEMENT,
IGNITION KEY........................8U-4
WASHER, DIAGNOSING INTERMITTENT
WINDSHIELD........................8K-12
WASHER, DIAGNOSING NON-
INTERMITTENTWINDSHIELD............8K-12
WASHER, DIAGNOSING REAR WIPER.......8K-6
WASHER INDICATOR INOPERATIVE, LOW....8E-4
WASHER (INTERMITTENT), DIAGNOSING
WINDSHIELD
.........................8K-4
WASHER, INTERMITTENT WIPER
.........8K-20
WASHER (NON-INTERMITTENT),
DIAGNOSINGWINDSHIELD
..............8K-4
WASHER NOZZLE REPLACEMENT
.........8K-13WASHER PUMP REPLACEMENT . . 8K-2 8K-6,8K-11
WASHER PUMP REPLACEMENT, REAR.....8K-13
WASHER PUMP REPLACEMENTÐRIGHT
HAND DRIVE.........................8K-3
WASHER, STANDARD WIPER............8K-19
WASHERS, WINDSHIELD WIPERS..........8A-1
WASHER/THRUST PLATE SPECIFICATIONS,
30RH/32RH SNAP RING/THRUST.......21-322
WATER LEAK DETECTION AND REPAIR,
FIXEDGLASS..................23-83,23-189
WATER PUMPS.....................7-9,7-10
WATER PUMP TESTS.....................7-9
WATERDAM, FULL-METAL DOOR.........23-176
WEAR COMPENSATION, CALIPER
OPERATION..........................5-24
WEAR INDICATORS, TREAD...............22-3
WEAR PATTERNS, TIRE..................22-4
WEATHERSTRIP SEAL, COWL...........23-139
WEATHERSTRIP SEAL, LIFTGATE
OPENING...........................23-70
WEATHERSTRIP SEAL REPLACEMENT,
LIFTGATEGLASS....................23-163
WEATHERSTRIP SEAL, TAILGATE........23-161
WEATHERSTRIP SEAL, WINDSHIELD
FRAME............................23-185
WEATHERSTRIP SEAL/CROSSMEMBER
AIRDEFLECTOR, COWL................23-10
WEATHERSTRIP SEALS, DOOR WINDOW
GLASSAND DOOR OPENING............23-62
WEATHERSTRIP SEALS, FULL-METAL
DOOR............................23-180
WHEEL ALIGNMENT, FRONT...............2-5
WHEEL BALANCE, TIRE..................22-6
WHEEL BEARING LUBRICANTS, CHASSIS
COMPONENT.........................0-30
WHEEL BEARINGS, FRONT...............0-31
WHEEL BRAKE COMPONENTS..............5-1
WHEEL CYLINDER INSTALLATION..........5-37
WHEEL CYLINDER OVERHAUL.............5-36
WHEEL CYLINDER REMOVAL.............5-36
WHEEL INSTALLATION...................22-6
WHEEL LUG NUT......................22-11
WHEEL NUT TIGHTENING............5-32,5-37
WHEEL ORNAMENTATION................22-6
WHEEL REPLACEMENT..................22-6
WHEEL RUNOUT, TIRE...................22-8
WHEEL SENSOR AIR GAP ADJUSTMENT....5-49
WHEEL SENSOR INSTALLATION, FRONT.....5-49
WHEEL SENSOR INSTALLATION, REAR......5-50
WHEEL SENSOR REMOVAL, FRONT........5-49
WHEEL SENSOR REMOVAL, REAR.........5-49
WHEEL SPEED SENSOR OPERATION........5-45
WHEEL SPEED SENSORS.................5-41
WHEEL, STEERING.....................19-45
WHEEL/TIRE SIZE AND INPUT SIGNALS......5-3
WHEELHOUSE FLARES AND LINERS, REAR . 23-18
WHEELHOUSE SPLASH LINERS..........23-146
WHEELHOUSE TRIM PANELSÐXJ
VEHICLES,QUARTER.................23-115
WHEELS..............................22-6
WINDOW APPLIQUEÐXJ VEHICLES,
QUARTER..........................23-29
WINDOW DEFOGGER GRID REPAIR, REAR . . . 8N-2
WINDOW DEFOGGER GRID TEST, REAR.....8N-1
WINDOW DEFOGGER, REAR..............8A-1
WINDOW DEFOGGER SWITCH
REPLACEMENT, REAR..................8N-4
WINDOW EXTERIOR MOULDINGS, DOOR . . . 23-61
WINDOW, FRONT DOOR VENT
............23-50
WINDOW GLASS AND DOOR OPENING
WEATHERSTRIP SEALS, DOOR
..........23-62
WINDOW GLASS, FIXED
..........23-73,23-183
WINDOW GLASS, FRONT DOOR
..........23-49
WINDOW GLASS, FULL-METAL DOOR
.....23-178
WINDOW GLASS, FULL-METAL DOOR
VENT
.............................23-177
WINDOW GLASS, HARD TOP QUARTER
. . . 23-188
WINDOW GLASS, REAR DOOR
...........23-52
WINDOW GLASS, REAR DOOR FIXED
......23-53
WINDOW GLASS REGULATOR, FRONT
DOOR
.............................23-48
WINDOW GLASS REGULATOR, FULL-
METAL DOOR
......................23-177
WINDOW GLASS REGULATOR HANDLE,
FULL-METALDOOR
..................23-175WINDOW GLASS REGULATOR, REAR
DOOR
.............................23-51
WINDOW GLASSÐXJ VEHICLES,
LIFTGATE
...........................23-81
WINDOW GLASSÐXJ VEHICLES,
REAR QUARTERVENT
.................23-80
WINDOW GLASS/REAR QUARTER
PLASTIC INSERTÐXJ VEHICLES,
QUARTER
..........................23-80
WINDOW REGULATOR REPLACEMENT
.......8S-9
WINDOW SWITCH, PASSENGER DOOR
......8S-8
WINDOW SWITCH
..............8S-5,8S-6,8S-7
WINDSHIELD FRAME
..................23-184
WINDSHIELD FRAME WEATHERSTRIP
SEAL
.............................23-185
WINDSHIELD GLASS
..................23-185
WINDSHIELD GLASS REPLACEMENT
......23-75
WINDSHIELD REVEAL MOULDING
. . . 23-73,23-183
WINDSHIELD SERVICE INFORMATION
......23-75
WINDSHIELD SIDE MOULDINGÐXJ
VEHICLES
.........................23-114
WINDSHIELD WASHER, DIAGNOSING
INTERMITTENT
......................8K-12
WINDSHIELD WASHER,
DIAGNOSINGNON-INTERMITTENT
.......8K-12
WINDSHIELD WASHER (INTERMITTENT),
DIAGNOSING
.........................8K-4
WINDSHIELD WASHER (NON-
INTERMITTENT),DIAGNOSING
............8K-4
WINDSHIELD WIPER MOTOR
.............8K-2
WINDSHIELD WIPERS, DIAGNOSING
. . 8K-3,8K-11
WIPER ARM AND PIVOT ASSEMBLY
REPLACEMENT,FRONT
.................8K-9
WIPER ARM REPLACEMENT, FRONT
........8K-8
WIPER ARM REPLACEMENT, REAR
........8K-12
WIPER BLADE REPLACEMENT, FRONT
......8K-8
WIPER CONTROL SWITCH REPLACEMENT
. . . 8K-15
WIPER, DIAGNOSING REAR
...............8K-6
WIPER, LIFTGATE
.......................8K-5
WIPER MODULE, INTERMITTENT
..........8K-5
WIPER MOTOR, FRONT
.................8K-10
WIPER MOTOR REPLACEMENT, REAR
.....8K-13
WIPER MOTOR, WINDSHIELD
.............8K-2
WIPER SWITCH REPLACEMENT,
LIFTGATE
............................8K-6
WIPER SWITCH REPLACEMENT,
REAR
..............................8K-13
WIPER SWITCH TESTING
...............8K-19
WIPER SWITCHES, REAR DEFOGGER/
FOGLAMP/REAR
.....................8E-21
WIPER WASHER, DIAGNOSING REAR
.......8K-6
WIPER WASHER, INTERMITTENT
.........8K-20
WIPER WASHER, STANDARD
............8K-19
WIPERS, DIAGNOSING WINDSHIELD
. . 8K-3,8K-11
WIPERS/WASHERS, FRONT
...............8K-1
WIPERS/WASHERS GENERAL INFORMATION,
FRONT
..............................8K-8
WIPER/WASHER, DIAGNOSING REAR
......8K-14
WIPER/WASHER SWITCH TESTING,
REAR
..........................8K-7,8K-14
WIRE CODE IDENTIFICATION
.............8W-2
WIRING AND COMPONENT IDENTIFICATION
. 8W-13
WIRING AND ELECTRICAL CIRCUITS,
ABS SYSTEM
..........................5-4
WIRING DIAGRAM SHEETS AND INDEXES
. . . 8W-1
WIRING DIAGRAMS YJ
.................8W-73
WIRING PROBLEMS, TROUBLESHOOTING
. . . 8W-3
WIRING REPAIR
.......................8W-4
WIRING, SECONDARY IGNITION
...........8W-1
WOODGRAIN MOULDING
................23-19
WOODGRAIN OVERLAY
.................23-22
WORM SHAFT REPLACEMENT, RACK
PISTON
............................19-30
WORN THREADS, REPAIR DAMAGED OR
.....9-4
JINDEX25
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