change time JEEP CJ 1953 Service Manual

'Jeep*
UNIVERSAL
SERIES SERVICE
MANUAL

A
GENERAL
DHTfl

Contents

SUBJECT
PAR.

General
A-l

Vehicle
Description .A-2

Vehicle
Identification A-3
Identification
Number Location A-4
Serial
Number Location A-5

Engine
Code Number A-6

Plate-And-Trim
Option Plate A-7

General
Specifications A-8

A-1.
GENERAL
This
manual is provided for the guidance of all
automotive service men, vehicle owners, and service salesmen who
repair,
maintain, or adjust
the 'Jeep' Universal Series vehicles. The informa­tion herein was prepared from the service man's
viewpoint to
give
him the accurate and concise
data
he may need to service the entire vehicle.

The
information is not elementary as it is intended
for automotive service men who are familiar with
automotive construction and repair in general. It is not intended, nor would it be possible in such

limited
space, to cover every possible repair that he may encounter. All specifications are in accord

with
Engineering Specifications and should be

adhered
to in all work on the vehicle.
The
manual sections follow logical division into

major
components of the vehicles. The first
page

of each section has a detailed index of the
contents
of that section. Subject matter covers all models

included
in this manual unless an exception for a

particular
model is specifically mentioned.
Specifications and components covered were for

standard
production models of 'Jeep' vehicles
current
at the time the manual was approved for

printing.
'Jeep' Corporation reserves the right to
discontinue models at any time or change specifi­
cations or design of any of its models without
notice and without
incurring
any obligation.

A-2.
Vehicle Description

This
manual covers all standard production 'Jeep'

Universal
models currently being produced at the time this manual was approved for publication.

Significant
changes made in each model since it
was first produced are included in the manual.
A
description of each model follows.
General

specifications for each model are listed in Par. A-8. Detailed specifications covering major vehicle units

are
listed at the end of each section of the manual.
CJ-3B
—
This
is a 4-wheel-drive 'Jeep' Universal
model, equipped with the four-cylinder

Hurricane
F4-134 engine. Wheelbase is 80".

CJ-5

CJ-5A
— These are 4-wheel-drive 'Jeep' Universal models, equipped with either the Daunt­

less
V-6 engine, or the four-cylinder

Hurricane
F4-134 engine. Wheelbase is 81".

CJ-6
CJ-6A
— These are 4-wheel-drive 'Jeep' Universal models, equipped with either the Daunt­
less
V-6 engine, or the four-cylinder

Hurricane
F4-134 engine. Wheelbase is 101".

DJ-5
DJ-6
— These are 2-wheel-drive 'Jeep' Universal models, equipped with the four-cylinder

Hurricane
F4-134 engine. DJ-5 wheel- base is 81". DJ-6 wheelbase is 101".

A-3.
Vehicle Identification
Each
'Jeep' vehicle model series has one or more

serial
number prefixes to identify it. Complete
identification of a specific vehicle requires the

prefix
plus the
serial
number.
Serial
numbers are
consecutive for each prefix grouping. Prefix infor­
mation following
will
identify the 'Jeep' models
shown by
serial
number prefix from model inception to date.-.
••
' . -

Note:
Vehicles with a
serial
number prefix of five
(5) or more digits that have an S, 5, or 7 as the last
digit are equipped with
Exhaust
Emission
Control.

A
number 1 in the sixth (6th) digit within a seven (7) digit vehicle
serial
number prefix indicates

Left
Hand
Drive;
a 2 indicates Right
Hand
Drive;
a
3 indicates
Left
Hand
Drive
California
Exhaust

Emission
Control
Engine;
a 4 indicates Right
Hand
Drive
California
Exhaust
Emission
Control
Engine.
3

B
LUBRICATION D0®
® ® ®

FIG.
B-l—-LUBRICATION CHART
—
4-WHEEL DRIVE
VEHICLES

CHART NO.
ITEM
TO BE

LUBRICATED

10.
11.
13.
14.
Chassis
Bearings. . .

Spring
Shackle and Pivot Bushings...

Universal
Joints Propeller Shaft
Front
Axle
Steering
Gear
Housing

Rear
Wheel BearingstS

Front
Wheel Bearings
<S>.

Transmission:
3
Speed
4 Speed °

Transfer
Case
Differentials
Front.

Rear

Speedometer Cable

Generator
— F4
Distributor
— F4
Oiler
Wick

Pivot.
Gam

Distributor
Cam — V6.

Air
Cleaner — F4
—
V6

Engine
— F4

Engine
— V6.
FREQUENCY

1000 miles — 1.600 km.

Each
2,000
miles

/With
Lube
Fitting;
(Each
2,000
miles [Without
Lube
Fittings:
\No Lubrication

Each
2,000
miles

f
Check
each
2,000
miles

\
Change each
12,000
miles

Check
each
2,000
miles

fWith
Lube
Fittings:

1
Sparingly each
2,000
miles
J
Without
Lube
Fitting:

|
Disassemble to lubricate
\each
12,000
miles
Disassemble to lubricate
each
12,000
miles

I
Check
each
2,000
miles
l
Change each
12,000
miles

/Check
each
2,000
miles
l
Change each
12,000
miles

!Check
each
2,000
miles

\
Change each
12,000
miles

f
Check
each
2,000
miles

\
Change each
12,000
miles
.
Disassemble to lubricate each
12,000
miles

Each
2,000
miles

Each
2,000
miles
Each
2,000
miles

Each
2,000
miles
Each
2,000
miles

At
each breaker point replacement

/Each
2,000
miles

\Each
6,000
miles
Change each
2,000
miles
or 60 days
Change each
6,000
miles
or 60 days
QUANTITY
U.S.
Imperial Metric

As
required
As
required

As
required

As
required
As
required

As
required

As
required

2H
Pts. 2 pts. 1,2 ltrs.
6 H pts. 5
M
pts. 3,2 ltrs.

3Mpti«
3 pts. 1,5 ltrs. 2
M
pts. 2 pts. 1,2 ltrs.
2
Yi
pts. 2 pts. 1,2 ltrs.
As
required

Several
Drops

Several
Drops
One
Drop
One
Drop
2 c.c.

As
required
1 H pts. 1 pt. 0,6 ltrs.
4 qt. m 314 qt. 3,8 ltrs.
4 qt.
11
3 34 qt. 3,8 ltrs.
LUBRICANT

TYPE

Chassis
Lubricant

Chassis
Lubricant

Chassis
Lubricant
GL3

MIL-L-2105-B

Wheel
Bearing
Lubricant

Wheel
Bearing
Lubricant
GL4
GL4 GL4

MIL-L-2105-B

MIL-L-2105-Bttt

Graphite
Grease

Engine
Oil

Engine
Oil

Engine
Oil

Engine
Oil

Cam
Lubricant
Cam
Lubricant

Engine
Oil

Engine
Oil

Engine
Oil
GRADE

No. 1 No.
1
No. 1 No. 1
No. 1

SAE-140
No. 1

SAE-140

SAE-80
No. 2
SAE-

No. 80
2
No. 2 No. 2

SAE-90
SAE
80

SAE-90
SAE
80

SAE-90
SAE
80

SAE-80
SAE-80
SAE
SAE
80
80

Light
Same as
engine

Same as
engine

Same as
engine

Same as
engine

SAE-40
or 50
SAE-20

Above 90
°F.

use SAE 30 or 10W-30
Not lower than
32°F.
[0°C.|

use SAE 20W or SAE 10W-30 Between
-f-10°F.
and 90
8F.

use SAE 20W or 10W-30 Between
-10°F.
and
+10°F.

use SAE 10W or 10W-20 Between
32eF.
[0°C.]
and 0°F.
l-17°Cl

use SAE 10W or SAE 10W-30
*4-Speed transmission and transfer case require separate lubrication of each unit.

tttFor
Powr-Lok
and
Trac-Lok
differential use only 'Jeep* Differential Oil,
Part
No. 94557.
SI
When filter is changed at the same time, add one quart.

®
Do not mix lithium and sodium base lubricants. Use lithium base lubricant as specified Below
-10°F.

use SAE 5W or 5W-20
Below 0°F. [-17°C.J
use SAE 5W or SAE 5W-20 8

*Jeep?
UNIVERSAL
SERIES
SERVICE
MANUAL

FIG.
B-2—LUBRICATION
CHART
—
2-WHEEL
DRIVE
VEHICLES

CHART
NO
ITEM
TO BE

LUBRICATED
FREQUENCY

1000 miles = 1.600 km.
QUANTITY

U.S.
Imperial Metric
LUBRICANT

TYPE
Summer I Winter

Chassis
Bearings.....

Universal
Joints...... Steering
Gear
Housing

Rear
Wheel Bearings fx

Front
Wheel
Bearings®

Transmission

Differential

Hand
Brake Control Handle Cable

Hand
Brake Control
Cable
Rear

Generator — F4

Speedometer
Cable....
Distributor — F4
Oiler

Wick

Pivot
Cam

Distributor Cam — V6.

Air
Cleaner — F4
—
V6.
....

Engine
— F4

Engine
— V6
Each
2,000
miles

Each
2,000
miles

Check
each
2,000
miles

With
Lube Fittings;
Sparingly each
2.000
miles
Without Lube Fittings: Disassemble to Lubricate
each
12,000
miles
Disassemble to lubricate each

12,000
miles

Check
each
2,000
miles
Change each
20,000
miles

Check
each
2,000
miles Change each
12,000
miles

Each
12,000
miles

Each
12,000
miles

Each
2,000
miles Disassemble to lubricate each
12,000
miles

Each
2,000
miles
Each
2,000
miles

Each
2,000
miles

Each
2,000
miles

At
each breaker point replacement
Each
2,000
miles
Each
6,000
miles
Change each
2,000
miles or 60 days Change each
6.000
miles or 60 days
As
required

As
required

As
required

As
required

As
required
1 XA pts. 114 pts. 0,7 ltrs. 2 pts. 1 % pts. 0,9 ltrs.

As
required

As
required
2 to 4 Drops
As
required

Several
Drops One Drop
One Drop
2 c.c.

As
required
1
M
pts. 1 pt. 0,6 ltrs.
4 qt.** 3 H qts. 3,8 ltrs. 4 qt.** 3
}A
qts. 3,8 ltrs.
Chassis
Lubricant

Chassis
Lubricant
MIL-L-2105-B

Wheel Bearing Lubricant
Wheel Bearing Lubricant
GL4

MIL-L-2105-B*

Graphite
Grease

Graphite
Grease
Engine
Oil

Graphite
Grease

Engine
Oil

Engine
Oil

Engine
Oil

Cam
Lubricant

Cam
Lubricant

Engine
Oil

Engine
Oil

Engine
Oil No. 1 No. 1
No. 1 No. 1

SAE-80 SAE-80
No. 2 No. 2
No. 2 No. 2

SAE-90 SAE-80
SAE-80 SAE-80

Medium Medium
Medium Medium Same as
engine
Light

Same as
engine

Same as
engine

Same as
engine

SAE-40
or 50

®
Above
90°F.
Between -f
10°F.
and
90°F.
Between
-10°F.
and
-fl0°F.
Below
-10°F.
use SAE 30 or 10W-30 use SAE 20W or 10W-30 use SAE 10W or 10W-20 use SAE 5W or 5W-20

BE
St
Not lower than
32°F.
[08C] Between
32°F.
10°C] and 0°F.
l-17°CI
Below 0°F. [-17°C] use SAE 20W or SAE 10W-30 use SAE 10W or SAE 10W-30 use SAE 5W or SAE 5W-20

•For
Powr-Lok and
Trac-Lok
differential use only 'Jeep' Differential Oil, Part No.
94557.

**When oil filter is changed at the same time, add one quart {one
ltr.].
(x)Do not mix lithium and sodium
base
lubricants. Use lithium
base
lubricants as specified. 9

'Jeep'
UNIVERSAL
SERIES SERVICE
MANUAL

B
e.
Check
for the presence of
excess
water in the

oil
that might indicate an internal leak from the
cooling system.

f.
Pour oil into the oil filler tube. Replace the oil

filler
cap.

B-10.
Engine Oil
Filter
Service —
Hurricane
F4 Engine

The
engine
oil filter assembly should be replaced at each
2000
miles
[3.200
km.] of normal
engine

use. To remove the filter, use oil filter wrench
C-4065.
To install a new filter, wipe the gasket —
contact surface with
engine
oil, screw on the unit

until
gasket contacts the sealing surface, and then tighten at least one
half
turn
more. DO NOT USE

TOOLS.
Turn
by hand only. When refilling the
engine
crankcase after filter has been changed be

sure
to add one extra quart [1 ltr.] of oil to
fill

filter
and oil passages. Run
engine
to make sure there is no leak at oil filter.

B-l 1.
Engine Oil
Filter
Service — Dauntless V-6 Engine

To
replace the oil filter, use oil filter wrench, Tool

C-4065,
to remove the filter. After the filter has
been removed from the oil pump housing located
on the right front side of the engine, wipe the
housing surface clean and oil the gasket on the base of the new filter to make a
good
seal. Screw
the new filter in position until its gasket contacts
the pump housing surface, then tighten at least
one-half
turn
until filter fits snug.

Note:
Tighten by hand only, do not use a tool to
tighten.

Replace
oil filter each
6000
miles
[9.600
km.] at

engine
oil change.

B-12.
Exhaust
Manifold
Heat
Control
Valve
— Dauntless V-6 Engine

A
thermally-actuated heat control valve is located at
rear
of the right exhaust manifold of the Daunt­

less
V-6 engine.
This
valve has a bimetal thermo­
static spring which holds the valve closed when
the
engine
is cold.

Each
time the vehicle is lubricated place a few drops of penetrating oil on the valve shaft bushings

and
then work the valve by hand making sure that
the lubricant is worked into the bushings.

Note:
If the valve shaft
does
not operate freely
penetrating oil should be used to free the shaft.

B-l 3.
Positive
Crankcase
Ventilation
System

Service
the ventilation system of the
engine
each
multiple of
6000
miles
[9.600
km.] on the odometer
after
initial
2000
miles
[3.200
km.] service. Re­
place the ventilation valve each
12,000
miles
[19.200
km.].

For
information on servicing the positive crankcase
ventilation system on the
Hurricane
F4
engine
and
the Dauntless V-6 engine, refer to the Tune-up Section.

B-l4.
Distributor
— Hurricane F4 Engine

The
distributor shaft is lubricated through an oiler mounted on the side of the housing. Place three or four drops of light
engine
oil in the oiler each
2,000

miles
[3.200
km.]. Also place one drop of light
engine
oil on the wick located on the top of the
shaft, which is made accessible by removing the
rotor
arm. Sparingly apply cam lubricant to the
breaker
arm cam and place a drop of oil on the

breaker
arm pivot.

B-l
5.
Distributor
— Dauntless V-6 Engine

The
distributor has a lubricant reservoir that
car­

ries
sufficient
lubricant
for the life of the distributor.
When
servicing breaker points, place one drop of
light
engine
oil on the wick located on the top of the shaft Also, apply cam lubricant sparingly to
the breaker arm cam, and place a drop of oil on the

breaker
arm pivot.

B-l6.
Generator

On
early production vehicles oilers are provided
at each end of the generator, for lubrication
pur­

pose.
On late production vehicles one oiler is pro­
vided at the
rear
(bushing end) of the generator for lubrication purpose. Place two to four drops of
light
engine
oil in each oiler every
2,000
miles
[3.200
km.].

B-l
7. Spark Plugs

Replace
spark
plugs. Refer to Section C.

B-18.
Starting
Circuit

Check
the starting
circuit.
Refer to Section H.

B-l
9. Charging
Circuit

Check
the charging
circuit.
Refer to Section H.

B-20.
Engine Tune-Up

Refer
to Section C of this manual.

B-21.
Adjust
Fan
Belt

Refer
to Section C.

B-22.
Exhaust Emission
Control
System or
Controlled
Combustion System

•
Refer to the appropriate section in this manual.

B-23.
Exhaust System

Check
the exhaust system for leaks. Refer to Section F.

B-24.
Fuel Evaporative Emission
Control
Canister Air
Filter

The
only service required for the
F.E.E.C.
system
is cleaning the air cleaner filter mounted at the
bottom
of the canister. The filter requires replace­
ment at
12,000
mile intervals. Refer to Section

E,
Par. E-9 for service procedure.

B-25.
Oil Bath Air Cleaner
Some 'Jeep' Universal vehicles are equipped with

an
oil bath type air cleaner.
This
type air cleaner
thoroughly removes all dust from the air before it enters the carburetor, if it is properly serviced.

When
the vehicle is operated under normal condi­
tions the air cleaner must be serviced at regular

intervals
as care of the air cleaner is extremely 13

'Jeep*
UNIVERSAL SERIES SERVICE
MANUAL

B
solvent.
Wrap
the polyurethane element in a clean

dry
cloth and
squeeze
to remove all possible sol­
vent. Do not wring the element or it may
become
torn.
After cleaning, oil the polyurethane element

liberally
with
engine
oil
(SAE
10W30) and
squeeze

to evenly distribute the oil through the element and to remove
excess
oil. The element should be damp

with
oil, not dripping.
Install
the polyurethane element on the paper element, taking care to have
edges
of the polyurethane element over the plastic end plates of the paper element.

Replace
the complete air cleaner element assembly every
24,000
miles
[38.400
km.]. Replace more
frequently if there is any apparent damage or evidence of plugging.

The
crankcase ventilation filter should be replaced, not cleaned, every
6,000
miles
[9.600
km.]. The
filter
is located inside the air cleaner housing.
12992

FIG.
B-7—DRY-TYPE
AIR
CLEANER DAUNTLESS
V-6
ENGINE

1—
Crankcase
Ventilation
Filter

2—
Polyurethane
Element

3—
Paper
Element
B-27.
Steering
Gear

Check
that the steering gear lubricant is at the
level of the fill-hole. If not, add lubricant to the
level of the fill-hole with the lubricant recom­ mended in the
Lubrication
Specifications. If abnor­

mally
low, check the steering gear for possibility
of leaks.

B-28.
Cooling System
Check
the coolant level in the
radiator.
It should be

half
an inch below the neck. If not,
fill
the radiator
to
half
inch below the neck with the proper coolant.

Refer
to Section G.

If
the level of the coolant is abnormally low, check
the radiator,
hoses
and water pump for possible
leaks.
If a leak is suspected, refer to Section G.

B-29.
Clean
Exterior
of Radiator

For
proper cooling efficiency the radiator should be cleaned of foreign objects. Refer to Section G.

B-30.
Transmission
and
Transfer Case
Lubricant
Level
Cheek

•
Refer to Par. B-31 through B-33 as applicable.
B-31.
General

All
transfer cases and transmissions should be

serviced
separately even though drilled passages
are
provided for oil circulation
between
some
trans­
mission and the transfer case housings. Procedure

from
the appropriate Par. below should be fol­ lowed to check the lubricant level of the various

types
of transfer cases and transmissions.
If
the transfer case or transmission fluid levels
are
found to be abnormally low, check both units
for any possible leaks.

B-32.
Transfer
Case
:

The
transfer case fill-hole is located on the right side of the transfer case housing. To check the
lubricant
level, remove the
fill
plug.
Lubricant

should be level with this fill-hole. If not, bring up to level by adding make-up lubricant as specified

in
the
Lubrication
Specifications.

B-33.
Transmission

The
transmission fill-hole is located on the right side of the transmission housing. To check the
lubricant
level, remove the
fill
plug.
Lubricant

should be level with this fill-hole. If not, bring
up to level by adding make-up
lubricant
as specified
in
the
Lubrication
Specifications.

B-34.
Transmission and Transfer
Case
Lubricant
Change

•
Refer to Par. B-35 through B-37 as applicable.

B-35.
General

Transfer
case and transmission lubricants should
be changed at the same time.

B-36.
Transfer
Case

To
drain
the transfer case, first remove the transfer
case fill-hole plug and then the transfer case
drain-

hole
plug. Let all fluid
drain
from case.
Then
install
the transfer case drainhole plug, and
refill
the
transfer
case through the fill-hole using the correct

lubricant
as specified in the
Lubrication
Specifica­
tions.

At
30,000
mile
[48,000
km.] intervals lube the

transfer
case shift levers with
Lubriplate
No.
130AA.
Late
models have a lube fitting. To lube
older models, (without lube fitting) remove the

bottom
cover of the case, clean thoroughly and
pack
case
full
of lubricant.

B-37.
Transmission (3-Speed)

To
change the lubricant on all vehicles equipped

with
a three speed synchromesh transmission,
drain

the old fluid by first removing the fill-hole plug

and
then removing the drainhole plug. Since on

some
transmissions there are drilled passages be­ tween the transmission and transfer case that allow

oil
to circulate
between
the two units, the transfer
case should be drained before refilling the trans­

mission.

When
all the fluid is completely drained, replace
the drainhole plugs only. For the correct specifi­
cations and quantity, refer to the
Lubrication
Specifications. 15

'Jeep'
UNIVERSAL SERIES SERVICE
MANUAL

B
Reinstall
the axle shafts, and
refill
the housings to
plug level using the universal joint lubricant
specified in
Lubrication
Specifications.

B-56.
Front
Axle Wheel Bearings

To
lubricate the wheel bearings, it is necessary
to remove, clean, repack, and adjust them. When
front wheel hubs and bearings are removed for
lubrication,
they should be thoroughly washed in a
suitable cleaning solvent. The bearings should be
carefully
dried and then given a thorough cleaning

and
inspection. Use a clean brush to remove all

particles
of old lubricant from bearings and hubs.

After
the bearings are cleaned, inspect them for
pitted races and rollers. Also, check the hub oil
seals.

Note:
Wheel bearing lithium base lubricants are
used at the factory for
initial
fill
of
these
bearings.
When
lithium base and sodium base lubricants are

mixed,
the result is a thinned-out mixture that
can
bleed through seals. It is therefore important
that lubricants with the correct base be used when

lubricating
the wheel bearings.
Should
leaks occur at wheel bearing seals, the leaks

may
be caused by a mixture of two
types
of
lubri­

cants.
In such cases, the old lubricant should be
completely removed before new lubricant is added.

Wheel
bearings should be thoroughly cleaned,
lubricated
with lithium base and reinstalled.

Repack
the bearing
cones
and rollers with grease

and
reassemble hub in the reverse order of the
disassembly. Test the bearing adjustment as out­

lined
in Section Q.

B-57.
Rear
Axle Wheel Bearings

The
Rear
wheel bearings an early models equipped

with
lubrication fittings with a vent opening
through the housings above each fitting should be
lubricated
sparingly, each
2,000
miles
[3.200
km.].

Use
a hand compressor and wheel bearing grease,
forcing
the grease through each lubrication fitting

until
it flows from the vent. Vent should be kept
clear
of obstruction or grease
will
back up into the

brakes.
Do not add grease after it flows from the
vent for it may be forced through the wheel key-
way
onto
the outside of the wheel and possibly

onto
the brake linings.
Rear
wheel bearings that do
not have lubrication fittings should be removed
each
12,000
miles
[19.200
km.] and the bearing
cleaned, inspected and repacked. Refer to proce­

dure
in Par. B-56.

Note:
When servicing the Flanged Axle Unit
Bear­

ing Assembly, refer to Section N, Par. N-5 for

proper
lubrication procedures.

B-58.
Propeller Shafts
and
Universal Joints

The
propeller shaft slip joints and universals should
be lubricated with a hand compressor grease gun so as to not damage the bearing seals. The units
should be lubricated with a
good
quality grease.

Refer
to the
Lubrication
Chart
for lubrication fre­
quency and lubricant type and grade. B-59.
Lights
and
Controls

a.
Check
all interior and exterior lights and light
switches for proper operation, including: parking
lights, headlamps (high beam and low beam),

tail
lights, brake lights, directional lights, and in­ strument panel lights.

b.
Check
all instrument panel controls and
instru­

ments for proper operation.

B-60.
Speedometer Cable

Remove the
speedometer
cable from its housing every
12,000
miles
[19.300
km.].
Clean
it thor­
oughly and coat it with a
good
quality light graphite grease.

B-61.
Headlights

Refer
to Section H.

B-62.
Heater Controls

Apply
Lubriplate
130-A to all friction points and
pivot points on the heater controls panel unit as well as the pivot points at the dashpot. Apply

a
few drops of penetrating oil all along the Bowden
cable.
This
oil
will
penetrate into the center wire.

B-63.
Windshield Wiper and
Washer Controls

Lubricate
the friction points and the pivot points
on the windshield wiper transmission and linkage

arms
with a slight amount of
Lubriplate
130-A.

B-64.
Rotate Tires

Refer
to Section Q for the correct method of rotat­ ing the tires.

B-65.
Body Lube Points
•
Refer to Par. B-66 through B-68.

B-66.
Hood Hinge Pivot Points

Lubricate
the frictional points of the hood hinge
pivot points with a few drops of light-weight
engine

oil.
B-67.
Glove Compartment Door Latch
Sparingly
wipe
Lubriplate
130-A on the
glove
com­
partment door latch.

B-68.
Tailgate Hinges

Lubricate
the friction points of the tailgate hinges

with
a few drops of light-weight
engine
oil.

B-69.
LUBRICATION
OF
OPTIONAL EQUIPMENT

B-70.
Pintle Hook

When
lubricating the vehicle, place a few drops of oil on the pintle hook and safety latch pivot pins.

B-7!.
Centrifugal Governor

Check
the oil level in the governor housing at each
vehicle lubrication. Use the same seasonal grade
oil
as is used in the
engine
and change oil at each

engine
oil change. Do not
fill
the housing above
the level indicating plug opening. Keep the vent

in
the filler plug open at all times. 17

B

LUBRICATION
B-72.
Powr-Lok
or Trac-Lok
Differential

Refer
to Par. B-53.

B-73.
PARTS
REQUIRING
NO
LUBRICATION

B-74.
Water Pump Bearing,
Clutch
Release
Bearing

The
water pump and clutch release bearings are

prelubricated
for life when manufactured and cannot be relubricated.

B-7S.
Starter
Motor
Bearings

The
starting motor bearings are lubricated at assembly to last
between
normal rebuild periods.

B-76.
Alternator Bearings

The
alternator bearings are lubricated at assembly

and
require no further lubrication.

B-77.
Springs

The
vehicle springs should not be lubricated. At assembly the leaves are coated with a long-lasting

special
lubricant which is designed to last the life
of the springs. Spraying with the usual mixture of
oil
and kerosene has a tendency to wash this
lubri­

cant
from
between
the leaves, making it necessary
to relubricate
often
to eliminate squeaking.

B-78.
Shock Absorbers

Hydraulic
direct-action shock absorbers are per­ manently sealed and require no periodic
lubrica­

tion service. Shock absorber mounting bushings
are
not to be lubricated.

B-79.
LUBRICATION
REQUIREMENTS
FOR
OFF-HIGHWAY
OPERATION

Adequate lubrication
becomes
increasingly im­ portant when vehicles are used in off-highway
operation. Under
these
conditions all operating
parts
of both the
engine
and chassis are subjected
to unusual pressures. At the same time such operation is usually under abnormal dust and
dirt

conditions making additional precautions neces­

sary.
The importance of correct lubrication for
the conditions of operation cannot be overestimated.

B-80.
Engine
Oil

It
is important, that the oil in a new or rebuilt
engine
be changed after the first
eight
or ten hours
of operation, and for heavy, dusty work, every 50

hours
thereafter. Watch the condition of the oil closely and change it immediately if it appears to
be contaminated.

i-Il.
Engine
Oil
Filter

Replace
the oil filter at the end of the first 100

hours
of service. Under extreme operating con­ ditions, more frequent replacement may be re­
quired.
The condition of the oil is a reliable

indicator
of the condition of the filter element.
If
the oil
becomes
discolored and shows evidence
of contamination, change the filter without delay.
(Refer
to
Par.
B-10, B-ll for the correct procedure
for replacing the oil filter.)

B-82.
Air Cleaner

Care
of the air cleaner is extremely vital to the life of the engine. Pay particular attention to the
amount of dust and
dirt
in the air taken into the

engine
through the air cleaner. When dust is not
noticeable in the air, service the air cleaner each scheduled maintenance period. Whenever the air is
noticeably dusty (for example when the vehicle is

driven
on secondary roads or through fields) then
service the air cleaner more frequently. Under extreme continually dusty and dirty conditions
where the vehicle operates in clouds of dust and

dirt,
service the air cleaner daily. (Refer to Par.
B-24
thru
B-26 for service procedures.)

B-83.
Chassis
Lubrication

The
period of lubrication depends entirely upon the type of work being done. Using the specified

interval
given in the Service Maintenance Schedule as a guide, lubricate at safe intervals required for
the particular type of operation. Under extremely
dusty conditions lubricate
these
points daily. Be

sure
to force enough lubricant into each fitting to force out the old lubricant which might be con­
taminated with grit and which would cause
rapid

wear
if allowed to remain.
Do not place lubricant on the various
ball
and socket joints or pivot points of the lift linkage as
dirt
will
accumulate to form an abrasive mix­

ture.
It is
best
to simply wipe
these
parts clean

with
a cloth.

B-84.
Front
Axle
Shaft Universal Joints

For
off-highway use remove the universal joints twice yearly, thoroughly clean both the housings

and
joints with a suitable solvent, and
refill
the
housings to the
fill
plug opening levels with the

correct
lubricant as given in the
Lubrication
Specifications.

B-85.
Transmission and Transfer
Case

The
combined capacity of the two housings is
small
for economy, making it important that the

lubricant
be changed at regular intervals. For off-highway use
drain
both housings every 300

hours
of operation and
refill
to the
fill
plug opening
levels. Refer to B-35 through B-37 when changing

lubricant.

B-86.
Front and
Rear
Axle
Differentials

Because of the higher pressure developed in the
axle assemblies with heavy duty operation,
drain,

flush,
and
refill
the differential assemblies each 300 hours of operation. Use only flushing oil or light
engine
oil to clean out the housings (except

Powr-Lok
and
Trac-Lok
differentials). Refer to
Par.
B-52 and B-53 for draining and flushing

differential.
18

D

HURRICANE
F4
ENGINE

10442

FIG.
D-l6—SHIM
STOCK
IN
POSITION
ON
MAIN
BEARING

1—0.001"
Feeler Stock H' Wide feeler stock with light
engine
oil and lay it on the

bearing
in the cap, as shown in
Fig.
D-16.
With
the

shim
in this position, install the bearing and cap
on the crankshaft.

b.
Tighten the bearing cap nuts, first one and
then the other, a little at a time to 35 to 45 lb-ft. torque [4,8 a 6,2 kg-m.].

c.
Turn
the crankshaft by hand not more than
one inch in either direction.

Caution:
Turning
the crankshaft more may imbed the shim stock in the bearing, giving a false indica­
tion of fit and damaging the bearing.

If
the bearing clearance is correct, the piece of .001"
feeler stock should produce a light to heavy drag.
If
there is little or no drag the bearing fit is too

loose.
If the crankshaft
will
not
turn
there is not
enough clearance. In either case another bearing must be selected to provide the proper fit.

d.
After the bearing has been correctly fitted, remove the shim stock, wipe the bearing and

journal
carefully and apply clean
engine
oil to the
surfaces.
Replace the cap and tighten the nuts first one, then the other, a little at a time, to the
prescribed
torque. The crankshaft should now
turn

freely without drag.
FIG.
D-l
7—CONNECTING
ROD
OFFSET
D-47.
Connecting Rod Bearings

The
connecting rod bearings, like the crankshaft
main
bearings, are of the replaceable type. When

correctly
installed, the bearings provide proper
clearance
without filing, boring, scraping, or

shimming.

Main
bearings with maximum wearing surfaces
are
obtained through the use of
offset
connecting

rods.
When the rods are installed, the
offset
"A"

in
Fig. D-l7 is placed away from the nearest main

bearing
"B".
The
oil spray
hole
should be on the "follow" side

or
away from the camshaft, toward the right side
of the vehicle. Because of the
offset
and oil spray
hole, No. 1 and 2 or No. 3 and 4 connecting rods cannot be interchanged for if they are reversed,
the oil spray
hole
will
be on the wrong side. No. 1
and
3 or No. 2 and 4 can be interchanged.

Connecting
rod bearings should be replaced as a complete set.
Each
bearing consists of two halves.

Connecting
rod bearing
sets
are available in stand­

ard
size and the following undersize:
.001" [0,025 mm.] .012" [0,305 mm.]
.002"
[0,051
mm.] .020" [0,508 mm.] .010"
[0,254
mm.] .030" [0,762 mm.]

The
.001" and .002" undersize bearings are for use

with
standard size crankshafts having slightly

worn
crankpins that do not require grinding. The .012" undersize bearings are for use with slightly

worn
crankshafts that have been previously ground for .010" undersize bearings.

Should
it be necessary to replace the bearings due to wear, replacement of piston rings and piston
pins is also recommended.

NOTE:
Should it be necessary to replace a scored

or
burned No. 1 connecting rod bearing, see Par. D-92 regarding timing gear oil jet.

D-48.
Connecting Rod Bearing Inspection

The
bearing fits may be roughly checked by shaking the connecting rod by hand,
prior
to removal of
the bearing cap, to determine if it is
loose
on the
crankshaft.
The crankpins must be carefully in­
spected as detailed previously in Par. D-41.
Worn
crankpins
will
require undersize bearings. Scored,
flaked,
or
worn bearings must be replaced.

D-49.
Installing Connecting Rod Bearings
New bearings must be installed so that the oil

spray
hole
in the upper bearing
half
aligns with
the oil spray
hole
in the connecting rod.
Each

bearing
cap must be installed to seat evenly on the connecting rod from which it was removed, and in
the same position. After wiping and carefully in­ specting the bearing bore in the connecting rod,

install
the proper bearing. Never file either the
bearing
cap or the bearing to compensate for too
much
clearance. Do not use shims under a bearing
cap or behind a bearing shell. Do not run a new

bearing
half
with a worn half.

The
desired running fit (difference
between
the diameter of the
crankpin
and the inside diameter
of the fitted bearing) for a connecting rod bearing
is .0003" to .0025"
[0,0076
a
0,0635
mm.].
With
a dimension in
excess
of this standard running fit, a 52

'Jeep'
UNIVERSAL
SERIES
SERVICE
MANUAL

D
satisfactory bearing replacement cannot be made

and
it
will
be necessary to regrind the crankshaft.

Install
the bearing lower
half
and the connecting

rod
cap and draw the cap bolt nuts down equally
and
only slightly tight. Move the connecting rod
endwise, one way or the other, on the crankshaft to be sure the bearing is not tight.
Pull
the nuts tighter, first one then the other, a little at a time,

and
keep trying the fit of the rod on the crankshaft by hand until the recommended torque of 35 to 45 lb-ft. [4,8 a 6,2 kg-m.] is reached. If the
bearings are of the correct size, and have been
properly
lubricated with light
engine
oil before in­

stallation,
the connecting rod should be easy to
slide back and forth parallel to the
crankpin.
If
the connecting rod is tight on the crankshaft, a

larger
bearing is required. If there is no binding

or
tightness, it is
still
necessary to check clearance
to guard against too
loose
a fit. The use of "Plasti­

gage"
or shim stock of the proper size to measure .001" [0,025 mm.] clearance is recommended for

checking
connecting rod bearing clearances.
This

is the same material recommended for checking
crankshaft
main bearings and the method of check­
ing is
similar.
Refer to
Par.
D-45 or D-46. Connect­
ing rod bearings are fitted to the same clearance as the main bearings but the torque specified for con­
necting rod cap
bolts
is different.

D-50.
Connecting
Rod
Side Play

Check
the connecting rod side play with a feeler
gauge
as shown in Fig. D-l8. The side clearance is .004" to .010"
[0,101
a
0,254
mm.].

D-51.
Camshaft and Bearings

The
camshaft is supported at four points in the

cylinder
block. The front is supported in a re­ placeable, steel-shell, babbit-lined bearing. The

bearing
is pressed into place The other three bear-
FIG.
D-18—CONNECTING
ROD
SIDE
PLAY
ing surfaces are precision machined in the cylinder
block. The camshaft bearings are pressure
lubri­

cated through drilled passages in the crankcase.

End
thrust of the camshaft is taken by a thrust plate bolted to the crankcase. The camshaft is

driven
by a silent helical-cut
tooth
timing gear at
the front of the engine. A worm gear, integral with
the camshaft, drives the oil pump and distributor.

The
fuel pump is actuated by an eccentric forged

onto
the camshaft.

Clean
the camshaft thoroughly in cleaning solvent.
Inspect
all camshaft bearing surfaces to determine

if
they are scored or rough. The cam faces must be
perfectly smooth throughout their contact face

and
must not be scored or worn.

D-52.
Camshaft
Front Bearing Replacement

Use
a suitable driver to remove the camshaft front
bearing
from the cylinder block. To install a new
bearing,
align the oil
hole
in the bearing with the
bored oil
hole
in the cylinder block and drive the

bearing
in until the front end of the bearing is

flush
with the front surface of the cylinder block.

Make
sure the oil
hole
is open and clear. It is not
necessary to line-ream the bearing after installation because bearings for replacement are precision
reamed
to the finished size. Do not stake the

bearing.

D-53-
Camshaft End Play

End
play of the camshaft is determined by running
clearance
between
the
rear
face of the camshaft gear and the thrust plate and is established by the

spacer
thickness. The standard clearance is .004"
to .007"
[0,101
a 0,178 mm.] and can be measured by a
dial
indicator. As a general rule this clearance

will
change but little through wear or when a new gear is installed. To predetermine the correct end
float with the gear, spacer, and thrust plate re­
moved, measure the thickness of both the thrust
plate and spacer with a micrometer. The thickness
of the spacer should be approximately .006" [0,152 mm.] greater than that of the thrust plate.

When
this is correct and the parts are assembled

and
drawn tightly
together
by the gear retaining

screw,
the end play should
come
within standard
limits.

D-54.
Timing Gears
and
Cover

The
timing gears are mounted at the front of the
engine. Camshaft drive is through helical-cut
timing gears; a steel gear on the crankshaft and a
pressed fiber gear on the camshaft. The gears are keyed to their respective shafts. The camshaft

driven
gear is secured on the front end of the
camshaft by means of a capscrew and a plain

washer.
The crankshaft gear is secured on the
front end of the crankshaft by a nut threaded
onto
the front end of the crankshaft holding the
crank­

shaft pulley, crankshaft oil slinger, and the
crank­

shaft drive gear spacer. The timing gears are

lubricated
through a jet threaded into the
crank­
case directly above the gear contact and oil supplied
through a drilled passage from the front main

bearing.
The timing gears are enclosed by the
sealed timing cover. The oil seal in the cover bears 53

Dl

DAUNTLESS
V-6
ENGINE
Dl-38.
Crankshaft
Cleaning

Clean
the crankshaft thoroughly with a suitable
cleaning solvent.
Clean
drilled oil
passages
in its

journals
with a small rifle brush to remove all
sludge
or gum deposits; dry
passages
with com­
pressed air.

Dl-39.
Crankshaft
Inspection
and
Repair

If
the crankshaft has not
been
removed from the

cylinder
block for inspection, disconnect two con­ necting rods at a time from crankshaft. Inspect
the bearings and crankpin journals. While turning
crankshaft,
it is necessary to temporarily reconnect
the rods to crankshaft to avoid possibility of dam­ aging the journals through contact with uncon­
nected rods.
Inspect the crankpins visually for excessive or ir­

regular
wear, and for scoring. Use an
outside
micrometer to check crankpins for out-of-round.
Standard
crankpin
diameter is
2.0000"
[5,080
cm.].

If
crankpins are more than .0015"
[0,0381
mm.]
out-of-round, new bearings cannot be
expected
to
have satisfactory life.
If
the crankshaft has
been
removed from the
cyl­

inder
block for inspection support it on V-blocks
at its main bearing journals 1 and 4. Inspect the

main
bearing journals visually for excessive or ir­

regular
wear, and for scoring. Standard main bear­
ing
journal
diameter is 2.4995"
[6,349
cm.].
Total

indicator readings at each
journal
should not ex­
ceed .003"
[0,076
mm.].

Check
run out at all four journals and
note
high
spot
(maximum eccentricity) of each
journal.
High

spot
of each
journal
should
come
at the same
angular
location. If high
spots
do not coincide,

crankshaft
is misaligned and unsatisfactory for
service.

If
crankpin or main bearing journals are scored,
ridged, or out-of-round, the crankshaft must be replaced or reground to a standard undersize bear­
ing diameter to ensure satisfactory life of bearings. Slight roughness can be removed with a fine grit
polishing cloth thoroughly
wetted
with
engine
oil.
Burrs
can
be
honed with a fine oil
stone,
so long as
bearing clearances
will
remain within specified
limits.

Dl-40.
Crankshaft
Main
Bearings

A
crankshaft bearing consists of two halves which
are
neither alike nor interchangeable. One half is

carried
in the corresponding main bearing cap; the
other half is located
between
the crankshaft and

cylinder
block. The upper (cylinder block) half
of the bearing is grooved to supply oil to the con­ necting rod bearings, while the lower (bearing cap)

half
of the bearing is not grooved. The two bearing
halves must not be interchanged. All crankshaft
bearings
except
the thrust bearing and the
rear

main
bearing are identical. The thrust bearing (No. 2) is longer and it is flanged to take
crank­

shaft end thrust. When the bearing halves are
placed in cylinder block and bearing cap, the
ends
extend slightly beyond the parting surfaces. When
cap
bolts
are tightened, the halves are clamped
tightly in place to ensure positive seating and to
prevent turning. The
ends
of bearing halves must never be filed flush with parting surface of
crank­

case or bearing cap.

Crankshaft
bearings are the precision type which
do not require reaming to size or other fitting.
Shims
are not provided for adjustment since worn
bearings are readily replaced with new bearings of proper size. Bearings for service replacement are

furnished
in standard size and undersizes. Under no circumstances should crankshaft bearing caps
be filed to adjust for wear in old bearings.

Dl-41.
Crankshaft
Main
Bearing
Cleaning
and
Inspection

Clean
main bearing surfaces. Inspect the bearings

visually
for excessive or uneven wear, scoring, and

flaking.
Visibly worn or damaged bearings must
be replaced. It is necessary to check
radial
clear­ ance of each new or used crankshaft main bearing
before installation.
This
can be
done
by either of two methods, which are described in
Pars.
Dl-42

and
Dl-43.

a.
The desired
radial
clearance of a new bearing
is .0005" to .0021"
[0,0127
a
0,0534
mm.].
b. Replacement bearings are furnished in standard
size, and in several undersizes, including undersizes
for reground journals. If a new bearing is to be installed, try a standard size; then try each under­
size in turn until one is found that
meets
the
specified clearance limits.

Note:
Each
undersize bearing half has a number
stamped on its outer surface to indicate amount of undersize. Refer to Fig. Dl-12. 14288

FIG.
Dl-12—LOCATION
OF
UNDERSIZE
MARK
ON
BEARING
SHELL

1—
Tang

2—
Undersize
Mark
Dl-42.
Main
Bearing
Fitting,
Plastigage

Bearing
clearance can be checked by use of Plasti­
gage,
Type PG-1 (green) which has a range of
.001" to .003" [0,025 a
0,076
mm.]. Refer to

Fig.
Dl-13.

a.
Place a piece of Plastigage lengthwise along the
bottom
center of the lower bearing half, then 86