battery location JEEP DJ 1953 Service Manual

c

TUNE-UP
C-2.
TUNE-UP SEQUENCE

The
following
Pars.
C-3 through
C-2
7
give the
sequence and describe the services to be performed
when tuning the engine.

C-3.
Clean
and
Check
Battery
Inspect
battery and cables. If the battery is not
satisfactory, install a fully-charged battery to allow
completion of the tune-up.
Note: If the battery fails any of the following tests,
remember that the cause may be other electrical
trouble, and not necessarily only a defective battery.
Refer
to Section H for electrical troubleshooting

and
tests.

a.
Check
the specific gravity of the eletrolyte in
each cell of the battery. A hydrometer reading of 1.260 indicates that the battery is fully charged.

If
the reading is 1.225 or below, the battery
needs

recharging.
If one or more cells is 25 "points" (.025)

or
more lower than the other cells, this indicates
that the cell is shorted, the cell is about to
fail,
or
there is a
crack
in the battery partition in the case.
Unless the battery is repaired or replaced, battery trouble
will
soon be experienced.

b.
Check
the electrolyte level in each cell, add

distilled
water to maintain the solution %" [9.5
mm.] above the plates. Avoid overfilling. Replace
the filler caps and tighten securely. It is important
to keep the electrolyte level above the plates at
all
times because plates that are exposed for any
length of time
will
be seriously damaged.

c.
Check
the wing nuts on the hold-down frame
for tightness. Tighten them only with finger pres­

sure,
never with pliers or a wrench. Excessive pres­

sure
could damage the battery case.

d.
Clean
the battery terminals and cable connec-
FIG.
C-l—FRAME
GROUND
STRAP
—

HURRICANE
F4
1—
Right
Front
Engine Mount

2—
Frame
Ground
Strap
DAUNTLESS
V-6
tors.
Prepare a strong solution of baking soda and

water
and brush it around the terminals to remove

any
corrosion that is present. The cell caps must
be tight and their vents sealed to prevent cleaning
solution entering the cells. After cleaning install
cable connectors on terminals and coat the ter­
minals
and connectors with heavy grease.
e. Inspect the battery cables and replace if badly

corroded
or frayed.
Check
tightness of terminal
screws to ensure
good
electrical connections.
Check

the tightness of the negative ground cable connec­ tion at the engine to ensure a
good
ground con­ nection.

f.
Load
test
the battery. Connect a voltmeter across the battery. Run the starting motor for 15 seconds.
If
the voltage
does
not drop below 10 volts on a 12 volt battery the battery is satisfactory. If the
voltage falls below
these
values, yet the specific
gravity
is above
1.225,
the condition of the battery
is questionable.

g.
Make sure the engine to frame ground strap or
cable connections are tight. If
these
connections
are
loose,
corroded or dirty,
hard
starting or failure
of the vehicle electrical system may result. Refer
to
Fig.
C-l
for location of the
Hurricane
F4 engine
to frame ground strap and its connections. Refer to Fig. C-2 for location of the Dauntless V-6 en­ gine to frame ground cable.

C-4.
Clean and
Adjust
Spark Plugs
Clean,
inspect, and gap
spark
plugs. Do not install

spark
plugs until completion of compression tests.

a.
Use a
Spark
Cable
and Installing
Plier
Tool,

W-2
74,
to remove the leads from the
spark
plugs.

Caution:
Pulling on the cables to remove them

from
the
spark
plugs can cause internal breaks in
the leads that
will
cause ignition failure.

b.
Using a
spark
plug wrench, loosen each
spark

plug one or two turns to break
loose
any carbon
deposits on the plug base. 20

C-30.
TUNE-UP
SPECIFICATIONS

ITEM

BATTERY:
Voltage
Terminal
Ground Specific Gravity:
Fully
Charged Recharge at

Load
Test, minimum:
12-Volt Battery. .

SPARK PLUGS:

Make and Model

Gap

Tightening Torque

COMPRESSION
PRESSURE CRANKING:

VALVES:
Tappet Clearance Cold:
Intake
Exhaust:
Timing (Intake Opens)

DISTRIBUTOR
Model
Dwell
Angle
Point Gap
Arm
Spring Tension

Firing
Order and Direction ....

IGNITION TIMING.
Mark
Location

ENGINE
IDLE
SPEED: W/O
Exhaust Emission Control With Exhaust Emission Control
F4
W/Dist. IAY-4401A

F4
W/Dist. IAY-4401B

FIRING
ORDER HURRICANE
F4

DAUNTLESS
V-6
12 Volts

Negative

1.260 1.225
10 Volts

AC
45 or Champion J-8 .030"
[0,762
mm.]
25 to 33
lb-ft.
[3,5 a 4,6
kg-m.]

120 to 130 psi. [8,4 a 9,2
kg-cm2]

.018"
[0,460
mm.] .016"
[0,406
mm.]
9°
BTC

PRESTOLITE

IAY-4012
IAY-4401A

IAY-4401
IAY-4401B

42°

.020"
[0,508
mm.]
17 to 20 oz.
[0,482
@
0,567
gr.]

1-3-4-2
Counterclockwise

5° BTC
0° TDC
Vibration Damper or Timing Cover
600 rpm.

1-3-4-2
650/700
rpm.

700/750
rpm. 12 Volts

Negative

1.260 1.225
10 Volts

AC
44S or Champion UJ12Y .035"
[0,889
mm.]
25 to 35
lb-ft.
[3,5 a 4,8
kg-m.]

Zero (Hydraulic Lifters)
Zero (Hydraulic Lifters)
DELCO-REMY

1110376
PRESTOLITE

IAT-4501 IAT-4502A
IAT-4502
30°

19 to 23 oz.

[0,538
@
0,652
gr.'

5°
BTC
29°
± 3°
.016"
[0,401
mm.] 17 to 22 oz.
[0,482

1-6-5-4-3-2-
Clockwise
5°
BTC
Timing Cover

650/700
rpm.
650/700
rpm.

1-6-5-4-3-2
%
0,624
gr.]

0°
TDC
NOTE:
FOR
VEHICLES
EQUIPPED WITH EXHAUST
EMISSION
CONTROL, ALSO
REFER
TO
SECTION
Fl (F4-134
ENGINE)
AND
SECTION
F2
(V6-225
ENGINE).
Co O

'Jeep*
UNIVERSAL SERIES
SERVICE
MANUAL

D
insulator
mountings attached to the frame side

rail
brackets. The
rear
of the engine-transmission
assembly is supported by a rubber insulator
mounting under the
rear
of the transmission on
the frame center cross member.
This
cross member
is bolted to the frame side
rails
so that it can be
dropped when removing the transmission or engine-

transmission
assembly. The rubber insulators allow
free side and vertical oscillation to effectively

neutralize
engine
vibration at the source.

The
rubber
insulator mountings should be inspected
for separation and deterioration by jacking the
power plant away from the frame, near the sup­
ports. Vibration cannot be effectively absorbed by
separated or worn insulators. They should be re­ placed if faulty.

D-4.
Engine
Ground
Strap

To
be sure of an
effective
ground for the electrical

circuits,
a ground strap bridges the right front

engine
support to the chassis. The connections of this strap must be kept clean and tight for proper
operation of the electrical system.

D-5. ENGINE REMOVAL

Should
the
engine
require overhauling, it is neces­

sary
to remove it from the vehicle. The following procedure covers removal of the
engine
only.

The
engine, transmission and transfer case may be
removed as a unit by removing (in addition to the following procedure) the radiator guard and the
access plates in the floor pan.

a.
Drain
the cooling system by opening the
drain
cocks at the
bottom
of the radiator and lower right
side of the cylinder block.

b.
Disconnect the battery at the positive terminal
to avoid the possibility of short
circuit.

c. Remove the air cleaner horn from the carburetor
and
disconnect the breather
hose
at the oil filler
pipe.

d.
Disconnect the carburetor choke and throttle controls by loosening the clamp
bolts
and set
screws.

e. Disconnect the fuel-tank-to-fuel-pump line at the fuel pump by unscrewing the connecting nut.
f- Plug the fuel line to prevent fuel leakage.
g. Remove the radiator and radiator grille support

rods.

h. Remove the upper and lower radiator
hoses
by
loosening the
hose
clamps and slipping the clamps
back
on the
hose.
If so equipped, remove the heater

hoses
(one to the water pump, one to the
rear
of
the cylinder head) in the same manner.

i.
Remove the four
bolts
from the fan hub and re­

move
the fan hub and fan blades.

j.
Remove the four radiator attaching screws. Re­
move
the radiator and shroud as one unit, k. Remove the starting motor cables. Remove the

starting
motor.

I.
Disconnect the wires from the alternator or
generator. Disconnect the ignition
primary
wire
at the ignition coil.
NOTE:
ON
ENGINES EQUIPPED WITH EX­

HAUST
EMISSION CONTROL, REMOVE THE
AIR
PUMP,
AIR
DISTRIBUTION
MANI­
FOLD,
AND
ANTI-BACKFIRE (DIVERTER)

VALVE.
SEE SECTION
Fl
FOR PROCEDURE.
m.
Disconnect the oil pressure and temperature
sending unit wires at the units.

n.
Disconnect the exhaust pipe at the exhaust
manifold by removing the stud nuts.

o.
Disconnect the
spark
plug cables at the plugs

and
remove the cable bracket from the rocker arm cover stud.

p.
Remove the rocker arm cover by removing the
attaching stud nuts.

q.
Attach a lifting bracket to the
engine
using
existing head bolt locations. Be sure the
bolts
selected
will
hold the
engine
with the weight

balanced.
Attach lifting bracket to a boom hoist,

or
other lifting device, and take up all slack,
r.
Remove the two nuts and
bolts
from each front

engine
support. Disconnect the
engine
ground strap.
Remove the
engine
supports.
Lower
the
engine
slightly to permit access to the two top
bolts
on
the flywheel housing.
s. Remove the
bolts
which attach the flywheel
housing to the engine.

t.
Pull
the
engine
forward, or
roll
the vehicle back­

wards,
until the clutch clears the flywheel housing.

Lift
the
engine
from the vehicle.

D-6. ENGINE DISASSEMBLY

Engine
disassembly is presented in the sequence to be followed when the
engine
is to be completely
overhauled after removal from the vehicle. Some
of the operations of the procedure are also ap­
plicable
separately with the
engine
in the vehicle,

provided
that wherever necessary the part of the

engine
to be worked on is first made accessible by
removal
of
engine
accessories or other parts.

When
the disassembly operations are performed

with
the
engine
out of the vehicle, it is assumed,
in
this procedure, that all of the accessories have been removed
prior
to starting the disassembly

and
the oil has been drained.
In
addition to the instructions covering operations
for disassembling the
engine
out of the vehicle,

special
instructions are given to cover different
operations required when disassembly is
done
with the
engine
installed.

During
disassembly operations, the
engine
should
be mounted in a suitable
engine
repair
stand. Where

practicable,
modify or adapt an existing repair

stand
as necessary to accommodate the engine. If

an
engine
repair stand is not used, take care to

perform
disassembly operations in a manner that

will
protect personnel against an accident and the
engine
and its parts against damage.

NOTE:
If the
engine
is being disassembled because
of possible valve failure, check the valve tappet
clearance
before disassembly. Improper valve

clearance
could be the possible cause of valve

failure,
indicating a need for more frequent valve
checks and adjustments. 41

'Jeep*
UNIVERSAL
SERIES SERVICE
MANUAL

H
no soldering or unsoldering of leads; two complete

rectifying
diode assemblies
which
eliminate the need
for removing and replacing individual diodes; a
corpplete isolation diode assembly; and a rotor
assembly complete with shaft,
pole
pieces, field

coil,
and slip rings.

The
transistorized
voltage
regulator is an electronic
switching device. It
senses
the
voltage
appearing
at the auxiliary terminal of the alternator and
supplies the necessary field current for maintaining
the system
voltage
at the output terminal. The
output current is determined by the battery electri­
cal
load; such as headlights, heater, etc.

The
transistorized
voltage
regulator is a sealed

unit,
has no adjustments, and must be replaced
as a complete unit.

H-64. ALTERNATOR
PRECAUTIONS

The
following precautions must be observed to
prevent damage to the alternator and regulator.

a.
Never reverse battery connections. Always

check
the battery polarity with a voltmeter before

any
connections are made to be sure that all con­
nections correspond to the battery ground polarity of the vehicle.

b.
Booster batteries for starting must be properly
connected. Make sure that the negative cable of
the booster battery is connected to the negative

terminal
of the battery in the vehicle. The positive
cable of the booster battery should be connected
to the positive terminal of the battery in the
vehicle.

c.
Disconnect the battery cables before using a fast charger.

d.
Never use a fast charger as a booster for

starting
the vehicle.

e.
Never disconnect the
voltage
regulator while
the
engine
is running.

f.
Do not ground the alternator output terminal.
g.
Do not operate the alternator on an open
circuit
with
the field energized.

h.
Do not attempt to polarize an alternator.

These
precautions are stated here as an aid to

service
personnel. They are also restated at appro­

priate
places in the
text
of this section of the
manual.

H-65. ALTERNATOR
CHARGING
SYSTEM SERVICE
Important:
All alternator
tests
for the 35, 40 and
55 amp alternator are the same, however, there is a
difference
between
the location of the various ter­

minals
and field current specifications. The field

current
of the 35 amp alternator should be 1.7 to 2.3 amps, 40 and 55 amp alternators should be 1.8
to 2.4 amps, with
full
battery
voltage
applied to
the filed coil. Disassembly and assembly procedures

are
the same for all three alternators.
Terminal
locations and wire harness color
codes
for the 35,
40 and 55 amp alternator are shown in Fig. H-38.

H-66.
Service Diagnosis

In
diagnosing a suspected malfunction of the

alternator
charging system, consideration must
be given to the complete electrical power plant of the vehicle; including the alternator, regulator,
ignition switch, charge indicator lamp, battery,

and
all associated wiring. If it is suspected that the

alternator
is not fully charging the battery and

fulfilling
the electrical requirements of the electrical
system, several checks should be made before

checking
the alternator itself:

Note:
Whenever service is required in connection

with
an alternator problem, the first
step
should be to verify that the wiring harness hook-up is correct
as indicated in Fig. H-38.

a.
Test the condition of the battery and
state
of
charge
(Par. H-2).
If the battery is not fully charged
and
in
good
condition, use a replacement battery
for making alternator system
tests.

Caution:
Make certain that the negative battery

post
is connected to ground when making the
battery installation. Serious damage to the alter­

nator
can result if battery polarity is reversed.

b.
Check
fan belt for proper tension (Par.
C-27).

Caution:
To increase belt tension, apply pressure
to alternator front housing only as permanent damage can result if pressure is applied to
rear

housing.

H-67.
Alternator In Vehicle Tests

The
following
tests
are made with the alternator

in
the vehicle with output and regulator connec­
tions maintained to the alternator except as noted

in
Fig. H-27 and H-28. The field plug and
voltage
regulator are disconnected for
these
tests.
The

tests
are given in proper order and detail in the
following paragraphs.

a.
Isolation Diode Test: To determine if the isola­
tion diode is open or shorted, refer to Par. H-69.

b.
Alternator Output Test: To isolate the trouble
to the alternator or regulator, refer to Par. H-70.

c.
Alternator
Field
Circuit
Test: To determine the condition of the field
circuit
(brushes and rotor),

refer
to Par. H-73.

d.
Brush
Insulation
and Continuity
Test:
To deter­
mine the condition of the
brush,
refer to
Par.
H-75.

e.
Rotor In-Vehicle Test: To determine whether
the rotor coil is open or shorted, refer to
Par.
H-73.
f. Any further
tests
must be conducted with the

alternator
removed and disassembled. When this
is done, the condition of the rotor, the rectifying

and
isolation diodes, and the stator can be further
tested.

A
commercial alternator tester Sun
Electric
Model

VAT-20
or equivalent can be used to make all
necessary
tests
on the alternator system. If a com­

mercial
tester is used, follow the recommended
testing procedure outlined by the tester manu­

facturer.
If
a commercial tester is not available, follow the
testing procedure as outlined in this manual.

H-68.
Test Equipment

a.
Volt Ampere Tester such as Sun
Electric
Model

VAT-20
or equivalent with meter ranges as shown

in
the following list can be used. 195

H

ELECTRICAL
SYSTEM
FIG.
H-38—WIRE
COLOR CODE
AND

LOCATIONS
FOR
ALTERNATOR HOOK-UP

1— Regulator (Auxiliary)
Terminal
(Cable —
Grey)

2— Output
Terminal:
(Red)

3—
Regulator
Terminal
(Cable —
Grey)

4—
Ground
Terminal
(Cable — Black-White
Tracer)
5—
Field
Terminal
(Cable — Green-White
Tracer)

6—
Ground
(Optional)
Terminal
(Cable — Black-White
Tracer)
REAR
VIEW

35
AMP.
ALTERNATOR
REAR
VIEW
40
& 55 AMP.
ALTERNATOR
given in Par. H-78, adjusting the fan belt to its
proper tension after the alternator is mounted, as described in Par. C-27. Wires should be connected
as shown in Fig. H-38.

When
the vehicle is equipped with a radio, a .55
mfd. capacitor is required on the alternator. Mount
the capacitor strap to a ground terminal and con­
nect the lead to the output terminal.
H-88.
STARTING
SYSTEM
SERVICE
H-89.
Ignition
Switch

The
ignition switch serves both to energize the
ignition system and
engage
the starter switch.
The
ignition switch has four positions: (1) AC­

CESSORY,
(2)
LOCK,
(3) ON, and (4)
START. The
key must be in the switch to turn it to any position other than
LOCK,
and the key can be
removed only in the
LOCK
position.
In "ACC",
a connection is made from the battery

terminal
to the accessory terminal of the switch to
allow accessories such as the radio, blower and/or
windshield wiper to be operated with the ignition, fuel
gauge
and indicator light circuits off.
In "LOCK",
no accessory supplied through the
ignition switch can be operated. Also, the ballast
resistor (V-6
engine
only) circuit to the ignition
coil
(IGN) is grounded.
In
"ON", a connection is made from the battery

terminal
to the accessory terminal so that all
ignition switch supplied accessories can be operated. Also the battery is connected to the ballast resistor
(V-6
engine
only) leading to the ignition coil

(IGN).
From
this same terminal, a lead
into
the
instrument cluster energizes the fuel
gauge
and
indicator lights.
In "START",
all ignition switch supplied acces­
sories are temporarily disconnected. A connection is made to the starter solenoid lead. The charge

and
oil indicator lamps
will
light until the
engine
is started.
H-90.
Ignition
Switch
Removal

a.
Remove the bezel nut and pull back the main
switch body.
Lower
the switch
body
from under the instrument panel so that the wiring harness plug

can
be removed from the prong connection,
b. If the lock cylinder is to be removed, turn the
ignition key to the right and insert a short
piece

of wire or end of a paper clip
into
the lock release

hole
in the switch body. Pressing on the lock
cyl­
inder retainer
will
allow the cylinder to be removed.
H-91.
Ignition
Switch
Installation

Before installing the lock cylinder
into
the main
switch body,
note
the position of the lock cylinder
retainer.

a.
Place the lock cylinder
into
the main switch
body
with the highest part of the lock cylinder
retainer in line with the lock release
hole
in the
main
switch body.
b. Compress the lock cylinder retainer so that the
lock cylinder can be installed all the way
into
the

main
switch
body
or until the retainer can be

seen
through the pin hole.

c.
Install
wiring harness plug
onto
switch
body

prong connection.

d.
Install
this main switch
body
into
the instru­
ment panel opening from the
rear.

e. To make sure that the switch is in its correct position, install the ignition key in the off position.
Then
turn the switch
body
until the key is straight
up and down. Remove the key, install the bezel
nut and secure.
H-92.
PRESTOLITE
STARTING
MOTOR
DAUNTLESS
V-6 and

HURRICANE
F4
ENGINE

The
Prestolite starting motor on the V6
engine
is

similar
in construction (with exception of pinion housings) to the starting motor installed on F4

engines.
The
starter solenoid switch is bolted to the starter
frame.

The
starter is equipped with
sealed-type
absorbent
bronze bearings and no lubricant is required. Service procedures for the Prestolite starter are
given in
Pars.
H-93 to H-107. 202

H

ELECTRICAL
SYSTEM
sibility
of the cable shorting at the
engine
or frame.
Remove nut and lock washer securing the ignition

wire
to the solenoid
post
and remove the two screws and lock washers securing the solenoid to
the starter frame. Remove the switch,
b.
To install the solenoid switch reverse the re­

moval
procedure given above.

H-10S.
STARTING MOTOR
—
DELCO
DAUNTLESS
V-6
ENGINE

Refer
to Fig. H-45.

The
starting motor used on the Dauntless V-6 en­

gine
has an integral solenoid switch and enclosed
shift lever which first shifts the overrunning clutch
pinion into
engagement
with the ring gear on the
flywheel of the
engine
and then
closes
the electrical
circuit
to cause
engine
cranking. When the
engine

starts,
the overrunning clutch
disengages
to pre­ vent transfer of
engine
speed to the starting motor.

Note:
Should a service replacement starter motor
be required the factory recommends replacement

with
original equipment parts; however, should the need arise an existing starter motor (Delco or
Prestolite) could be replaced with the current
Delco-Remy
starter, model 1108375, with the
following modifications to the wiring harness. If
the existing starter motor wiring harness
does
not
provide a 12 ga. purple conduit wire, (connects the ignition switch to the starter motor) then a 12 ga.

purple
conduit wire 70 inches long, must be in­

stalled.
Should the existing starter motor wiring
harness
contain a 16 ga. light blue conduit wire, (connects the ignition switch and starter motor)
bend this wire back and tape out of the way.

H-109.
Starting Motor Disassembly
a.
Before removing the starting motor from the
engine, disconnect leads and cover battery lead

terminal
with piece of
hose
or tape to prevent
short circuiting.
Note
locations of wiring connec­
tions to assure proper reconnection. Remove the cap screw that secures the starting motor to the
angle bracket on the side of the engine. Remove
the two cap screws that secure the drive end of
the starting motor to the cylinder block; remove
the starting motor.

b.
Remove terminal nut and disconnect field lead,

which
passes through grommet at top of motor,
from
motor terminal of solenoid. Remove two
thru

bolts
from motor. Remove commutator end frame

and
field frame assembly from solenoid and drive assembly.
e.
Pull
out pivot pins of brush holders and remove each of two brush holder and spring assemblies

from
field housing. Remove screws which attach
brushes and leads to holders.

d.
Remove armature and drive assembly from
drive
housing. Remove thrust collar from pinion
end of armature shaft. Remove leather thrust

washer
from
opposite
end of shaft.
e. To separate drive assembly from
armature,
place

a
metal cylinder of proper size (J^" [12,7 mm.]
pipe coupling is satisfactory) over end of armature
shaft to bear against the pinion
stop
retainer. Tap
retainer
toward armature to
expose
snap ring as
shown in
Fig.
H-47. Remove snap ring from
groove
in
shaft; slide retainer and pinion drive assembly

from
shaft. Remove assist spring from shaft,

f.
Remove two screws holding solenoid switch to
drive
housing remove switch. Remove small nut

and
insulating washer from the solenoid S terminal.
Remove nut and insulating washer from the
sole­

noid battery (large) terminal. Remove two screws that attach switch cover to solenoid and remove cover for inspection of switch parts. Remove shift
lever fulcrum bolt and remove shift lever, plunger,

and
return spring.
12765
FIG.
H-47—REMOVING PINION
DRIVE
ASSEMBLY

FROM
ARMATURE SHAFT

1— XA ' Pipe Coupling

2—
Snap
Ring
and Retainer

3—
Armature
Shaft
4—
Drive
Assembly
H-110.
Starting
Motor
Cleaning and
Inspection

a.
Wipe all parts clean with clean cloths. The
arma­
ture,
field coils, and drive assembly must not be
cleaned by any degreasing or high temperature
method.
This
might damage insulation so that a
short
circuit
or ground would subsequently develop.
It
would also remove lubricant originally packed

in
the overrunning clutch so that clutch would

soon
be ruined.

b.
Carefully
inspect all parts visually for wear or
damage. Make necessary repairs or replace unserv­
iceable parts. Any soldering must be
done
with

rosin
flux.

Note:
Never use acid flux when solding any elec­

trical
connections and never use emery cloth to
clean
armature
commutator or other
electrical
units. 208

'Jeep'
UNIVERSAL SERIES SERVICE
MANUAL

H
H-152.
ELECTRICAL
SPECIFICATIONS
MODEL HURRICANE
F4 ENGINE DAUNTLESS
V-6
ENGINE

BATTERY:
Make
Model Hour Rating.

Voltage
Terminal
Ground

SPECIFIC
GRAVITY:
Fully
Charged
Recharged At
Location

GENERATOR:
Make.
Model

Ground
Polarity
Controlled Output

Control

Armature End Play
Brushes

Brush
Spring Tension

REGULATOR:
Make
Model:
For
GJP
7202,
GJP
7402A

Type
Cutout Relay: Closing
Voltage
@
Generator rpm..........
Reverse Current to Open.
Regulated
Voltage

Regulated Current

ALTERNATOR:
Make
Model
Ground
Polarity
Rated Output
Rated Field
Coil
Draw

At
70°F.
and
10-volt

Capacitor Capacity

REGULATOR:
Make
Model
Type

STARTING
MOTOR:
Make
Model
Brush
Spring Tension

LOCK
TEST:
Temperature
Amp.
(Max.)
Volt
Stall
Torque (Min.)

NO LOAD TEST:
Tempesature

Amp.
(Max.)
Volt
Rpm.
(Min.)

DRIVE:
Type

COIL:
Make.
Model

Primary
Resistance Secondary Resistance
Prestolite

HS
11-50
50 Ampere-hour
12-volts

Negative

1.260
1.225
Engine Compartment- Right Rear

Prestolite

GJP-7402A
Negative
35 amp.

CV
Regulator .003" to .010"

[0,076
a 0,25 mm.] 2
18 to 36 oz.
[510 a 1020 gr.]

Prestolite

VBO-4201E-4A
Vibrator

12.6 to 13.6 @ 1325 3 to 5 amp. 14.2 to 14.4
36 amp. max.
Motorola
A12 NW 526
Negative
35 amp.
1.7 to 2.3 amp. .1 mfd.
Motorola
R-2-K-1

Transistor

Prestolite

MDU-7004
32 to 40 oz. [907 a 1134 gr.]

70°F.
[21°C] 295 4
6 lb-ft. [0,83
kg-m.]

70°F.
[21°C.;
50
10

5300

Bendix Folo-Thru
Prestolite
200691

3.9 to 4.2
ohms

9400
to
11,700
ohms
Prestolite

HS
11-50
50 Ampere-hour
12-volts

Negative

1.260
1.225
Engine Compartment- Right Rear

Prestolite

GJP-7402A
Negative
35 amp.

CV
Regulator .003" to .010"

[0,076
a 0,25 mm.] 2
18 to 36 oz.
[510 a 1020 gr.]

Prestolite

VBO-4201E-4A
Vibrator

12.6 to 13.6 @ 1325 3 to 5 amp. 14.2 to 14.4
36 amp. max.
Motorola
A12 NW 528
Negative
35 amp.
1.7 to 2.3 amp. .1 mfd.
Motorola
R-2-K-1

Transistor
Delco-Remy

1107391,
1108366,
1108375

32 to 40 oz. [907 a 1134 gr.]
Not Applicable Not Applicable

70°F.
[21°C] 75
10.6

6200

Overrunning Clutch Delco-Remy
1115247

1.28 to 1.42
ohms

7200
to
9500
ohms
Prestolite

MHA-7008
32 to 40 oz. [907 a 1134 gr.]

70°F.
[21°C] 200 4
3 lb-ft. [0,41
kg-m.]

70°F.
[21°C] 43
10.0

9000

Bendix Folo-Thru

Prestolite
201700

4.25 to 4.60
ohms

5200
to 6100
ohms
223