sus JEEP GRAND CHEROKEE 2002 WJ / 2.G Service Manual

CONDITION POSSIBLE CAUSES CORRECTION
HORN SOUNDS
CONTINUOUSLY1. Faulty horn relay. 1. Refer to Horn Relay for the proper horn relay
diagnosis and testing procedures. Replace the
horn relay or repair the shorted horn relay control
circuit, if required.
2. Faulty horn switch. 2. Refer to Horn Switch for the proper horn switch
diagnosis and testing procedures. Replace the
horn switch or repair the shorted horn switch
circuit, if required.
HORN
DESCRIPTION
The dual electromagnetic diaphragm-type horns
are standard equipment on this model. Both horns
are secured to a mounting bracket. The mounting
bracket is secured with a screw to the back side of
the right extension of the radiator closure assembly,
just ahead of the right front wheel house and below
the front wheel house extension. The two horns are
connected in parallel. Each horn is grounded through
its wire harness connector and circuit to an eyelet
secured to the right inner fender shield near the bat-
tery, and receives battery feed through the closed
contacts of the horn relay.
The horns cannot be repaired or adjusted and, if
faulty or damaged, they must be individually
replaced.
OPERATION
Within the two halves of the molded plastic horn
housing are a flexible diaphragm, a plunger, an elec-
tromagnetic coil and a set of contact points. The dia-
phragm is secured in suspension around its
perimeter by the mating surfaces of the horn hous-
ing. The plunger is secured to the center of the dia-
phragm and extends into the center of the
electromagnet. The contact points control the current
flow through the electromagnet.
When the horn is energized, electrical current
flows through the closed contact points to the electro-
magnet. The resulting electromagnetic field draws
the plunger and diaphragm toward it until that
movement mechanically opens the contact points.
When the contact points open, the electromagnetic
field collapses allowing the plunger and diaphragm to
return to their relaxed positions and closing the con-
tact points again. This cycle continues repeating at a
very rapid rate producing the vibration and move-
ment of air that creates the sound that is directed
through the horn outlet.
DIAGNOSIS AND TESTING - HORN
Refer to the appropriate wiring information. The
wiring information includes wiring diagrams, proper
wire and connector repair procedures, details of wire
harness routing and retention, connector pin-out
information and location views for the various wire
harness connectors, splices and grounds.
(1) Disconnect the wire harness connector(s) from
the horn connector receptacle(s). Measure the resis-
tance between the ground circuit cavity of the horn(s)
wire harness connector(s) and a good ground. There
should be no measurable resistance. If OK, go to Step
2. If not OK, repair the open ground circuit to ground
as required.
(2) Check for battery voltage at the horn relay out-
put circuit cavity of the horn(s) wire harness connec-
tor(s). There should be zero volts. If OK, go to Step 3.
If not OK, repair the shorted horn relay output cir-
cuit or replace the faulty horn relay as required.
(3) Depress the horn switch. There should now be
battery voltage at the horn relay output circuit cavity
of the horn(s) wire harness connector(s). If OK,
replace the faulty horns. If not OK, repair the open
horn relay output circuit to the horn relay as
required.
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Raise and support the vehicle.
(3) Remove the lower front half of the inner liner
from the right front fender wheel house. (Refer to 23
- BODY/EXTERIOR/FRONT FENDER - REMOVAL).
(4) Reach through the front of the right front
fender wheel house opening to access and disconnect
the two right headlamp and dash wire harness con-
nectors from the horn connector receptacles (Fig. 1).
Be certain to disengage the connector lock tabs
before disconnecting them from the horn connector
receptacles.
(5) Remove the screw that secures the horn
mounting bracket to the right extension of the radi-
ator closure assembly.
WJHORN 8H - 3
HORN SYSTEM (Continued)

certain conditions or inputs to provide the vehicle
operator with an audible alert to supplement a visual
indication.
The EMIC circuitry operates on battery current
received through fused B(+) fuses in the Power Dis-
tribution Center (PDC) and the Junction Block (JB)
on a non-switched fused B(+) circuit, and on battery
current received through a fused ignition switch out-
put (run-start) fuse in the JB on a fused ignition
switch output (run-start) circuit. This arrangement
allows the EMIC to provide some features regardless
of the ignition switch position, while other features
will operate only with the ignition switch in the On
or Start positions. The EMIC circuitry is grounded
through two separate ground circuits of the instru-
ment panel wire harness. These ground circuits
receive ground through take outs of the instrument
panel wire harness with eyelet terminal connectors
that are secured by a nut to a ground stud located on
the floor panel transmission tunnel beneath the cen-
ter floor console, just forward of the Airbag Control
Module (ACM).
The EMIC also has a self-diagnostic actuator test
capability, which will test each of the PCI bus mes-
sage-controlled functions of the cluster by lighting
the appropriate indicators (except the airbag indica-
tor), sweeping the gauge needles across the gauge
faces from their minimum to their maximum read-
ings, and stepping the odometer display sequentially
from all zeros through all nines. (Refer to 8 - ELEC-
TRICAL/INSTRUMENT CLUSTER - DIAGNOSIS
AND TESTING). The self-diagnostic actuator test
can be initialized manually or using a DRBIIItscan
tool. Refer to the appropriate diagnostic information.
See the owner's manual in the vehicle glove box for
more information on the features, use and operation
of the EMIC.
GAUGES
All gauges receive battery current through the
EMIC circuitry when the ignition switch is in the On
or Start positions. With the ignition switch in the Off
position battery current is not supplied to any
gauges, and the EMIC circuitry is programmed to
move all of the gauge needles back to the low end of
their respective scales. Therefore, the gauges do not
accurately indicate any vehicle condition unless the
ignition switch is in the On or Start positions. All of
the EMIC gauges, except the odometer, are air core
magnetic units. Two fixed electromagnetic coils are
located within each gauge. These coils are wrapped
at right angles to each other around a movable per-
manent magnet. The movable magnet is suspended
within the coils on one end of a pivot shaft, while the
gauge needle is attached to the other end of the
shaft. One of the coils has a fixed current flowingthrough it to maintain a constant magnetic field
strength. Current flow through the second coil
changes, which causes changes in its magnetic field
strength. The current flowing through the second coil
is changed by the EMIC circuitry in response to mes-
sages received over the PCI data bus. The gauge nee-
dle moves as the movable permanent magnet aligns
itself to the changing magnetic fields created around
it by the electromagnets.
The gauges are diagnosed using the EMIC self-di-
agnostic actuator test. (Refer to 8 - ELECTRICAL/
INSTRUMENT CLUSTER - DIAGNOSIS AND
TESTING). Proper testing of the PCI data bus, and
the data bus message inputs to the EMIC that con-
trol each gauge requires the use of a DRBIIItscan
tool. Refer to the appropriate diagnostic information.
Specific operation details for each gauge may be
found elsewhere in this service information.
VACUUM-FLUORESCENT DISPLAY
The Vacuum-Fluorescent Display (VFD) module is
soldered to the EMIC circuit board. The display is
active with the ignition switch in the On or Start
positions, and inactive when the ignition switch is in
any other position. The illumination intensity of the
VFD is controlled by the EMIC circuitry based upon
electronic dimming level messages received from the
BCM over the PCI data bus, and is synchronized
with the illumination intensity of other VFDs in the
vehicle. The BCM provides dimming level messages
based upon internal programming and inputs it
receives from the control knob and control ring on
the control stalk of the left (lighting) multi-function
switch on the steering column.
The VFD has several display capabilities including
odometer and trip odometer information. An odome-
ter/trip odometer switch on the EMIC circuit board is
used to control the display modes. This switch is
actuated manually by depressing the odometer/trip
odometer switch button that extends through the
lower edge of the cluster lens, just right of the speed-
ometer. Actuating this switch momentarily with the
ignition switch in the On position will toggle the
VFD between the odometer and trip odometer modes.
The EMIC microprocessor remembers which display
mode is active when the ignition switch is turned to
the Off position, and returns the display to that
mode when the ignition switch is turned On again.
Depressing the switch button for about two seconds
while the VFD is in the trip odometer mode will
reset the trip odometer value to zero. Holding this
switch depressed while turning the ignition switch
from the Off position to the On position will initiate
the EMIC self-diagnostic actuator test. Refer to the
appropriate diagnostic information for additional
details on this VFD function.
WJINSTRUMENT CLUSTER 8J - 5
INSTRUMENT CLUSTER (Continued)

(from rear of vehicle forward) to verify accuracy of
the line placement.
(4) Rock vehicle side-to-side three times to allow
suspension to stabilize.
(5) Jounce front suspension three times by pushing
downward on front bumper and releasing.
(6) Measure the distance from the center of head-
lamp lens to the floor. Transfer measurement to the
alignment screen (with tape). Use this line for
up/down adjustment reference.
(7) Measure distance from the centerline of the
vehicle to the center of each headlamp being aligned.
Transfer measurements to screen (with tape) to each
side of vehicle centerline. Use these lines for left/
right adjustment reference.
HEADLAMP ADJUSTMENT
A properly aimed low beam will project the top
edge of the beam intensity pattern on the screen
from 25 mm (1 in.) above to 75 mm (3 in.) below
headlamp centerline. The side-to-side left edge of the
beam intensity pattern should be from 50 mm (2 in.)
left to 50 mm (2 in.) right of headlamp centerline
(Fig. 17).
(1) Clean front of the headlamps.
(2) Place headlamps on LOW beam.(3) Cover front of the headlamp that is not being
adjusted.
(4) Turn adjustment screw (Fig. 18) and (Fig. 19)
until the top edge of the beam intensity pattern is
positioned within 25 mm (1 in.) above or 75 mm (3
in.) below the headlamp horizontal centerline.
(5) Cover front of the headlamp and adjust the
other headlamp beam as instructed below.
(6) Rotate the adjustment screw until the top edge
of the beam intensity pattern is positioned within 25
mm (1 in.) above or 75 mm (3 in.) below the head-
lamp horizontal centerline.
LICENSE PLATE LAMP
REMOVAL
REMOVAL - BULB
(1) Remove lamp assembly from liftgate lamp mod-
ule.
(2) Rotate bulb socket counterclockwise to discon-
nect bulb socket from lamp.
(3) Remove bulb from socket.
Fig. 16 Headlamp Alignment ScreenÐTypical
1 - CENTER OF VEHICLE TO CENTER OF HEADLAMP LENS
2 - FLOOR TO CENTER OF HEADLAMP LENS
3 - 7.62 METERS (25 FEET)4 - FRONT OF HEADLAMP
5 - VEHICLE CENTERLINE
WJLAMPS/LIGHTING - EXTERIOR 8L - 17
HEADLAMP UNIT (Continued)

data bus messages are being received for initial oper-
ation. Initiate the self-diagnostic test as follows:
(1) With the ignition switch in the Off position,
simultaneously depress and hold the C/T button and
the Reset button.
(2) Turn the ignition switch to the On position.
(3) Continue to hold both buttons depressed until
the EVIC software version information is displayed,
then release both buttons.
(4) Following completion of these tests, the EVIC
module will display one of the following messages:
a.Pass Self Test- Momentarily depress and
release the Reset button to return to the compass/
temperature/trip computer display mode. The EVIC
module is working properly.
b.Failed Self Test- The EVIC module has an
internal failure. The EVIC module is faulty and must
be replaced.
c.Not Receiving J1850 Message- The EVIC
module is not receiving proper message input
through the PCI data bus. This can result from one
or more faulty electronic modules in the vehicle, or
from a faulty PCI data bus. The use of a DRB scan
tool and the proper Diagnostic Procedures manual
are required for further diagnosis.
NOTE: If the compass functions, but accuracy is
suspect, it may be necessary to perform a variation
adjustment. This procedure allows the compass
unit to accommodate variations in the earth's mag-
netic field strength, based on geographic location.
Refer to Compass Variation Adjustment in the Stan-
dard Procedures section of this group.
NOTE: If the compass reading displays a blank, and
only ªCALº appears in the display, demagnetizing
may be necessary to remove excessive residual
magnetic fields from the vehicle. Refer to Compass
Demagnetizing in the Standard Procedures section
of this group.
STANDARD PROCEDURE - TIRE PRESSURE
SYSTEM TEST
The following test can be used to verify two func-
tions. One, that the tire pressure sensors are trans-
mitting properly and two, the EVIC module is
receiving these transmissions accordingly.
(1) Retrain the tire sensors (Refer to 22 - TIRES/
WHEELS/TIRE PRESSURE MONITORING/SEN-
SOR - STANDARD PROCEDURE). The tire sensors
must be retrained in order to set the proper trans-
mitting time cycle (twice a minute), failure to retrain
the sensors will cause a much slower transmitting
time cycle (once a hour).(2) Using the STEP button on the overhead con-
sole, scroll to the blank display, then press the
RESET button for five seconds, a beep will sound
indicating the start of this test. The vehicle icon and
transmission counters will now be displayed, (same
display as individual tire pressure except counters
replace tire pressure values).
(3) Upon entering the test mode, the EVIC will
clear the sensor counter and each time a sensor sig-
nal for a road tire is received, the EVIC will update
the counter value (vehicle must be driven at 25 mph
to transmit). The counter values should all read the
same value. If any of the road tires indicate a differ-
ent value than another tire sensor, this is a sign of a
problem. Replace the appropriate tire sensor and
retest the system. This test will continue until any of
the overhead console buttons are pressed or the igni-
tion is turned off.
NOTE: Pressing the RESET button during the test
will sound a beep and reset all the counter values
back to zero.
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the overhead console from the head-
liner (Refer to 8 - ELECTRICAL/OVERHEAD CON-
SOLE - REMOVAL).
(3) Remove the four screws that secure the Elec-
tronic Vehicle Information Center (EVIC) module to
the overhead console housing (Fig. 5).
(4) Remove the EVIC module from the overhead
console housing.
INSTALLATION
(1) Position the EVIC module onto the overhead
console housing.
(2) Install and tighten the four screws that secure
the EVIC module to the overhead console housing.
Tighten the screws to 0.9 N´m (8 in. lbs.).
(3) Install the overhead console onto the headliner
(Refer to 8 - ELECTRICAL/OVERHEAD CONSOLE -
INSTALLATION).
(4) Reconnect the battery negative cable.
NOTE: If a new EVIC module has been installed, the
compass will have to be calibrated and the variance
set. Refer to Compass Variation Adjustment and
Compass Calibration in the Service Procedures sec-
tion of this group for the procedures.
8M - 10 MESSAGE SYSTEMSWJ
ELECTRONIC VEHICLE INFO CENTER (Continued)

REMOTE KEYLESS ENTRY
MODULE
DESCRIPTION
The Remote Keyless Entry (RKE) receiver is a
radio frequency unit contained within the Passenger
Door Module (PDM). The PDM also contains the pro-
gram logic circuitry for the RKE system. The PDM is
secured with screws to the back of the trim panel
inside the passenger side front door. The RKE
receiver has a memory function to retain the vehicle
access codes of up to four RKE transmitters. The
receiver is designed to retain the transmitter codes in
memory, even if the battery is disconnected.
For diagnosis of the RKE receiver, the PDM, or the
Programmable Communications Interface (PCI) data
bus a DRBIIItscan tool and the appropriate diagnos-
tic information are required. The RKE receiver is
only serviced as a unit with the PDM and, if faulty
or damaged, the entire PDM unit must be replaced.
(Refer to 8 - ELECTRICAL/ELECTRONIC CON-
TROL MODULES/DOOR MODULE - DESCRIP-
TION).
OPERATION
The RKE receiver is energized by one of three mes-
sages from the RKE transmitter: Unlock, Lock, or
Panic. The PDM circuitry responds to these messages
to lock or unlock the power lock motors that it con-
trols. The PDM circuitry also sends Lock, Unlock,
and Panic messages to other electronic modules over
the Programmable Communications Interface (PCI)
data bus. These messages will result in the Driver
Door Module (DDM) locking or unlocking the driver
side front door, and the other electronic modules in
the vehicle responding as their programming dic-
tates.
REMOTE KEYLESS ENTRY
TRANSMITTER
DESCRIPTION
The Remote Keyless Entry (RKE) system Radio
Frequency (RF) transmitter is equipped with three
buttons, labeled Lock, Unlock, and Panic. It is also
equipped with a key ring and is designed to serve as
a key fob. The operating range of the transmitter
radio signal is up to 10 meters (30 feet) from the
RKE receiver.
Each RKE transmitter has a different vehicle
access code, which must be programmed into the
memory of the RKE receiver in the vehicle in order
to operate the RKE system. Two transmitters are
provided with the vehicle, but the RKE receiver canretain the access codes of up to four transmitters in
its memory. (Refer to 8 - ELECTRICAL/POWER
LOCKS/REMOTE KEYLESS ENTRY TRANSMIT-
TER - STANDARD PROCEDURE - RKE TRANS-
MITTER PROGRAMMING).
In addition, the RKE transmitters for vehicles
equipped with the optional Memory System are color-
coded and have a number ª1º or ª2º molded into the
transmitter case to coincide with the ªDriver 1
(Black)º and ªDriver 2 (Gray)º buttons of the memory
switch on the driver side front door trim panel. These
transmitters must also have their access codes pro-
grammed into the RKE receiver so that they coincide
with the ªDriver 1º and ªDriver 2º buttons of the
memory switch. (Refer to 8 - ELECTRICAL/POWER
SEATS - DESCRIPTION - MEMORY SYSTEM).
The RKE transmitter operates on two Panasonic
CR2016 (or equivalent) batteries. Typical battery life
is from one to two years. The RKE transmitter can-
not be repaired and, if faulty or damaged, it must be
replaced.
OPERATION
See the owner's manual in the vehicle glove box for
more information on the features, use and operation
of the Remote Keyless Entry (RKE) transmitters.
DIAGNOSIS AND TESTING - REMOTE KEYLESS
ENTRY TRANSMITTER
(1) Replace the Remote Keyless Entry (RKE)
transmitter batteries. (Refer to 8 - ELECTRICAL/
POWER LOCKS/REMOTE KEYLESS ENTRY
TRANSMITTER - STANDARD PROCEDURE - RKE
TRANSMITTER BATTERIES). Test each of the RKE
transmitter functions. If OK, discard the faulty bat-
teries. If not OK, go to Step 2.
(2) Program the suspect RKE transmitter and
another known good transmitter into the RKE
receiver. Use a DRBIIItscan tool, as described in the
appropriate diagnostic information. (Refer to 8 -
ELECTRICAL/POWER LOCKS/REMOTE KEYLESS
ENTRY TRANSMITTER - STANDARD PROCE-
DURE - RKE TRANSMITTER PROGRAMMING).
(3) Test the RKE system operation with both
transmitters. If both transmitters fail to operate the
power lock system, use a DRBIIItscan tool and the
appropriate diagnostic information for further diag-
nosis of the RKE system. If the known good RKE
transmitter operates the power locks and the suspect
transmitter does not, replace the faulty RKE trans-
mitter.
NOTE: Be certain to perform the RKE Transmitter
Programming procedure again following this test.
This procedure will erase the access code of the
test transmitter from the RKE receiver.
WJPOWER LOCKS 8N - 9

DIAGNOSIS AND TESTING - SENTRY KEY
IMMOBILIZER SYSTEM
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
SENTRY KEY IMMOBILIZER SYSTEM DIAGNOSIS
CONDITION POSSIBLE CAUSES CORRECTION
SKIS INDICATOR FAILS TO
LIGHT DURING BULB TEST1. Bulb faulty. 1. Perform the instrument cluster actuator test.
(Refer to 8 - ELECTRICAL/INSTRUMENT
CLUSTER - DIAGNOSIS AND TESTING -
ACTUATOR TEST). Replace the faulty bulb, if
required.
2. Fuse faulty. 2. Check the SKIM fused B(+) fuse and the fused
ignition switch output (st-run) fuse in the JB.
Replace fuses, if required.
3. Ground path faulty. 3. Check for continuity to ground at the connector
for the SKIM. Repair wiring, if required.
4. Battery feed faulty. 4. Check for battery current at the connector for
the SKIM. Repair wiring, if required.
5. Ignition feed faulty. 5. Check for battery current at the connector for
the SKIM with the ignition switch in the On
position. Repair wiring, if required.
SKIS INDICATOR FLASHES
FOLLOWING BULB TEST1. Invalid key in ignition
switch lock cylinder.1. Replace the key with a known valid key.
2. Key-related fault. 2. Use a DRBIIITscan tool and the appropriate
diagnostic information for further diagnosis.
SKIS INDICATOR LIGHTS
SOLID FOLLOWING BULB
TEST1. SKIS system malfunction/
fault detected.1. Use a DRBIIITscan tool and the appropriate
diagnostic information for further diagnosis.
2. SKIS system inoperative. 2. Use a DRBIIITscan tool and the appropriate
diagnostic information for further diagnosis.
SKIS INDICATOR FAILS TO LIGHT DURING BULB TEST
If the Sentry Key Immobilizer System (SKIS) indi-
cator in the instrument cluster fails to illuminate for
about three seconds after the ignition switch is
turned to the On position (bulb test), perform the
instrument cluster actuator test. (Refer to 8 - ELEC-
TRICAL/INSTRUMENT CLUSTER - DIAGNOSIS
AND TESTING - ACTUATOR TEST). If the bulb
fails to operate during the actuator test, replace the
bulb. If the SKIS indicator still fails to light during
the bulb test, a wiring problem resulting in the loss
of battery current or ground to the Sentry Key Immo-
bilizer Module (SKIM) should be suspected, and thefollowing procedure should be used for diagnosis.
Refer to the appropriate wiring information.
NOTE: The following tests may not prove conclu-
sive in the diagnosis of this system. The most reli-
able, efficient, and accurate means to diagnose the
Sentry Key Immobilizer System requires the use of
a DRBIIITscan tool. Refer to the appropriate diag-
nostic information.
(1) Check the fused B(+) fuse in the Junction
Block (JB). If OK, go to Step 2. If not OK, repair the
shorted circuit or component and replace the faulty
fuse.
WJVEHICLE THEFT SECURITY 8Q - 5
VEHICLE THEFT SECURITY (Continued)

(3) Disconnect the two washer reservoir washer
hoses from the two engine compartment washer
hoses at the inline connectors located on the top of
the left front fender wheel house (Fig. 23).
(4) Open the washer reservoir filler cap and
unsnap the filler cap hinge from the hook on the
filler neck.
(5) Remove the one screw that secures the washer
reservoir filler neck to the left inner fender shield.
(6) Raise and support the vehicle.
(7) Remove the liner from the left front fender
wheel house.
(8) Disconnect the left headlamp and dash wire
harness connectors for the two washer pump/motor
units from the pump/motor connector receptacles
(Fig. 24).
(9) Remove the two screws that secure the inboard
mounting flange of the washer reservoir to the left
front inner wheel house.
(10) Pull the bottom of the washer reservoir rear-
ward far enough to access the left headlamp and
dash wire harness connector for the washer fluid
level switch on the front of the reservoir.
(11) Disconnect the left headlamp and dash wire
harness connector for the washer fluid level switch
from the switch connector receptacle.
(12) Pull the bottom of the washer reservoir rear-
ward far enough to disengage the outboard mounting
tab from the mounting slot on the left front inner
fender shield.(13) Rotate the washer reservoir far enough so
that the inboard mounting flange clears the front
suspension components, then lower the reservoir far
enough to disengage the filler neck from the hole in
the left front wheel house extension.
(14) Remove the washer reservoir from the left
front fender wheel house.
INSTALLATION
(1) Position the washer reservoir into the left front
fender wheel house.
(2) Raise the washer reservoir filler neck through
the hole in the left front fender wheelhouse extension
into the engine compartment and rotate the reservoir
as needed to orient the inboard mounting flange over
the top of the front suspension components.
(3) Pull the bottom of the washer reservoir rear-
ward far enough to engage the outboard mounting
tab with the mounting slot in the left front inner
fender shield (Fig. 24).
(4) Pull the bottom of the washer reservoir rear-
ward far enough to access the washer fluid level
switch connector receptacle on the front of the reser-
voir.
(5) Reconnect the left headlamp and dash wire
harness connector for the washer fluid level switch to
the switch connector receptacle.
Fig. 23 Washer Reservoir Filler Neck Mounting
1 - WASHER RESERVOIR
2 - SCREW
3 - WASHER HOSES FROM PUMPS
4 - WASHER HOSES TO NOZZLES
5 - LEFT FENDER INNER SHIELD
Fig. 24 Washer Reservoir
1 - LEFT FENDER INNER SHIELD
2 - SCREW (2)
3 - WASHER PUMP WIRE HARNESS CONNECTORS
4 - WASHER FLUID LEVEL SWITCH WIRE HARNESS
CONNECTOR
5 - WASHER RESERVOIR
8R - 28 FRONT WIPERS/WASHERSWJ
WASHER RESERVOIR (Continued)

DESCRIPTION - CIRCUIT FUNCTIONS
All circuits in the diagrams use an alpha/numeric
code to identify the wire and it's function. To identify
which circuit code applies to a system, refer to the
Circuit Identification Code Chart. This chart shows
the main circuits only and does not show the second-
ary codes that may apply to some models.
CIRCUIT IDENTIFICATION CODE CHART
CIRCUIT FUNCTION
A BATTERY FEED
B BRAKE CONTROLS
C CLIMATE CONTROLS
D DIAGNOSTIC CIRCUITS
E DIMMING ILLUMINATION
CIRCUITS
F FUSED CIRCUITS
G MONITORING CIRCUITS
(GAUGES)
H OPEN
I NOT USED
J OPEN
K POWERTRAIN CONTROL
MODULE
L EXTERIOR LIGHTING
M INTERIOR LIGHTING
N NOT USED
O NOT USED
P POWER OPTION (BATTERY
FEED)
Q POWER OPTIONS (IGNITION
FEED)
R PASSIVE RESTRAINT
S SUSPENSION/STEERING
T TRANSMISSION/TRANSAXLE/
TRANSFER CASE
U OPEN
V SPEED CONTROL, WIPER/
WASHER
W OPEN
X AUDIO SYSTEMS
Y OPEN
Z GROUNDS
DESCRIPTION - SECTION IDENTIFICATION AND
INFORMATION
The wiring diagrams are grouped into individual
sections. If a component is most likely found in a par-
ticular group, it will be shown complete (all wires,
connectors, and pins) within that group. For exam-
ple, the Auto Shutdown Relay is most likely to be
found in Group 30, so it is shown there complete. It
can, however, be shown partially in another group if
it contains some associated wiring.
Splice diagrams in Section 8W-70 show the entire
splice and provide references to other sections the
splices serves. Section 8W-70 only contains splice dia-
grams that are not shown in their entirety some-
where else in the wiring diagrams.
Section 8W-80 shows each connector and the cir-
cuits involved with that connector. The connectors
are identified using the name/number on the dia-
gram pages.
WIRING SECTION CHART
GROUP TOPIC
8W-01 thru
8W-09General information and Diagram
Overview
8W-10 thru
8W-19Main Sources of Power and
Vehicle Grounding
8W-20 thru
8W-29Starting and Charging
8W-30 thru
8W-39Powertrain/Drivetrain Systems
8W-40 thru
8W-49Body Electrical items and A/C
8W-50 thru
8W-59Exterior Lighting, Wipers and
Trailer Tow
8W-60 thru
8W-69Power Accessories
8W-70 Splice Information
8W-80 Connector Pin Outs
8W-91 Connector, Ground and Splice
Locations
8W - 01 - 6 8W-01 WIRING DIAGRAM INFORMATIONWJ
WIRING DIAGRAM INFORMATION (Continued)

STANDARD PROCEDURE - TESTING FOR A
SHORT TO GROUND ON FUSES POWERING
SEVERAL LOADS
(1) Refer to the wiring diagrams and disconnect or
isolate all items on the suspected fused circuits.
(2) Replace the blown fuse.
(3) Supply power to the fuse by turning ON the
ignition switch or re-connecting the battery.
(4) Start connecting or energizing the items in the
fuse circuit one at a time. When the fuse blows the
circuit with the short to ground has been isolated.
STANDARD PROCEDURE - TESTING FOR A
VOLTAGE DROP
(1) Connect the positive lead of the voltmeter to
the side of the circuit closest to the battery (Fig. 9).
(2) Connect the other lead of the voltmeter to the
other side of the switch, component or circuit.
(3) Operate the item.
(4) The voltmeter will show the difference in volt-
age between the two points.
SPECIAL TOOLS
WIRING/TERMINAL
Fig. 9 TESTING FOR VOLTAGE DROP
PROBING TOOL PACKAGE 6807
TERMINAL PICK TOOL SET 6680
TERMINAL REMOVING TOOLS 6932 AND 8638
TERMINAL REMOVING TOOL 6934
8W - 01 - 10 8W-01 WIRING DIAGRAM INFORMATIONWJ
WIRING DIAGRAM INFORMATION (Continued)

DIAGNOSIS AND TESTING - ENGINE DIAGNOSIS - PERFORMANCE
ENGINE PERFORMANCE DIAGNOSIS CHART
CONDITION POSSIBLE CAUSES CORRECTION
ENGINE WILL NOT CRANK 1. Weak or dead battery 1. Charge/Replace Battery. (Refer to
8 - ELECTRICAL/BATTERY
SYSTEM/BATTERY - STANDARD
PROCEDURE), for correct
procedures. Check charging system.
(Refer to 8 - ELECTRICAL/
CHARGING - DIAGNOSIS AND
TESTING), for correct procedures.
2. Corroded or loose battery
connections2. Clean/tighten suspect battery/
starter connections
3. Faulty starter or related circuit(s) 3. Check starting system. (Refer to 8
- ELECTRICAL/STARTING -
DIAGNOSIS AND TESTING), for
correct diagnostics/procedures
4. Siezed accessory drive
component4. Remove accessory drive belt and
attempt to start engine. If engine
starts, repair/replace siezed
component.
5. Engine internal mechanical failure
or hydro-static lock5. (Refer to 9 - ENGINE -
DIAGNOSIS AND TESTING), for
correct diagnostics/procedures
ENGINE CRANKS BUT WILL
NOT START1. No spark 1. Check for spark. (Refer to 8 -
ELECTRICAL/IGNITION CONTROL -
SPECIFICATIONS), for correct
procedures.
2. No fuel 2. Perform fuel pressure test (Refer
to 14 - FUEL SYSTEM/FUEL
DELIVERY/FUEL PUMP -
DIAGNOSIS AND TESTING), and if
necessary, inspect fuel injector(s) and
driver circuits. (Refer to 14 - FUEL
SYSTEM/FUEL INJECTION/FUEL
INJECTOR - DIAGNOSIS AND
TESTING), for correct procedures.
3. Low or no engine compression 3. Perform cylinder compression
pressure test. (Refer to 9 - ENGINE -
DIAGNOSIS AND TESTING).
ENGINE LOSS OF POWER 1. Worn or burned distributor rotor 1. Install new distributor rotor
2. Worn camshaft position sensor
shaft2. Remove and repair camshaft
position sensor.(Refer to 8 -
ELECTRICAL/IGNITION CONTROL/
CAMSHAFT POSITION SENSOR -
REMOVAL).
9 - 4 ENGINE - 4.0LWJ
ENGINE - 4.0L (Continued)