Wiper JEEP GRAND CHEROKEE 2002 WJ / 2.G Workshop Manual

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GROUP TAB LOCATOR
Introduction
0Lubrication & Maintenance
2Suspension
3Driveline
5Brakes
7Cooling
8AAudio
8BChime/Buzzer
8EElectronic Control Modules
8FEngine Systems
8GHeated Systems
8HHorn
8IIgnition Control
8JInstrument Cluster
8LLamps
8MMessage Systems
8NPower Systems
8ORestraints
8PSpeed Control
8QVehicle Theft Security
8RWipers/Washers
8WWiring
9Engine
11Exhaust System
13Frame & Bumpers
14Fuel System
19Steering
21Transaxle
22Tires/Wheels
23Body
24Heating & Air Conditioning
25Emissions Control
Service Manual Comment Forms (Rear of Manual)

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FASTENER USAGE
DESCRIPTION - FASTENER USAGE
WARNING: USE OF AN INCORRECT FASTENER
MAY RESULT IN COMPONENT DAMAGE OR PER-
SONAL INJURY.
Fasteners and torque specifications references in
this Service Manual are identified in metric and SAE
format.
During any maintenance or repair procedures, it is
important to salvage all fasteners (nuts, bolts, etc.)
for reassembly. If the fastener is not salvageable, a
fastener of equivalent specification must be used.
THREADED HOLE REPAIR
DESCRIPTION - THREADED HOLE REPAIR
Most stripped threaded holes can be repaired using
a Helicoilt. Follow the vehicle or Helicoiltrecommen-
dations for application and repair procedures.
INTERNATIONAL SYMBOLS
DESCRIPTION - INTERNATIONAL SYMBOLS
The graphic symbols illustrated in the following
International Control and Display Symbols Chart are
used to identify various instrument controls. The
symbols correspond to the controls and displays that
are located on the instrument panel.
INTERNATIONAL SYMBOLS
1 High Beam 13 Rear Window Washer
2 Fog Lamps 14 Fuel
3 Headlamp, Parking Lamps, Panel Lamps 15 Engine Coolant Temperature
4 Turn Warning 16 Battery Charging Condition
5 Hazard Warning 17 Engine Oil
6 Windshield Washer 18 Seat Belt
7 Windshield Wiper 19 Brake Failure
8 Windshield Wiper and Washer 20 Parking Brake
9 Windscreen Demisting and Defrosting 21 Front Hood
10 Ventilating Fan 22 Rear hood (Decklid)
11 Rear Window Defogger 23 Horn
12 Rear Window Wiper 24 Lighter
4 INTRODUCTIONWJ

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BCM programming then performs those tasks and
provides features through both PCI data bus commu-
nication with other electronic modules and hard
wired outputs to a number of relays. These relays
provide the BCM with the ability to control numer-
ous high current accessory systems in the vehicle.
The BCM circuitry operates on battery current
received through fuses in the Junction Block (JB) on a
non-switched fused B(+) circuit, a fused ignition switch
output (start-run) circuit, and a fused ignition switch
output (run-accessory) circuit. This arrangement allows
the BCM to provide some features regardless of the
ignition switch position. The BCM circuitry is grounded
through the chassis beneath the center console.
The BCM monitors its own internal circuitry as
well as many of its input and output circuits, and
will store a Diagnostic Trouble Code (DTC) in elec-
tronic memory for any failure it detects. These DTCs
can be retrieved and diagnosed using a DRBIIItscan
tool. Refer to the appropriate diagnostic information.
HARD WIRED INPUTS
The hard wired inputs to the BCM include the fol-
lowing:
²A/C switch signal
²Ambient temperature sensor signal
²Body control module flash enable
²Coolant level switch sense
²Door ajar switch sense (two circuits - one left
rear, and one right rear)
²Driver seat heater switch mux
²Fog lamp switch sense
²Fused B(+)
²Fused ignition switch output (run-acc)
²Fused ignition switch output (st-run)
²Ground (five circuits - two Z1, and three Z2)
²Hazard switch sense
²Headlamp switch mux
²High beam switch sense
²Hood ajar switch sense (export)
²Key-in ignition switch sense
²Liftgate ajar switch sense
²Liftgate courtesy disable
²Liftgate flip-up ajar switch sense
²Panel lamps dimmer signal
²Park lamp relay output
²Passenger seat heater switch mux
²PCI bus
²Radio control mux
²Rear window defogger switch sense
²Seat belt switch sense
²Ultralight sensor signal
²Washer fluid switch sense
²Washer pump switch sense
²Windshield wiper switch mux
²Wiper park switch sense
MESSAGING
The BCM uses the following messages received
from other electronic modules over the PCI data bus:
²Accessory Delay Control (DDM/PDM)
²Battery Temperature (PCM)
²Chime Request (EMIC, EVIC, SKIM)
²Cylinder Lock Switch Status (DDM)
²Door Ajar Status/Front Doors (DDM/PDM)
²Door Lock Status (DDM/PDM)
²Engine Model (PCM)
²Engine RPM (PCM)
²Engine Temperature (PCM)
²English/Metric Default (EMIC)
²Fuel Tank Level (PCM)
²Fuel Used/Injector Pulses (PCM)
²Panic Control (PDM)
²Programmable Features Preferences/Audible &
Optical Chirps/Headlamp Delay (EVIC)
²RKE Status (PDM)
²Vehicle Identification Number (PCM)
²Vehicle Speed (PCM)
The BCM provides the following messages to other
electronic modules over the PCI data bus:
²A/C Switch Status (PCM)
²Ambient Temperature Data (AZC/EVIC/PCM)
²Average/Instantaneous Fuel Economy (EVIC)
²Country Code (EMIC)
²Courtesy Lamp Status (DDM/PDM)
²Distance To Empty (EVIC)
²Elapsed Ignition On Timer (EVIC)
²English/Metric Status (EMIC)
²Front & Rear Door Ajar Status (EVIC)
²Front & Rear Fog Lamp Status (EMIC)
²Heated Seat Switch Status (HSM/MHSM)
²High Beam Status (EMIC)
²Ignition Off Timer (EVIC)
²Ignition Switch Position (DDM/PDM)
²Key-In Ignition Status (DDM/PDM)
²Low Beam Status (EMIC)
²Panel Lamp Status (AZC/EMIC/Radio)
²Rear Window Defogger Relay Status (DDM/
PDM)
²Remote Radio Switch Status (Radio)
²Seatbelt Status (EMIC/MHSM/MSM)
DIAGNOSIS AND TESTING - BODY CONTROL
MODULE
The hard wired inputs to and outputs from the
Body Control Module (BCM) may be diagnosed and
tested using conventional diagnostic tools and proce-
dures. Refer to the appropriate wiring information.
Conventional diagnostic methods may not prove
conclusive in the diagnosis of the BCM. In order to
obtain conclusive testing of the BCM, the Program-
mable Communications Interface (PCI) data bus net-
work and all of the electronic modules that provide
8E - 4 ELECTRONIC CONTROL MODULESWJ
BODY CONTROL MODULE (Continued)

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(2) Remove the clockspring from the multi-function
switch mounting housing. (Refer to 8 - ELECTRI-
CAL/RESTRAINTS/CLOCKSPRING - REMOVAL).
(3) Remove the left multi-function switch from the
multi-function switch mounting housing. (Refer to 8 -
ELECTRICAL/LAMPS/LIGHTING - EXTERIOR/
LEFT MULTI-FUNCTION SWITCH - REMOVAL -
LEFT MULTI-FUNCTION SWITCH).
(4) Remove the right multi-function switch from
the multi-function switch mounting housing. (Refer
to 8 - ELECTRICAL/WIPERS/WASHERS/RIGHT
MULTI-FUNCTION SWITCH - REMOVAL).
(5) Remove the screw that secures the multi-func-
tion switch mounting housing to the steering column
housing (Fig. 26).
(6) Remove the multi-function switch mounting
housing (Fig. 27).
INSTALLATION
INSTALLATION - LEFT MULTI-FUNCTION
SWITCH
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAGSYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
(1) Position the left multi-function switch onto the
housing (Fig. 28).
(2) Install and tighten the screws that secure the
left multi-function switch housing. Tighten the
screws to 2.5 N´m (22 in. lbs.).
(3) Reconnect the instrument panel wire harness
connector to the switch connector.
Fig. 26 Multi-Function Switch Mounting Housing
Screw Remove/Install
1 - CLOCK SPRING
2 - SCREW
3 - MULTI-FUNCTION SWITCH MOUNTING HOUSING
Fig. 27 Multi-Function Switch Mounting Housing
Remove/install
1 - MULTI-FUNCTION SWITCH ASSEMBLY
2 - CLOCKSPRING
Fig. 28 Left Multi-Function Switch Remove/Install
1 - SCREW (2)
2 - STEERING COLUMN
3 - MULTI-FUNCTION SWITCH MOUNTING HOUSING
4 - LEFT MULTI-FUNCTION SWITCH
WJLAMPS/LIGHTING - EXTERIOR 8L - 23
LEFT MULTI-FUNCTION SWITCH (Continued)

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(4) Position the lower tilting steering column
shroud to the underside of the steering column (Fig.
29).
(5) Install and tighten the screw that secures the
lower steering column shroud housing. Tighten the
screw to 1.9 N´m (17 in. lbs.).
(6) Align the upper tilting steering column shroud
to the lower shroud and snap the two shroud halves
together.
(7) Reconnect the battery negative cable.
INSTALLATION - MULTI-FUNCTION SWITCH
MOUNTING HOUSING
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
NOTE: Before starting this procedure, be certain
that the front wheels are still in the straight-ahead
position.
(1) Rotate the turn signal cancel cam in the multi-
function switch housing until the alignment hole in
the one cam lobe is aligned with the alignment hole
in the back of the housing. The oblong hole in the
hub of the cam should now be at the top, and the
locating tab in the hub of the cam should be at the
bottom (Fig. 30).
(2) Position the multi-function switch housing onto
the top of the steering column. The locating tab in
the hub of the turn signal cancel cam must be
engaged with the alignment groove in the bottom of
the upper steering column shaft.
(3) Install and tighten the screw that secures the
multi-function switch housing to the top of the col-
umn housing (Fig. 31). Tighten the screw to 1.9 N´m
(17 in. lbs.).
(4) Reinstall the right multi-function switch onto
the multi-function switch housing. (Refer to 8 -
ELECTRICAL/WIPERS/WASHERS/RIGHT MULTI-
FUNCTION SWITCH - INSTALLATION).
(5) Reinstall the left multi-function switch onto the
multi-function switch housing. (Refer to 8 - ELEC-
TRICAL/LAMPS/LIGHTING - EXTERIOR/LEFT
Fig. 29 Steering Column Shrouds Remove/Install
1 - UPPER TILTING COLUMN SHROUD
2 - FIXED COLUMN SHROUD
3 - LOWER TILTING COLUMN SHROUD
4 - SCREW
Fig. 30 Turn Signal Cancel Cam Alignment
1 - ALIGNMENT HOLE
2 - MULTI-FUNCTION SWITCH MOUNTING HOUSING
3 - ALIGNMENT HOLE
4 - TURN SIGNAL CANCEL CAM
5 - LOCATING TAB
6 - WASHER
7 - TURN SIGNAL SWITCH CANCEL ACTUATOR
8L - 24 LAMPS/LIGHTING - EXTERIORWJ
LEFT MULTI-FUNCTION SWITCH (Continued)

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wired between a body ground, the Body Control Mod-
ule (BCM) and the rear wiper motor module through
the liftgate and body wire harnesses.
The liftgate flip-up glass ajar switch cannot be
adjusted or repaired and, if faulty or damaged, the
liftgate flip-up glass latch unit must be replaced.
(Refer to 23 - BODY/DECKLID/HATCH/LIFTGATE/
TAILGATE/FLIP-UP GLASS LATCH - REMOVAL)
for the service procedures. For complete circuit dia-
grams, refer to the appropriate wiring information.
DESCRIPTION - LIFTGATE AJAR SWITCH
The two liftgate ajar switches are integral to the
two liftgate latch mechanisms. The two liftgate ajar
switches are actuated by the liftgate latch mecha-
nisms, and are hard wired with each other between a
body ground and the Body Control Module (BCM)
through the liftgate and body wire harnesses.
The liftgate ajar switches cannot be adjusted or
repaired and, if faulty or damaged, the liftgate latch
unit must be replaced. (Refer to 23 - BODY/DECK-
LID/HATCH/LIFTGATE/TAILGATE/LATCH -
REMOVAL) for the service procedures. For complete
circuit diagrams, refer to the appropriate wiring
information.
OPERATION
OPERATION - DOOR AJAR SWITCH
The front door ajar switches close a path to ground
for the DDM or the PDM when a front door is
opened, and opens the ground path when a front door
is closed. The rear door ajar switches close a path to
ground for the BCM when a rear door is opened, and
opens the ground path when a rear door is closed.
The DDM, PDM, or BCM read the switch status then
send the proper switch status messages to other
modules over the Programmable Communications
Interface (PCI) data bus network. The door ajar
switch status message is used by the BCM as an
input for Vehicle Theft Security System (VTSS) oper-
ation.
OPERATION - FLIP UP GLASS AJAR SWITCH
The liftgate flip-up glass ajar switch can close a
path to ground for the BCM and the rear wiper
motor module when the liftgate flip-up glass is
opened, and opens the ground path when the liftgate
flip-up glass is closed. The rear wiper motor module
uses the liftgate flip-up glass ajar switch input to
control the rear wiper operation, and will park the
rear wiper blade if this input indicates that the lift-
gate flip-up glass is ajar. The BCM reads the switch
status then sends the proper switch status message
to other modules over the Programmable Communi-cations Interface (PCI) data bus network. The liftgate
flip-up glass ajar switch status message is used by
the BCM as an input for Vehicle Theft Security Sys-
tem (VTSS) operation.
OPERATION - LIFTGATE AJAR SWITCH
Each of the liftgate ajar switches can close a path
to ground for the BCM when the liftgate is opened,
and opens the ground path when the liftgate is
closed. The BCM reads the switch status then sends
the proper switch status message to other modules
over the Programmable Communications Interface
(PCI) data bus network. The liftgate ajar switch sta-
tus message is used by the BCM as an input for
Vehicle Theft Security System (VTSS) operation.
DIAGNOSIS AND TESTING - DOOR AJAR
SWITCH
The following diagnosis and testing is only
for the chime functions. For interior lamp diag-
nosis, refer to the appropriate wiring informa-
tion.The driver door ajar switch is hard wired to the
Driver Door Module (DDM). The DDM communicates
the switch status to the other modules in the vehicle
on the Programmable Communications Interface
(PCI) data bus network. The following test will diag-
nose a faulty driver door ajar switch and circuits. For
complete circuit diagrams, refer to the appropriate
wiring information.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, REFER TO ELECTRICAL, RESTRAINTS
BEFORE ATTEMPTING ANY STEERING WHEEL,
STEERING COLUMN, OR INSTRUMENT PANEL
COMPONENT DIAGNOSIS OR SERVICE. FAILURE
TO TAKE THE PROPER PRECAUTIONS COULD
RESULT IN ACCIDENTAL AIRBAG DEPLOYMENT
AND POSSIBLE PERSONAL INJURY.
(1) Check that the interior lighting switch on the
control stalk of the left multi-function switch is not
in the dome lamp disable position. Open the driver
side front door and note whether the interior lamps
light. They should light. If OK, refer to Key-In Igni-
tion Switch in the Diagnosis and Testing section of
this group for further diagnosis of the chime warning
system. If not OK, go to Step 2.
(2) Disconnect and isolate the battery negative
cable. Remove the trim panel from the driver front
door and disconnect the 4-way door wire harness con-
nector from the front door latch connector. Check for
continuity between the ground circuit of the 4-way
door wire harness connector and a good ground.
There should be continuity. If OK, go to Step 3. If not
OK, repair the ground circuit.
8L - 30 LAMPS/LIGHTING - INTERIORWJ
DOOR AJAR SWITCH (Continued)

Page 486 of 2199

PROGRAMMABLE FEATURES
²LANGUAGE?-The options include English,
Francaise, Deutsch, Italiana, or Espanol. The default is
English. All EVIC display nomenclature, including the
trip computer functions, warning messages and the pro-
grammable features appear in the selected language.
²DISPLAY U.S. OR METRIC?- The options
include U.S. and M. The default is U.S. This feature
toggles the trip computer temperature, fuel economy
and odometer display readings between U.S. and
metric units of measure. It also changes the odome-
ter display in the instrument cluster.
²AUTO DOOR LOCKS?- The options include
Yes and No. The default is Yes. When Yes is selected,
all doors and the liftgate lock automatically when
vehicle speed reaches 25 kilometers-per-hour (15
miles-per-hour). If YES is selected, a second program-
mable feature appears,AUTO UNLOCK ON EXIT?
- The options again include Yes and No. The default
is No. When Yes is selected, following each Auto Door
Lock event all doors and the liftgate will automati-
cally unlock when the driver door is opened, if the
vehicle is stopped and the transmission gear selector
is in Park or Neutral. The Auto Door Unlock event
will only occur once following each Auto Door Lock
event.
²REMOTE UNLOCK- The options include
Driver Door 1st and All Doors. The default is Driver
Door 1st. When Diver Door 1st is selected, only the
driver door unlocks when the Unlock button of the
Remote Keyless Entry (RKE) transmitter is
depressed once. The Unlock button of the RKE trans-
mitter must be depressed twice to unlock all doors
and the liftgate. When All Doors is selected, all doors
and the liftgate unlock when the Unlock button of
the RKE transmitter is depressed once.
²REMOTE LINKED TO MEMORY?- This pro-
grammable feature only applies to vehicles equipped
with the optional memory system. The options
include Yes and No. The default is No. When Yes is
selected, the memory system will recall the Driver 1
or Driver 2 memory settings assigned to the RKE
transmitter being used to unlock the vehicle. When
No is selected, the memory system will only recall
memory settings when the Driver 1 or Driver 2 push
buttons of the memory switch on the driver side front
door trim panel are depressed.
²SOUND HORN ON LOCK?- The options
include Yes and No. The default is No. When Yes is
selected, a short horn chirp will provide an audible
confirmation when the RKE receiver recognizes a
valid Lock signal from an RKE transmitter. When No
is selected, no horn chirp will occur with the RKE
Lock event. This feature may be selected indepen-
dent of theFLASH LIGHTS WITH LOCKS?pro-
grammable feature.²FLASH LIGHTS WITH LOCKS?- The options
include Yes and No. The default is Yes. When Yes is
selected, a single flash of the hazard warning lamps
will provide an optical confirmation when the RKE
receiver recognizes a valid Lock signal from an RKE
transmitter, and two flashes of the same lamps will
occur when the RKE receiver recognizes a valid
Unlock signal from an RKE transmitter. When No is
selected, no lamp flash will occur with the RKE Lock
or Unlock event. This feature may be selected inde-
pendent of theSOUND HORN ON LOCK?pro-
grammable feature.
²HEADLAMP DELAY =- The options include
Off, 30 Sec, 60 Sec, and 90 Sec. The default is 90 Sec.
When a time interval is selected, the headlamps will
remain on for that length of time when the head-
lamps are turned off after the ignition is turned off,
or if the Auto mode is selected on vehicles with the
Auto Headlamps option. When Off is selected, the
headlamp delay feature is disabled.
²HEADLAMPS ON WITH WIPERS?- This pro-
grammable feature only applies to vehicles equipped
with the optional Auto Headlamps. The options
include Yes and No. The default is No. When Yes is
selected, the headlamps will turn on automatically
when the windshield wipers are turned on. The head-
lamps will turn off when the wipers are turned off,
as long as the headlamp switch is in the Auto or Off
positions. When No is selected, the headlamps will
only turn on if manually selected or if the Auto mode
is selected and the outside ambient light levels dic-
tate that they should be on.
²SERVICE INTV. =- The options include from
1000 to 12000 kilometers in 1000 kilometer incre-
ments (2000 to 7500 miles in 500 mile increments).
The default is 12000 kilometers (7500 miles). The
selected distance becomes the interval at which the
Perform Service warning message will be displayed
by the EVIC. If a new distance is selected, a second
programmable feature appears,RESET SERVICE
DISTANCE?- The options include No and Yes. The
default is Yes. When Yes is selected, the accumulated
distance since the last previous Perform Service
warning message will be reset to zero because the
service interval has been changed. When No is
selected, the distance until the next Perform Service
warning message is reduced by the accumulated dis-
tance since the last previous message.
²LOW FUEL CHIME?- The options include Yes
and No. The default is Yes. When Yes is selected, a
single chime will sound as an audible alert whenever
the instrument cluster low fuel warning lamp lights.
The chime will sound only once per ignition cycle.
When No is selected, only the low fuel warning lamp
in the instrument cluster will light and no chime will
sound.
WJMESSAGE SYSTEMS 8M - 3
OVERHEAD CONSOLE (Continued)

Page 608 of 2199

WIPERS/WASHERS
TABLE OF CONTENTS
page page
FRONT WIPERS/WASHERS.................. 1REAR WIPERS/WASHERS.................. 33
FRONT WIPERS/WASHERS
TABLE OF CONTENTS
page page
FRONT WIPERS/WASHERS
DESCRIPTION..........................2
OPERATION............................4
DIAGNOSIS AND TESTING - FRONT WIPER &
WASHER SYSTEM.....................6
CLEANING - FRONT WIPER & WASHER
SYSTEM.............................8
INSPECTION - FRONT WIPER & WASHER
SYSTEM.............................8
FRONT CHECK VALVE
DESCRIPTION..........................9
OPERATION............................9
REMOVAL.............................9
INSTALLATION.........................10
FRONT WASHER HOSES/TUBES
DESCRIPTION.........................10
OPERATION...........................11
FRONT WASHER NOZZLE
DESCRIPTION.........................11
OPERATION...........................11
REMOVAL.............................11
INSTALLATION.........................11
FRONT WASHER PUMP/MOTOR
DESCRIPTION.........................12
OPERATION...........................12
REMOVAL.............................12
INSTALLATION.........................13
FRONT WIPER ARM
DESCRIPTION.........................13
OPERATION...........................13
REMOVAL.............................14
INSTALLATION.........................14
FRONT WIPER BLADE
DESCRIPTION.........................14
OPERATION...........................15
REMOVAL.............................15
INSTALLATION.........................15
FRONT WIPER MODULE
DESCRIPTION.........................16OPERATION...........................16
REMOVAL.............................17
INSTALLATION.........................17
RAIN SENSOR MODULE
DESCRIPTION.........................18
OPERATION...........................18
REMOVAL.............................19
INSTALLATION.........................19
RIGHT MULTI-FUNCTION SWITCH
DESCRIPTION.........................20
OPERATION...........................21
DIAGNOSIS AND TESTING - RIGHT MULTI-
FUNCTION SWITCH...................22
REMOVAL.............................24
INSTALLATION.........................24
WASHER FLUID LEVEL SWITCH
DESCRIPTION.........................25
OPERATION...........................25
REMOVAL.............................26
INSTALLATION.........................26
WASHER RESERVOIR
DESCRIPTION.........................27
OPERATION...........................27
REMOVAL.............................27
INSTALLATION.........................28
WIPER HIGH/LOW RELAY
DESCRIPTION.........................29
OPERATION...........................29
DIAGNOSIS AND TESTING - WIPER HIGH/
LOW RELAY.........................30
REMOVAL.............................30
INSTALLATION.........................30
WIPER ON/OFF RELAY
DESCRIPTION.........................31
OPERATION...........................31
DIAGNOSIS AND TESTING - WIPER ON/OFF
RELAY..............................32
REMOVAL.............................32
INSTALLATION.........................32
WJWIPERS/WASHERS 8R - 1

Page 609 of 2199

FRONT WIPERS/WASHERS
DESCRIPTION
An electrically operated intermittent front wiper
and washer system is standard factory-installed
safety equipment on this model (Fig. 1). The front
wiper and washer system includes the following
major components, which are described in further
detail elsewhere in this service information:²Body Control Module- The Body Control
Module (BCM) is located on the Junction Block (JB)
under the driver side outboard end of the instrument
panel. (Refer to 8 - ELECTRICAL/ELECTRONIC
CONTROL MODULES/BODY CONTROL MODULE
- DESCRIPTION).
Fig. 1 Front Wiper & Washer System
1 - WASHER RESEVOIR FILLER TUBE
2 - WASHER RESERVOIR, PUMP/MOTOR, FLUID LEVEL
SWITCH
3 - WASHER NOZZLE (2)
4 - WIPER MODULE5 - WIPER ARM & BLADE (2)
6 - RIGHT (WIPER) MULTI-FUNCTION SWITCH RIGHT
7 - RAIN SENSOR MODULE
8R - 2 FRONT WIPERS/WASHERSWJ

Page 610 of 2199

²Front Check Valve- The front washer system
check valve is integral to the wye fitting located in
the washer plumbing between the cowl plenum
washer hose and the front washer nozzles, and is
concealed beneath the cowl plenum cover/grille panel
at the base of the windshield.
²Front Washer Nozzle- Two fluidic front
washer nozzles are secured with integral snap fea-
tures to dedicated openings in the cowl plenum cover/
grille panel located near the base of the windshield.
²Front Washer Plumbing- The plumbing for
the front washer system consists of rubber hoses and
molded plastic fittings. The plumbing is routed along
the left side of the engine compartment from the
washer reservoir, and through the dash panel into
the cowl plenum to the front washer nozzle fittings
beneath the cowl plenum cover/grille panel.
²Front Washer Pump/Motor- The front washer
pump/motor unit is located in a dedicated hole on the
lower outboard side of the washer reservoir, behind
the inner fender liner ahead of the left front wheel.
The front washer pump is located ahead of and below
the rear washer pump.
²Front Wiper Arm- The two front wiper arms
are secured with nuts to the threaded studs on the
ends of the two wiper pivot shafts, which extend
through the cowl plenum cover/grille panel located
near the base of the windshield.
²Front Wiper Blade- The two front wiper
blades are secured to the two front wiper arms with
an integral latch, and are parked on the glass near
the bottom of the windshield when the front wiper
system is not in operation.
²Front Wiper Module- The front wiper pivot
shafts are the only visible components of the front
wiper module. The remainder of the module is con-
cealed within the cowl plenum beneath the cowl ple-
num cover/grille panel. The front wiper module
includes the module bracket, four rubber-isolated
wiper module mounts, the front wiper motor, the
wiper motor crank arm, the two wiper drive links,
and the two front wiper pivots.
²Rain Sensor Module- Models equipped with
the optional automatic wiper feature have a Rain
Sensor Module (RSM) located behind a trim cover on
a bracket bonded to the inside surface of the wind-
shield glass, just above the inside rear view mirror
mounting button.
²Right Multi-Function Switch- The right
(wiper) multi-function switch is secured to the right
side of the multi-function switch mounting housing
near the top of the steering column, just below the
steering wheel. Only the control stalk for the right
multi-function switch is visible, while the remainder
of the switch is concealed beneath the steering col-
umn shrouds. The right multi-function switch con-tains all of the switches and control circuitry for both
the front and rear wiper and washer systems.
²Washer Fluid Level Switch- The washer fluid
level switch is located in a dedicated hole near the
center of the forward surface of the washer reservoir,
behind the left front wheel house splash shield.
²Washer Reservoir- The washer reservoir is
concealed between the left inner fender shield and
the left outer fender panel, behind the inner fender
liner and ahead of the left front wheel. The washer
reservoir filler neck is the only visible portion of the
reservoir, and it is accessed from the left front corner
of the engine compartment.
²Wiper High-Low Relay- The wiper high-low
relay is an International Standards Organization
(ISO) micro relay located in the Power Distribution
Center (PDC) in the engine compartment near the
battery.
²Wiper On-Off Relay- The wiper on-off relay is
an International Standards Organization (ISO) micro
relay located in the Power Distribution Center (PDC)
in the engine compartment near the battery.
Hard wired circuitry connects the front wiper and
washer system components to the electrical system of
the vehicle. These hard wired circuits are integral to
several wire harnesses, which are routed throughout
the vehicle and retained by many different methods.
These circuits may be connected to each other, to the
vehicle electrical system and to the front wiper and
washer system components through the use of a com-
bination of soldered splices, splice block connectors,
and many different types of wire harness terminal
connectors and insulators. Refer to the appropriate
wiring information. The wiring information includes
wiring diagrams, proper wire and connector repair
procedures, further details on wire harness routing
and retention, as well as pin-out and location views
for the various wire harness connectors, splices and
grounds.
OPERATING MODES
The components of the front wiper and washer sys-
tem are designed to work in concert to provide the
following operating modes:
²Automatic Wiper- In models equipped with
the optional automatic wiper feature, the internal
circuitry of both the right (wiper) multi-function
switch, the rain sensor module, and the BCM work
in concert to provide an automatic wiper mode with
five sensitivity selections. The BCM tells the Rain
Sensor Module (RSM) when the automatic wiper
mode is selected and the manually selected sensitiv-
ity level, then the rain sensor module tells the BCM
each time enough water droplets have accumulated
within the wipe pattern on the windshield to require
front wiper operation. The BCM then automatically
WJFRONT WIPERS/WASHERS 8R - 3
FRONT WIPERS/WASHERS (Continued)

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