tail light JEEP LIBERTY 2002 KJ / 1.G User Guide
Page 408 of 1803
gauge readings during normal operation that are con-
sistent with customer expectations. However, when
abnormal conditions exist such as high coolant tem-
perature, the algorithm can drive the gauge pointer
to an extreme position and the microprocessor can
sound a chime through the on-board chime tone gen-
erator to provide distinct visual and audible indica-
tions of a problem to the vehicle operator. The
instrument cluster circuitry may also perform chime
service for other electronic modules in the vehicle
based upon electronic chime tone request messages
received over the PCI data bus to provide the vehicle
operator with an audible alert to supplement a visual
indication. One such alert is a door ajar warning
chime, which the EMIC provides by monitoring PCI
bus messages from the Body Control Module (BCM).
The EMIC circuitry operates on battery current
received through a fused B(+) fuse in the Junction
Block (JB) on a non-switched fused B(+) circuit, and
on battery current received through a fused ignition
switch output (run-start) fuse in the JB on a fused
ignition switch output (run-start) circuit. This
arrangement allows the EMIC to provide some fea-
tures regardless of the ignition switch position, while
other features will operate only with the ignition
switch in the On or Start positions. The EMIC
receives a ground input from the BCM as a wake-up
signal in order to provide the ignition-off features.
The EMIC circuitry is grounded through a ground
circuit and take out of the instrument panel wire
harness with an eyelet terminal connector that is
secured by a nut to a ground stud located on the left
instrument panel end bracket.
The EMIC also has a self-diagnostic actuator test
capability, which will test each of the PCI bus mes-
sage-controlled functions of the cluster by lighting
the appropriate indicators (except the airbag indica-
tor), sweeping the gauge needles to several calibra-
tion points across the gauge faces, and stepping the
odometer display sequentially from all ones through
all nines. (Refer to 8 - ELECTRICAL/INSTRUMENT
CLUSTER - DIAGNOSIS AND TESTING). See the
owner's manual in the vehicle glove box for more
information on the features, use and operation of the
EMIC.
GAUGES All gauges receive battery current
through the EMIC circuitry when the ignition switch
is in the On or Start positions. With the ignition
switch in the Off position battery current is not sup-
plied to any gauges, and the EMIC circuitry is pro-
grammed to move all of the gauge needles back to
the low end of their respective scales. Therefore, the
gauges do not accurately indicate any vehicle condi-
tion unless the ignition switch is in the On or Start
positions. All of the EMIC gauges, except the odome-
ter, are air core magnetic units. Two fixed electro-magnetic coils are located within each gauge. These
coils are wrapped at right angles to each other
around a movable permanent magnet. The movable
magnet is suspended within the coils on one end of a
pivot shaft, while the gauge needle is attached to the
other end of the shaft. One of the coils has a fixed
current flowing through it to maintain a constant
magnetic field strength. Current flow through the
second coil changes, which causes changes in its
magnetic field strength. The current flowing through
the second coil is changed by the EMIC circuitry in
response to messages received over the PCI data bus.
The gauge needle moves as the movable permanent
magnet aligns itself to the changing magnetic fields
created around it by the electromagnets.
The gauges are diagnosed using the EMIC self-di-
agnostic actuator test. (Refer to 8 - ELECTRICAL/
INSTRUMENT CLUSTER - DIAGNOSIS AND
TESTING). Proper testing of the PCI data bus and
the electronic data bus message inputs to the EMIC
that control each gauge require the use of a DRBIIIt
scan tool. Refer to the appropriate diagnostic infor-
mation. Specific operation details for each gauge may
be found elsewhere in this service information.
VACUUM-FLUORESCENT DISPLAY The Vacu-
um-Fluorescent Display (VFD) module is soldered to
the EMIC circuit board. The display is active when
the driver door is opened with the ignition switch in
the Off or Accessory positions (Rental Car mode), and
with the ignition switch in the On or Start positions.
The VFD is inactive when the ignition switch is in
the Off or Accessory positions and the driver door is
closed. The illumination intensity of the VFD is con-
trolled by the EMIC circuitry based upon electronic
dimming level messages received from the BCM over
the PCI data bus, and is synchronized with the illu-
mination intensity of other VFDs in the vehicle. The
BCM provides dimming level messages based upon
internal programming and inputs it receives from the
control knob and control ring on the left (lighting)
control stalk of the multi-function switch on the
steering column.
The VFD has several display capabilities including
odometer, trip odometer, and warning messages
whenever the appropriate conditions exist. The VFD
warning messages include:
²ªdoorº- indicating a door is ajar.
²ªgateº- indicating the tailgate is ajar.
²ªglassº- indicating the tailgate glass is ajar.
²ªlowashº- indicating that the washer fluid
level is low.
²ªno busº- indicating there is no PCI data bus
communication detected.
An odometer/trip odometer switch on the EMIC cir-
cuit board is used to control the display modes. This
switch is actuated manually by depressing the odom-
KJINSTRUMENT CLUSTER 8J - 5
INSTRUMENT CLUSTER (Continued)
Page 409 of 1803
eter/trip odometer switch button that extends
through the lower edge of the cluster lens, just right
of the speedometer. Actuating this switch momen-
tarily with the ignition switch in the On position will
toggle the VFD between the odometer and trip odom-
eter modes. Depressing the switch button for about
two seconds while the VFD is in the trip odometer
mode will reset the trip odometer value to zero. Hold-
ing this switch depressed while turning the ignition
switch from the Off position to the On position will
initiate the EMIC self-diagnostic actuator test. The
VFD will also display the cluster software version
level near the completion of the EMIC self-diagnostic
actuator test. Refer to the appropriate diagnostic
information for additional details on this VFD func-
tion.
The VFD is diagnosed using the EMIC self-diag-
nostic actuator test. (Refer to 8 - ELECTRICAL/IN-
STRUMENT CLUSTER - DIAGNOSIS AND
TESTING). Proper testing of the PCI data bus and
the electronic data bus message inputs to the EMIC
that control some of the VFD functions requires the
use of a DRBIIItscan tool. Refer to the appropriate
diagnostic information. Specific operation details for
the odometer, the trip odometer, and the various
warning message functions of the VFD may be found
elsewhere in this service information.
INDICATORS Indicators are located in various
positions within the EMIC and are all connected to
the EMIC circuit board. The turn signal indicators,
security indicator, washer fluid indicator, and coolant
low indicator (diesel engine only) use hard wired
inputs to the EMIC. The brake indicator is controlled
by PCI data bus messages from the Controller
Antilock Brake (CAB) as well as by hard wired park
brake switch and brake fluid level switch inputs to
the EMIC. The Malfunction Indicator Lamp (MIL) is
normally controlled by PCI data bus messages from
the Powertrain Control Module (PCM); however, if
the EMIC loses PCI data bus communication, the
EMIC circuitry will automatically turn the MIL on
until PCI data bus communication is restored. The
EMIC uses PCI data bus messages from the Body
Control Module (BCM), the PCM, the Airbag Control
Module (ACM), and the CAB to control all of the
remaining indicators.
The various indicators are controlled by different
strategies; some receive fused ignition switch output
from the EMIC circuitry and have a switched ground,
others are grounded through the EMIC circuitry and
have a switched battery feed, while still others are
completely controlled by the EMIC microprocessor
based upon various hard wired and electronic mes-
sage inputs. Some indicators are illuminated at a
fixed intensity, while the illumination intensity ofothers is synchronized with that of the EMIC general
illumination lamps.
In addition, certain indicators in this instrument
cluster are automatically configured or self-config-
ured. This feature allows the configurable indicators
to be enabled by the EMIC circuitry for compatibility
with certain optional equipment. The ABS indicator,
airbag indicator, SKIS indicator are automatically
configured by PCI data bus messages received by the
EMIC from the CAB, ACM, or Sentry Key Immobi-
lizer Module (SKIM) after the EMIC is installed in
the vehicle. Once these configuration settings are
learned by the EMIC, the DRBIIItscan tool must be
used to remove these settings from the EMIC non-
volatile memory. The self-configured indicators
remain latent in each EMIC at all times and will be
activated only when the EMIC receives the appropri-
ate PCI message inputs for the optional system or
equipment.
The hard wired indicators are diagnosed using con-
ventional diagnostic methods. The EMIC and PCI
bus message controlled indicators are diagnosed
using the EMIC self-diagnostic actuator test. (Refer
to 8 - ELECTRICAL/INSTRUMENT CLUSTER -
DIAGNOSIS AND TESTING). Proper testing of the
PCI data bus and the electronic data bus message
inputs to the EMIC that control each indicator
require the use of a DRBIIItscan tool. Refer to the
appropriate diagnostic information. Specific details of
the operation for each indicator may be found else-
where in this service information.
CLUSTER ILLUMINATION The EMIC has several
illumination lamps that are illuminated when the
exterior lighting is turned on with the headlamp
(multi-function) switch. The illumination intensity of
these lamps is adjusted by a 12-volt Pulse Width
Modulated (PWM) output of the EMIC when the
interior lighting control ring on the left control stalk
of the multi-function switch is rotated (down to dim,
up to brighten) to one of six available minor detent
positions. The BCM provides electronic dimming
level messages based upon internal programming
and inputs it receives from the control knob and con-
trol ring on the left (lighting) control stalk of the
multi-function switch on the steering column, then
provides a control output to energize or de-energize
the park lamp relay as appropriate. The energized
park lamp relay provides battery current to the
EMIC on the hard wired fused park lamp relay out-
put circuit, and the BCM provides the electronic dim-
ming level message to the EMIC over the PCI data
bus. The EMIC electronic circuitry provides the
proper PWM output to the cluster illumination lamps
and the VFD on the EMIC circuit board, then pro-
vides a synchronized PWM output on the hard wired
8J - 6 INSTRUMENT CLUSTERKJ
INSTRUMENT CLUSTER (Continued)
Page 410 of 1803
fused panel lamps dimmer switch signal circuit. The
cluster illumination lamps are grounded at all times.
In addition, the control ring on the left (lighting)
control stalk of the multi-function switch has a
Parade Mode position to provide a parade mode. The
BCM monitors the request for this mode from the
multi-function switch, then sends an electronic dim-
ming level message to the EMIC over the PCI data
bus to illuminate all VFDs in the vehicle at full
intensity for easier visibility when driving in daylight
with the exterior lighting turned On.
The hard wired cluster illumination lamp circuits
may be diagnosed using conventional diagnostic
methods. However, proper testing of the PWM output
of the EMIC and the electronic dimming level mes-
sages sent by the BCM over the PCI data bus
requires the use of a DRBIIItscan tool. Refer to the
appropriate diagnostic information.
CHIME WARNING SERVICE The EMIC is pro-
grammed to provide chime service when certain indi-
cators are illuminated. When the programmed
conditions are met, the EMIC generates an electronic
chime tone through its integral chime tone generator.
In addition, the EMIC is programmed to provide
chime service for other electronic modules in the
vehicle when it receives the proper electronic chime
request messages over the PCI data bus. Upon
receiving the proper chime request message, the
EMIC activates the integral chime tone generator to
provide the audible chime tone to the vehicle opera-
tor. (Refer to 8 - ELECTRICAL/CHIME/BUZZER -
OPERATION). Proper testing of the EMIC and the
PCI data bus chime request message functions
requires the use of a DRBIIItscan tool. Refer to the
appropriate diagnostic information.
DIAGNOSIS AND TESTING - INSTRUMENT
CLUSTER
If all of the instrument cluster gauges and/or indi-
cators are inoperative, refer to PRELIMINARY
DIAGNOSIS . If an individual gauge or Programma-
ble Communications Interface (PCI) data bus mes-
sage-controlled indicator is inoperative, refer to
ACTUATOR TEST . If an individual hard wired indi-
cator is inoperative, refer to the diagnosis and testing
information for that specific indicator. If the instru-
ment cluster chime service is inoperative, refer to
CHIME SERVICE DIAGNOSIS . If the instrument
cluster illumination lighting is inoperative, refer to
CLUSTER ILLUMINATION DIAGNOSIS . Refer to
the appropriate wiring information. The wiring infor-
mation includes wiring diagrams, proper wire and
connector repair procedures, details of wire harness
routing and retention, connector pin-out information
and location views for the various wire harness con-
nectors, splices and grounds.NOTE: Certain indicators in this instrument cluster
are automatically configured. This feature allows
those indicators to be activated for compatibility
with certain optional equipment. If the problem
being diagnosed involves illumination of the ABS
indicator, the airbag indicator, or the SKIS indicator
when the vehicle does not have this equipment, a
DRBIIITscan tool must be used to disable the erro-
neous indicator(s). Refer to the appropriate diag-
nostic information.
PRELIMINARY DIAGNOSIS
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
FRONT IMPACT SENSORS, SIDE CURTAIN AIRBAG,
OR INSTRUMENT PANEL COMPONENT DIAGNOSIS
OR SERVICE. DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE (GROUND) CABLE, THEN
WAIT TWO MINUTES FOR THE SYSTEM CAPACI-
TOR TO DISCHARGE BEFORE PERFORMING FUR-
THER DIAGNOSIS OR SERVICE. THIS IS THE ONLY
SURE WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
(1) Check the fused B(+) fuse (Fuse 34 - 15
ampere) in the Junction Block (JB). If OK, go to Step
2. If not OK, repair the shorted circuit or component
as required and replace the faulty fuse.
(2) Check for battery voltage at the fused B(+) fuse
(Fuse 34 - 15 ampere) in the JB. If OK, go to Step 3.
If not OK, repair the open fused B(+) circuit between
the JB and the Power Distribution Center (PDC) as
required.
(3) Disconnect and isolate the battery negative
cable. Remove the instrument cluster. Reconnect the
battery negative cable. Check for battery voltage at
the fused B(+) circuit cavity of the instrument panel
wire harness connector for the instrument cluster. If
OK, go to Step 4. If not OK, repair the open fused
B(+) circuit between the instrument cluster and the
JB as required.
(4) Check the fused ignition switch output (run-
start) fuse (Fuse 13 - 10 ampere) in the JB. If OK, go
to Step 5. If not OK, repair the shorted circuit or
component as required and replace the faulty fuse.
(5) Turn the ignition switch to the On position.
Check for battery voltage at the fused ignition switch
output (run-start) fuse (Fuse 13 - 10 ampere) in the
JB. If OK, go to Step 6. If not OK, repair the open
KJINSTRUMENT CLUSTER 8J - 7
INSTRUMENT CLUSTER (Continued)
Page 423 of 1803
OPERATION
The fuel gauge gives an indication to the vehicle
operator of the level of fuel in the fuel tank. This
gauge is controlled by the instrument cluster circuit
board based upon cluster programming and elec-
tronic messages received by the cluster from the
Powertrain Control Module (PCM) over the Program-
mable Communications Interface (PCI) data bus. The
fuel gauge is an air core magnetic unit that receives
battery current on the instrument cluster electronic
circuit board through the fused ignition switch out-
put (run-start) circuit whenever the ignition switch is
in the On or Start positions. The cluster is pro-
grammed to move the gauge needle back to the low
end of the scale after the ignition switch is turned to
the Off position. The instrument cluster circuitry
controls the gauge needle position and provides the
following features:
²Percent Tank Full Message- Each time the
cluster receives a message from the PCM indicating
the percent tank full, the cluster moves the gauge
needle to the relative fuel level position on the gauge
scale. The PCM applies an algorithm to the input
from the fuel tank sender to dampen gauge needle
movement against the negative effect that fuel slosh-
ing within the fuel tank can have on accurate inputs
to the PCM.
²Less Than 12.5 Percent Tank Full Message-
Each time the cluster receives messages from the
PCM indicating the percent tank full is less than
12.5 (one-eighth), the gauge needle is moved to the
proper position on the gauge scale and the low fuel
indicator is illuminated. The low fuel indicator
remains illuminated until the cluster receives mes-
sages from the PCM indicating that the percent tank
full is greater than 12.5 (one-eighth), or until the
ignition switch is turned to the Off position, which-
ever occurs first.
²Less Than Empty Percent Tank Full Mes-
sage- Each time the cluster receives a message from
the PCM indicating the percent tank full is less than
empty, the gauge needle is moved to the far left (low)
end of the gauge scale and the low fuel indicator is
illuminated immediately. This message would indi-
cate that the fuel tank sender input to the PCM is a
short circuit.
²More Than Full Percent Tank Full Message
- Each time the cluster receives a message from the
PCM indicating the percent tank full is more than
full, the gauge needle is moved to the far left (low)
end of the gauge scale and the low fuel indicator is
illuminated immediately. This message would indi-
cate that the fuel tank sender input to the PCM is an
open circuit.
²Actuator Test- Each time the cluster is put
through the actuator test, the gauge needle will beswept to the gauge calibration points on the gauge
scale in sequence in order to confirm the functional-
ity of the gauge and the cluster control circuitry.
The PCM continually monitors the fuel tank
sender input to determine the fuel level. The PCM
then applies an algorithm to the input and sends the
proper percent tank full messages to the instrument
cluster. For further diagnosis of the fuel gauge or the
instrument cluster circuitry that controls the gauge,
(Refer to 8 - ELECTRICAL/INSTRUMENT CLUS-
TER - DIAGNOSIS AND TESTING). For proper
diagnosis of the fuel tank sender, the PCM, the PCI
data bus, or the electronic message inputs to the
instrument cluster that control the fuel gauge, a
DRBIIItscan tool is required. Refer to the appropri-
ate diagnostic information.
GATE AJAR INDICATOR
DESCRIPTION
A gate ajar indicator is standard equipment on all
instrument clusters. The gate ajar indicator consists
of the word ªgateº, which appears in place of the
odometer/trip odometer information in the Vacuum-
Fluorescent Display (VFD) of the instrument cluster.
The VFD is part of the cluster electronic circuit
board, and is visible through a cutout located near
the lower edge of the speedometer dial face in the
instrument cluster. The dark outer layer of the over-
lay prevents the VFD from being clearly visible when
it is not illuminated. The word ªgateº appears in the
same blue-green color and at the same lighting level
as the odometer/trip odometer information through
the translucent outer layer of the overlay when it is
illuminated by the instrument cluster electronic cir-
cuit board. The gate ajar indicator is serviced as a
unit with the instrument cluster.
OPERATION
The gate ajar indicator gives an indication to the
vehicle operator that the rear tailgate may be open
or not completely latched. This indicator is controlled
by the instrument cluster electronic circuit board
based upon cluster programming and electronic mes-
sages received by the cluster from the Body Control
Module (BCM) over the Programmable Communica-
tions Interface (PCI) data bus. The gate ajar indica-
tor function of the Vacuum Fluorescent Display
(VFD) is completely controlled by the instrument
cluster logic circuit, and that logic will only allow
this indicator to operate when the instrument cluster
receives a battery current input on the fused ignition
switch output (run-start) circuit. Therefore, the VFD
gate ajar indicator will always be off when the igni-
tion switch is in any position except On or Start. The
8J - 20 INSTRUMENT CLUSTERKJ
FUEL GAUGE (Continued)
Page 424 of 1803
instrument cluster will turn on the gate ajar indica-
tor for the following reasons:
²Gate Ajar Lamp-On Message- Each time the
cluster receives a gate ajar lamp-on message from
the BCM indicating that the rear tailgate is open or
not completely latched, the gate ajar indicator will be
illuminated. If the vehicle is not moving when the
gate ajar lamp-on message is received, the VFD will
repeatedly and sequentially cycle its indication in
two second intervals with the odometer/trip odometer
information, the gate ajar warning, and any other
active warnings including: door ajar, glass ajar, and
low washer fluid. If the vehicle is moving, or once the
cluster of a non-moving vehicle receives an electronic
vehicle speed message from the Powertrain Control
Module (PCM) indicating a speed greater than zero,
the warning sequence will consist of three complete
display cycles, then revert to only the odometer/trip
odometer display until the tailgate ajar switch is
cycled. The gate ajar indicator will also be extin-
guished when the cluster receives a gate ajar lamp-
off message from the BCM, or if the ignition switch is
turned to the Off position, whichever occurs first.
The BCM continually monitors the tailgate ajar
switch that is integral to the tailgate latch to deter-
mine the status of the rear tailgate. The BCM then
sends the proper gate ajar lamp-on and lamp-off mes-
sages to the instrument cluster. For further diagnosis
of the gate ajar indicator or the instrument cluster
circuitry that controls the indicator, (Refer to 8 -
ELECTRICAL/INSTRUMENT CLUSTER - DIAGNO-
SIS AND TESTING). For proper diagnosis of the tail-
gate ajar switch and circuit, the BCM, the PCI data
bus, or the electronic message inputs to the instru-
ment cluster that control the gate ajar indicator, a
DRBIIItscan tool is required. Refer to the appropri-
ate diagnostic information.
GLASS AJAR INDICATOR
DESCRIPTION
A glass ajar indicator is standard equipment on all
instrument clusters. The glass ajar indicator consists
of the word ªglassº, which appears in place of the
odometer/trip odometer information in the Vacuum-
Fluorescent Display (VFD) of the instrument cluster.
The VFD is part of the cluster electronic circuit
board, and is visible through a cutout located near
the lower edge of the speedometer dial face in the
instrument cluster. The dark outer layer of the over-
lay prevents the VFD from being clearly visible when
it is not illuminated. The word ªglassº appears in the
same blue-green color and at the same lighting level
as the odometer/trip odometer information through
the translucent outer layer of the overlay when it isilluminated by the instrument cluster electronic cir-
cuit board. The glass ajar indicator is serviced as a
unit with the instrument cluster.
OPERATION
The glass ajar indicator gives an indication to the
vehicle operator that the rear flip-up glass may be
open or not completely latched. This indicator is con-
trolled by the instrument cluster electronic circuit
board based upon cluster programming and elec-
tronic messages received by the cluster from the
Body Control Module (BCM) over the Programmable
Communications Interface (PCI) data bus. The glass
ajar indicator function of the Vacuum Fluorescent
Display (VFD) is completely controlled by the instru-
ment cluster logic circuit, and that logic will only
allow this indicator to operate when the instrument
cluster receives a battery current input on the fused
ignition switch output (run-start) circuit. Therefore,
the VFD glass ajar indicator will always be off when
the ignition switch is in any position except On or
Start. The instrument cluster will turn on the glass
ajar indicator for the following reasons:
²Glass Ajar Lamp-On Message- Each time the
cluster receives a glass ajar lamp-on message from
the BCM indicating that the rear flip-up glass is
open or not completely latched, the glass ajar indica-
tor will be illuminated. If the vehicle is not moving
when the glass ajar lamp-on message is received, the
VFD will repeatedly and sequentially cycle its indica-
tion in two second intervals with the odometer/trip
odometer information, the glass ajar warning, and
any other active warnings including: door ajar, gate
ajar, and low washer fluid. If the vehicle is moving,
or once the cluster of a non-moving vehicle receives
an electronic vehicle speed message from the Power-
train Control Module (PCM) indicating a speed
greater than zero, the warning sequence will consist
of three complete display cycles, then revert to only
the odometer/trip odometer display until the glass
ajar switch is cycled. The glass ajar indicator will
also be extinguished when the cluster receives a
glass ajar lamp-off message from the BCM, or if the
ignition switch is turned to the Off position, which-
ever occurs first.
The BCM continually monitors the glass ajar
switch that is integral to the flip-up glass latch to
determine the status of the rear flip-up glass. The
BCM then sends the proper glass ajar lamp-on and
lamp-off messages to the instrument cluster. For fur-
ther diagnosis of the glass ajar indicator or the
instrument cluster circuitry that controls the indica-
tor, (Refer to 8 - ELECTRICAL/INSTRUMENT
CLUSTER - DIAGNOSIS AND TESTING). For
proper diagnosis of the glass ajar switch and circuit,
the BCM, the PCI data bus, or the electronic mes-
KJINSTRUMENT CLUSTER 8J - 21
GATE AJAR INDICATOR (Continued)
Page 429 of 1803
On or Start positions, the trip odometer will be reset
to 0.0 kilometers (miles). The VFD must be display-
ing the trip odometer information in order for the
trip odometer information to be reset.
²Warning Display- The odometer or trip odom-
eter information will be toggled at two second inter-
vals with a warning display when certain monitored
conditions are active. If multiple conditions are
active, the VFD will toggle each active warning and
the odometer/trip odometer information at two sec-
ond intervals. Once the vehicle is moving and a vehi-
cle speed input is received by the instrument cluster,
each active warning will be displayed for three two-
second intervals before the VFD reverts to displaying
only the selected odometer or trip odometer informa-
tion. The warnings and monitored conditions include:
²ªdoorº- A door is open or not fully latched.
²ªgateº- The tailgate is open or not fully
latched.
²ªglassº- The rear flip-up glass is open or not
fully latched.
²ªlowashº- The fluid level in the washer reser-
voir is low.
²ªno busº- The instrument cluster can detect no
PCI bus communication. This message is illuminated
solid when there is no PCI bus communication, and
will override the display of all other active warning
displays.
²Communication Error- If the cluster fails to
receive a distance message during normal operation,
it will hold and display the last data received until
the ignition switch is turned to the Off position. If
the cluster does not receive a distance message
within one second after the ignition switch is turned
to the On position, it will display the last distance
message stored in the cluster memory. If the cluster
is unable to display distance information due to an
error internal to the cluster, ªerrorº will be displayed
in the VFD.
²Actuator Test- Each time the cluster is put
through the actuator test, the VFD will step sequen-
tially through a display of ª111111 ºthrough ª999999º,
then display the cluster software version number to
confirm the functionality of the VFD and the cluster
control circuitry.
The PCM continually monitors the vehicle speed
pulse information received from the Body Control
Module (BCM), then sends the proper distance mes-
sages to the instrument cluster. For further diagnosis
of the odometer/trip odometer or the instrument clus-
ter circuitry that controls these functions, (Refer to 8
- ELECTRICAL/INSTRUMENT CLUSTER - DIAG-
NOSIS AND TESTING). For proper diagnosis of the
vehicle speed sensor, the BCM, the PCM, the PCI
data bus, or the electronic message inputs to the
instrument cluster that control the odometer/tripodometer, a DRBIIItscan tool is required. Refer to
the appropriate diagnostic information.
OVERDRIVE OFF INDICATOR
DESCRIPTION
An overdrive off indicator is standard equipment
on all instrument clusters, but is only functional on
vehicles equipped with the optional overdrive auto-
matic transmission. The overdrive off indicator is
located above the fuel gauge and to the left of the
tachometer in the instrument cluster. The overdrive
off indicator consists of a stencil-like cutout of the
text ªO/D OFFº in the opaque layer of the instrument
cluster overlay. The dark outer layer of the overlay
prevents the indicator from being clearly visible
when it is not illuminated. An amber Light Emitting
Diode (LED) behind the cutout in the opaque layer of
the overlay causes the ªO/D OFFº text to appear in
amber through the translucent outer layer of the
overlay when it is illuminated from behind by the
LED, which is soldered onto the instrument cluster
electronic circuit board. When the exterior lighting is
turned On, the illumination intensity of the overdrive
off indicator is dimmable, which is adjusted using the
panel lamps dimmer control ring on the left control
stalk of the multi-function switch. The overdrive off
indicator is serviced as a unit with the instrument
cluster.
OPERATION
The overdrive off indicator gives an indication to
the vehicle operator when the Off position of the
overdrive off switch has been selected, disabling the
electronically controlled overdrive feature of the auto-
matic transmission. This indicator is controlled by a
transistor on the instrument cluster electronic circuit
board based upon the cluster programming and elec-
tronic messages received by the cluster from the
Powertrain Control Module (PCM) over the Program-
mable Communications Interface (PCI) data bus. The
overdrive off indicator Light Emitting Diode (LED) is
completely controlled by the instrument cluster logic
circuit, and that logic will only allow this indicator to
operate when the instrument cluster receives a bat-
tery current input on the fused ignition switch out-
put (run-start) circuit. Therefore, the LED will
always be off when the ignition switch is in any posi-
tion except On or Start. The LED only illuminates
when it is provided a path to ground by the instru-
ment cluster transistor. The instrument cluster will
turn on the overdrive off indicator for the following
reasons:
²Overdrive Off Lamp-On Message- Each time
the cluster receives an overdrive off lamp-on message
8J - 26 INSTRUMENT CLUSTERKJ
ODOMETER (Continued)
Page 443 of 1803
HEADLAMP LEVELING MOTOR
DESCRIPTION.........................35
OPERATION...........................36
REMOVAL.............................36
INSTALLATION.........................36
HEADLAMP LEVELING SWITCH
DESCRIPTION.........................37
OPERATION...........................37
DIAGNOSIS AND TESTING - HEADLAMP
LEVELING SWITCH....................37
REMOVAL.............................38
INSTALLATION.........................38
HEADLAMP LOW BEAM RELAY
DESCRIPTION.........................39
OPERATION...........................39
DIAGNOSIS AND TESTING - HEADLAMP LOW
BEAM RELAY........................40
REMOVAL.............................40
INSTALLATION.........................41
HEADLAMP UNIT
REMOVAL.............................41
INSTALLATION.........................42
ADJUSTMENTS
ADJUSTMENT - HEADLAMP UNIT........42
LICENSE PLATE LAMP BULB
REMOVAL.............................44
INSTALLATION.........................45
LICENSE PLATE LAMP UNIT
REMOVAL.............................45
INSTALLATION.........................46
MULTI-FUNCTION SWITCH
DESCRIPTION.........................46
OPERATION...........................48
DIAGNOSIS AND TESTING - MULTI-
FUNCTION SWITCH...................50
REMOVAL.............................53
INSTALLATION.........................53
PARK LAMP RELAY
DESCRIPTION.........................54OPERATION...........................54
DIAGNOSIS AND TESTING - PARK LAMP
RELAY..............................55
REMOVAL.............................55
INSTALLATION.........................56
REAR FOG LAMP RELAY
DESCRIPTION.........................56
OPERATION...........................57
DIAGNOSIS AND TESTING - REAR FOG
LAMP RELAY.........................57
REMOVAL.............................58
INSTALLATION.........................58
REAR LAMP BULB
REMOVAL.............................58
INSTALLATION.........................59
REAR LAMP UNIT
REMOVAL.............................59
INSTALLATION.........................60
REPEATER LAMP BULB
REMOVAL.............................60
INSTALLATION.........................60
REPEATER LAMP UNIT
REMOVAL.............................60
INSTALLATION.........................61
TRAILER TOW CONNECTOR
REMOVAL.............................61
INSTALLATION.........................61
TRAILER TOW RELAY
DESCRIPTION.........................61
OPERATION...........................62
DIAGNOSIS AND TESTING - TRAILER TOW
RELAY..............................62
REMOVAL.............................63
INSTALLATION.........................64
TRAILER TOW WIRING
DESCRIPTION.........................64
LAMPS/LIGHTING - EXTERIOR
DESCRIPTION
The exterior lighting system for this model
includes the following exterior lamps (Fig. 1):
²Backup Lamps- The backup (or reverse) lamps
are integral to the rear lamp units mounted to the
back of the quarter panel on each side of the tailgate
at the rear of the vehicle.
²Brake Lamps- The brake (or stop) lamps
include a lamp that is integral to the rear lamp units
mounted to the back of the quarter panel on each
side of the tailgate, and the Center High Mounted
Stop Lamp (CHMSL) that is centered on the rear
edge of the roof panel above the flip-up glass opening
at the rear of the vehicle.²Daytime Running Lamps- Vehicles manufac-
tured for sale in Canada illuminate the high beam
filament in each headlamp bulb serves as the Day-
time Running Lamps (DRL).
²Front Fog Lamps- Optional front fog lamps
include a single round front fog lamp unit with an
adjustable reflector and a removable bulb that is
secured behind a dedicated opening on each forward-
facing end of the front bumper fascia.
²Hazard Warning Lamps- The hazard warning
lamps include all of the right and left turn signal
lamps.
²Headlamps- A single round headlamp housing
with a fixed lens, an adjustable reflector, and a single
removable halogen bulb is secured to the grille open-
ing panel on each side of the grille opening at the
8L - 2 LAMPS/LIGHTING - EXTERIORKJ
Page 445 of 1803
front of the vehicle. In certain markets where
required, a headlamp leveling actuator motor is
included on each headlamp.
²Park Lamps- The park lamps include the front
park lamps and front side marker lamps that are
integral to the front lamp units mounted at each end
of the bumper fascia at the front of the vehicle, as
well as the rear park lamps and rear side marker
lamps that are integral to the rear lamp units
mounted to the back of the quarter panel on each
side of the tailgate at the rear of the vehicle. The
park lamps include a license plate lamp or lamps,
depending upon the requirements of the market for
which the vehicle is manufactured. Vehicles with a
license plate tub located near the left end of the rear
bumper fascia have a single lamp, while vehicles
with a license plate module located on the spare tire
carrier have two license plate lamps. In certain mar-
kets where required, a front position lamp that is
integral to each headlamp unit is illuminated instead
of the front park lamps and front side marker lamps
in the park lamps circuit; and, a rectangular, red
reflector is located on the rear bumper fascia just
inboard and below each rear lamp unit.
²Rear Fog Lamps- Rear fog lamps are avail-
able only in certain markets where they are required
equipment. The rear fog lamps are integral to the
rear lamp units mounted to the back of the quarter
panel on each side of the tailgate at the rear of the
vehicle.
²Turn Signal Lamps- The turn signal lamps
include the front turn signal and front side marker
lamps that are integral to the front lamp units
mounted at each end of the bumper fascia at the
front of the vehicle, as well as rear turn signal lamps
that are integral to the rear lamp units mounted to
the back of the quarter panel on each side of the tail-
gate at the rear of the vehicle. In certain markets
where required, a repeater lamp unit mounted to
each front fender just behind the front wheel opening
is illuminated instead of the front side marker lamp
in each turn signal lamp circuit.
Other components of the exterior lighting system
for this model include:
²Combination Flasher- An electronic combina-
tion flasher is integral to the hazard warning switch
in the center of the instrument panel.
²Backup Lamp Switch- Vehicles equipped with
a manual transmission have a plunger-type backup
lamp switch located on the transmission housing. ATransmission Range Sensor (TRS) integral to the
solenoid pack on the valve body of the optional elec-
tronic automatic transmission performs the backup
lamp switch function on models that are so equipped.
²Brake Lamp Switch- A plunger-type brake
lamp switch is located on the steering column sup-
port bracket under the instrument panel and actu-
ated by the brake pedal arm.
²Body Control Module- The Body Control
Module (BCM) is located on the Junction Block (JB)
under the driver side outboard end of the instrument
panel. (Refer to 8 - ELECTRICAL/ELECTRONIC
CONTROL MODULES/BODY CONTROL MODULE
- DESCRIPTION).
²Daytime Running Lamp Relay- Vehicles
manufactured for sale in Canada use a solid state
Daytime Running Lamps (DRL) relay installed in the
Junction Block (JB) instead of the conventional high
beam relay.
²Front Fog Lamp Relay- Vehicles equipped
with the optional front fog lamps have a front fog
lamp relay located in the Junction Block (JB).
²Hazard Switch- The hazard switch is located
near the center of the instrument panel and includes
the integral electronic combination flasher circuitry
for the hazard warning system and the turn signal
system.
²Headlamp Leveling Motor- A headlamp lev-
eling actuator motor is located on the back of each
headlamp housing of vehicles manufactured for cer-
tain markets where this equipment is required.
²Headlamp Leveling Switch- A thumbwheel
actuated headlamp leveling switch is mounted in the
driver side inboard instrument panel trim bezel of
vehicles manufactured for certain markets where this
equipment is required.
²High Beam Relay- A high beam relay is
located in the Junction Block (JB) of all vehicles
except those that are manufactured for sale in Can-
ada. Canadian vehicles have a solid state Daytime
Running Lamps (DRL) relay in the JB instead of the
high beam relay.
²Low Beam Relay- A low beam relay is located
in the Junction Block (JB) of all vehicles.
²Multi-Function Switch- The multi-function
switch is located on the top of the steering column,
just below the steering wheel. The multi-function
switch includes a left (lighting) control stalk and a
right (wiper) control stalk. The left control stalk is
dedicated to providing almost all of the driver con-
1 - HEADLAMP UNIT (2)
2 - REPEATER LAMP UNIT (2)
3 - FRONT POSITION LAMP (2)
4 - FRONT LAMP UNIT (2)
5 - FRONT FOG LAMP (2)6 - CENTER HIGH MOUNTED STOP LAMP UNIT
7 - REAR LAMP UNIT
8 - LICENSE PLATE LAMP UNIT
8L - 4 LAMPS/LIGHTING - EXTERIORKJ
LAMPS/LIGHTING - EXTERIOR (Continued)
Page 446 of 1803
trols for both the exterior and interior lighting sys-
tems.
²Park Lamp Relay- A park lamp relay is
located in the Junction Block (JB) of all vehicles.
²Rear Fog Lamp Relay- Vehicles manufac-
tured for certain markets where rear fog lamps are
required equipment have a rear fog lamp relay
located in the Junction Block (JB).
²Trailer Tow Adapter- Vehicles equipped with
a factory-installed trailer towing package have an
adapter provided that adapts the factory-installed
heavy duty 7-way trailer tow connector to a conven-
tional 4-way light duty connector.
²Trailer Tow Connector- Vehicles equipped
with a factory-installed trailer towing package have a
heavy duty 7-way trailer tow connector installed in a
bracket on the trailer hitch receiver.
²Trailer Tow Relays- Vehicles equipped with a
factory-installed trailer towing package have a con-
nector bank containing four relays located behind the
right quarter trim panel and over the right rear
wheel housing. The four relays are used to supply
fused ignition switch output (run), brake lamps, right
turn signal, and left turn signal outputs to a trailer
through the trailer tow wiring and connectors.
Hard wired circuitry connects the exterior lighting
system components to the electrical system of the
vehicle. These hard wired circuits are integral to sev-
eral wire harnesses, which are routed throughout the
vehicle and retained by many different methods.
These circuits may be connected to each other, to the
vehicle electrical system and to the exterior lighting
system components through the use of a combination
of soldered splices, splice block connectors, and many
different types of wire harness terminal connectors
and insulators. Refer to the appropriate wiring infor-
mation. The wiring information includes wiring dia-
grams, proper wire and connector repair procedures,
further details on wire harness routing and reten-
tion, as well as pin-out and location views for the
various wire harness connectors, splices and grounds.
OPERATION
Following are paragraphs that briefly describe the
operation of each of the major exterior lighting sys-
tems. The hard wired circuits and components of the
exterior lighting systems may be diagnosed and
tested using conventional diagnostic tools and proce-
dures. However, conventional diagnostic methods
may not prove conclusive in the diagnosis of the Body
Control Module (BCM), the ElectroMechanical
Instrument Cluster (EMIC), the Powertrain Control
Module (PCM), or the Programmable Communica-
tions Interface (PCI) data bus network. The most
reliable, efficient, and accurate means to diagnose
the BCM, the EMIC, the PCM, and the PCI data busnetwork inputs and outputs related to the various
exterior lighting systems requires the use of a
DRBIIItscan tool. Refer to the appropriate diagnos-
tic information.
BACKUP LAMPS
The backup (or reverse) lamps have a path to
ground at all times through their connection to the
rear lighting wire harness from a take out of the rear
body wire harness with an eyelet terminal connector
that is secured by a ground screw to the base of the
right D-pillar behind the quarter trim panel. The
backup lamps receive battery current from a fused
ignition switch output (run) fuse in the Junction
Block (JB) on the back-up lamp feed circuit only
when the backup lamp switch (manual transmission),
or backup lamp switch circuit of the Transmission
Range Sensor (TRS - electronic automatic transmis-
sion) is closed by the gearshift mechanism within the
transmission.
BRAKE LAMPS
The brake (or stop) lamps have a path to ground at
all times through their connection to the rear light-
ing wire harness from a take out of the rear body
wire harness with an eyelet terminal connector that
is secured by a screw to the base of the right D-pillar
behind the quarter trim panel. The Center High
Mounted Stop Lamp (CHMSL) has a path to ground
at all times through its connection to the rear body
wire harness from a take out of the rear body wire
harness with an eyelet terminal connector that is
secured by a ground screw to the driver side D-pillar
(left side D-pillar for left-hand drive, right side D-pil-
lar for right-hand drive) behind the quarter trim
panel. The brake lamps and CHMSL receive battery
current from a fused B(+) fuse in the Junction Block
(JB) on the brake lamp switch output circuit only
when the brake lamp switch circuit of the brake
lamp switch is closed by the brake pedal arm.
DAYTIME RUNNING LAMPS
Vehicles manufactured for sale in Canada illumi-
nate the high beam filament at a reduced intensity
when the engine is running and the exterior lamps
are turned off. This feature is enabled by the Body
Control Module (BCM) and a solid state Daytime
Running Lamps (DRL) relay, which is installed in the
Junction Block (JB) and the high beam relay is omit-
ted. When the BCM monitors an engine speed signal
of greater than 450 RPM and the status of the exte-
rior lighting switch input from the multi-function
switch is Off, the BCM duty cycles the DRL relay to
produce illumination of the headlamp high beam fil-
aments at a reduced intensity. The BCM also pro-
vides normal headlamp high beam operation through
the DRL relay on vehicles so equipped. When the
KJLAMPS/LIGHTING - EXTERIOR 8L - 5
LAMPS/LIGHTING - EXTERIOR (Continued)
Page 449 of 1803
reliable, efficient, and accurate means to diagnose
the BCM, the EMIC, the PCM, and the PCI data bus
network inputs and outputs related to the various
exterior lighting systems requires the use of a
DRBIIItscan tool. Refer to the appropriate diagnos-
tic information.
When diagnosing the exterior lighting circuits,
remember that high generator output can burn out
bulbs rapidly and repeatedly; and, that dim or flick-
ering bulbs can be caused by low generator output or
poor battery condition. If one of these symptoms is a
problem on the vehicle being diagnosed, be certain to
diagnose and repair the battery and charging system
as required. Also keep in mind that a good ground is
necessary for proper lighting operation. If a lighting
problem is being diagnosed that involves multiple
symptoms, systems, or components the problem can
often be traced to a loose, corroded, or open ground.
For complete circuit diagrams, refer to the appropri-
ate wiring information. The wiring information
includes wiring diagrams, proper wire and connectorrepair procedures, details of wire harness routing
and retention, connector pin-out information and
location views for the various wire harness connec-
tors, splices and grounds.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
FRONT IMPACT SENSORS, SIDE CURTAIN AIRBAG,
OR INSTRUMENT PANEL COMPONENT DIAGNOSIS
OR SERVICE. DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE (GROUND) CABLE, THEN
WAIT TWO MINUTES FOR THE SYSTEM CAPACI-
TOR TO DISCHARGE BEFORE PERFORMING FUR-
THER DIAGNOSIS OR SERVICE. THIS IS THE ONLY
SURE WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
BACKUP LAMPS
CONDITION POSSIBLE CAUSES CORRECTION
BACKUP LAMP DOES
NOT ILLUMINATE1. Faulty or missing fuse. 1. Test and replace backup lamp fuse as
required.
2. Faulty or missing bulb. 2. Test and replace backup lamp bulb as
required.
3. Faulty switch. 3. Test and replace backup lamp switch
(manual transmission) or transmission
range sensor (automatic transmission) as
required.
4. Faulty ground circuit. 4. Test and repair backup lamp ground
circuit as required.
5. Faulty feed circuit. 5. Test and repair open back-up lamp feed
circuit as required.
BACKUP LAMP DOES
NOT EXTINGUISH1. Faulty switch. 1. Test and replace backup lamp switch
(manual transmission) or transmission
range sensor (automatic transmission) as
required.
2. Faulty feed circuit. 2. Test and repair shorted back-up lamp
feed circuit as required.
8L - 8 LAMPS/LIGHTING - EXTERIORKJ
LAMPS/LIGHTING - EXTERIOR (Continued)