KIA CERATO 2006 Owners Manual

Maintenance
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STEERING WHEEL
Park the vehicle on level ground,
start the car and place the tire
wheels in the straight-ahead posi-
tion. Turn the steering wheel to the
left and right with a little force and
check the free play until you get a
feel for resistance against the tire
wheels movement.
Standard value: 30 mm (1.2 in) or less
✽✽ NOTICE
If the measured value exceeds the standard value, have the systemchecked by an authorized Kia deal-
er.
Checking the manual
transaxle oil level
1. Raise and suitably support the vehicle.
2. Remove the fill/check plug on theside of the transaxle.
1LDN5019 MANUAL TRANSAXLE (IF EQUIPPED)1LDN7027
30 mm (1.2 in)
WARNING
- Lifting your
vehicle
If you raise your vehicle, always
ensure that it is supported at all
four jacking or lift points for the
vehicle. Do not use jacks meant
for tire changes. Use only lift
equipment specifically recom-
mended for doing maintenance
work under the vehicle. Place
the vehicle and lift equipment
on a hard, level surface capable
of supporting the full weight of
the vehicle without moving or
deforming. If the support is not
stable, the vehicle could fall andcause serious or fatal injuries.
Follow the instructions with the
lift device.

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Maintenance
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3. Verify that the oil level reaches thebottom of the fill/check hole. Fill as
necessary.
If the oil level is low, check for leaks
before adding oil. Do not overfill. Use only the specified manual transaxleoil. (Refer to “RecommendedLubricants” later in this section.)
4. Install a new washer on the fill/check plug and tighten the plugto 3.0~3.5 kgm (22~25 lbft,30~35 Nm) - Gasoline Engineand 3.5~4.5 kgm (25~33 lbft,
35~45 Nm) - Diesel Engine. Changing the manual transaxle oil
1. Raise and suitably support the
vehicle.
2. Remove the drain plug on the bot-tom of the transaxle.
3. After the oil has drained complete- ly, install a new washer on the
plug, reinstall the drain plug andtighten to 3.0~3.5 kgm (22~25lbft, 30~35 Nm).
2LDA70041LDN7026
WARNING - Lifting your
vehicle
If you raise your vehicle, always
ensure that it is supported at all
four jacking or lift points for the
vehicle. Do not use jacks meant
for tire changes. Use only lift
equipment specifically recom-
mended for doing maintenance
work under the vehicle. Place
the vehicle and lift equipment
on a hard, level surface capable
of supporting the full weight of
the vehicle without moving or
deforming. If the support is not
stable, the vehicle could fall andcause serious or fatal injuries.
Follow the instructions with the
lift device.

Maintenance
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4. Remove the fill/check plug on the
side of the transaxle.
5. Add oil through the fill/check hole until it reaches the bottom of the
fill/check hole.
6. Install a new washer on the fill/check plug.
7. Reinstall and tighten the fill/check plug to 3.0~3.5 kgm (22~25 lbft,30~35 Nm) - Gasoline Engineand 3.5~4.5 kgm (25~33 lbft,
35~45 Nm) - Diesel Engine.
Use only the specified manual
transaxle oil. (Refer to“Recommended Lubricants’’ later in this section.)
Checking the automatic
transaxle fluid level
The automatic transaxle fluid level
should be checked regularly.
The volume of the transaxle fluid
changes with temperature. Although
it is best to check the level after hav-
ing driven the vehicle for at least 30
minutes, the level can be checked
after warming the fluid using the fol-
lowing procedure. 1. Park the vehicle on level ground
and firmly apply the parking brake.
2. Allow the engine to idle for about 2 minutes.
3. Depress the brake pedal and move the shift lever slowly through
all ranges then set it in P (Park).
4. With the engine still idling, pull out the dipstick, wipe it clean and rein-
sert it fully.
5. Pull out the dipstick again and check the fluid level.
1LDA50081LDN7027 AUTOMATIC TRANSAXLE (IF EQUIPPED)

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Maintenance
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If the fluid has been warmed to nor-
mal operating temperature of approx-
imately 70~80°C (158~176°F), the
fluid level should be within “HOT”
range.
✽✽ NOTICE
“COLD” scale is for reference only
and should NOT be used to deter-mine transaxle fluid level.
✽
✽ NOTICE
New automatic transaxle fluid
should be red. The red dye is addedso the assembly plant can identify itas automatic transaxle fluid and dis-
tinguish it from engine oil or
antifreeze. The red dye, which is not
an indicator of fluid quality, is not
permanent. As the vehicle is driven,the automatic transaxle fluid will
begin to look darker. The color may
eventually appear light brown.
Therefore, have an Authorized Kia
dealer change the automatictransaxle fluid according to theScheduled Maintenance at thebeginning of this section.
CAUTION
 Low fluid level causes transaxle slippage. Overfillingcan cause foaming, loss offluid and transaxle malfunc- tion.
 The use of a non-specified fluid could result in transaxlemalfunction and failure.
WARNING - Parking brake
To avoid sudden movement of
the vehicle, apply parking brakeand depress the brake pedal
before moving the shift lever.
1LDA5009
Type A
1LDE5009
Type B
COLD HOT

Maintenance
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Changing the automatic transaxle fluid
1. Raise and suitably support the
vehicle.
2. Remove the drain plug located atthe bottom of the transaxle pan.
3. After the oil has drained complete- ly, install a new washer on the
plug, reinstall the drain plug, andtighten to 2.9~3.4 kgm (21~24lbft, 29~34 Nm).
4. Lower the vehicle.
5. Remove the automatic transaxle dipstick located near the center of
the engine compartment bulkheadand, using a funnel, add the nec-
essary amount of automatic
transaxle fluid.
Use only the specified automatic
transaxle fluid. (Refer to"Recommended Lubricants" later in this section.)
✽✽ NOTICE
Do NOT overfill the automatic
transaxle reservoir. Doing so cancause a seal “blow out”, loss of fluid,and damage to the transaxle. If you
overfill the reservoir, you must drain
the excess prior to driving the vehi-
cle. It is likely that there will be fluid
left in the transaxle after draining,
especially if the front of the vehicle
was raised to remove the drain plug.
6. Check the fluid level. If necessary, add a small amount of fluid and
check the level again. Continue
this process until the level reads
within “HOT” range.
7. Replace the dipstick and properly dispose of the used transaxle fluid.
WARNING - Lifting your
vehicle
If you raise your vehicle, always
ensure that it is supported at all
four jacking or lift points for the
vehicle. Do not use jacks meant
for tire changes. Use only lift
equipment specifically recom-
mended for doing maintenance
work under the vehicle. Place
the vehicle and lift equipment
on a hard, level surface capable
of supporting the full weight of
the vehicle without moving or
deforming. If the support is not
stable, the vehicle could fall andcause serious or fatal injuries.
Follow the instructions with the
lift device.
1LDN7029

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Maintenance
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LUBRICANTS AND FLUIDS
Checking the washer fluid
level
The reservoir is translucent so that
you can check the level with a quickvisual inspection.
Check the fluid level in the washer
fluid reservoir and add fluid if neces-
sary. Plain water may be used if
washer fluid is not available.
However, use washer solvent with
antifreeze characteristics in cold cli-
mates to prevent freezing. Body lubrication
All moving points of the body, such
as door hinges, hood hinges, and
locks, should be lubricated each time
the engine oil is changed. Use a non-
freezing lubricant on locks during
cold weather.
Make sure the engine hood second-
ary latch keeps the hood from open-
ing when the primary latch isreleased.
1LDA5021
WARNING
 Do not use radiator coolant or antifreeze in the washer fluid
reservoir.
 Radiator coolant can severely obscure visibility when
sprayed on the windshield
and may cause loss of vehicle
control or damage to paint
and body trim.
 Windshield washer fluid agents contain some amountsof alcohol and can be flamma-
ble under certain circum-
stances. Do not allow sparksor flame to contact the washerfluid or the washer fluid reser-
voir. Damage to the vehicle or
it's occupants could occur.
 Windshield washer fluid is poisonous to humans and ani-
mals. Do not drink and avoidcontacting windshield washer
fluid. Serious injury or death
could occur.

Maintenance
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FUEL FILTER (FOR DIESEL)
The fuel filter for diesel engine plays
an important role of separating water
from fuel and accumulating the waterin its bottom.
If water accumulates in the fuel filter,
the warning light comes on when the
ignition key is in the “ON” position.
Draining water from the fuel filter
 Place a water tray under the fuel fil-ter.
 Loosen the drain plug and drain water.
 After water is drained, securely tighten the drain plug.
 After starting the engine, check to make certain the fuel filter warning
light is off.
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1LDE5010
CAUTION
If the water accumulated in the
fuel filter is not drained at prop-er times, damages to the majorparts such as the fuel system can be caused by water perme-ation in the fuel filter.

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Maintenance
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AIR CLEANER
Element cleaning
This element may be air cleaned or replaced, depending on its condition.
Unless it is very dirty, merely shake it
to remove foreign particles. Eachtime this filter is inspected, wipe theinside of the air cleaner housing and
cover with a damp cloth. If the vehi-
cle is operated in extremely dusty or
sandy areas, clean or replace thiselement more often than at the usual
recommended intervals. Element replacement
A dry paper air cleaner filter is used.
It must be replaced when necessary.
1. Loosen the air cleaner cover
attaching clips and open the
cover. 2. Wipe the inside of the air cleaner
housing with a clean, damp cloth.
1LDA50101LDA50111LDA5012

Maintenance
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3. Replace the air cleaner element.
We recommend that the air clean- er element be replaced with gen-
uine Kia parts.
4. Lock the cover with the cover attaching clips. Replace the element according tothe Scheduled Maintenance Section.
If the vehicle is operated in extreme-
ly dusty or sandy areas, replace theelement more often than the usualrecommended intervals. (Refer to Maintenance Under Severe UsageConditions in this section.)
1LDA5013
CAUTION
 Do not drive with the air clean- er removed; this will result inexcessive engine wear.
 Driving without an air cleaner encourages backfiring, whichcould cause a fire in theengine compartment.
 When removing the air cleaner element, be careful that dustor dirt does not enter the air intake, or damage may result.

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Maintenance
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CLIMATE CONTROL AIR FILTER (IF EQUIPPED)
The climate control air filter installed
behind the glove box filters the dustor other pollutants that come into the
vehicle from the outside through theheating and air conditioning system.
If dust or other pollutants accumulate
in the filter over a period of time, the
air flow from the air vents may
decrease, resulting in moisture accu-
mulation on the inside of the wind-
shield even when the outside (fresh)
are position is selected. If this hap-
pens, have the climate control air fil-
ter replaced by an Authorized Kia
Dealer. The climate control air filter should
be replaced every 15,000 km. If the
vehicle is operated in the severelyair-polluted cities or on dusty rough
roads for a long period, it should beinspected more frequently and
replaced earlier. When you try toreplace the climate control air filter
by owner maintenance, replace it
performing the following procedure,
and in this case, be careful to avoid
damaging other components.
Filter replacement
1. Open the glove box part way,reach inside and pull out the elas- tic line and push the retaining clipthrough the hole on the side of the
glove box. Allow the glove box toopen.
1LDA50141LDA5047
Outside air
Recirculatedair
Climate control air filter Blower
EvaporatorcoreHeater core