LAMBORGHINI GALLARDO 2009 Workshop Manual

Page 101 of 1659

1
L714 00 06 00
® Automobili Lamborghini S.p.A.7KHLQIRUPDWLRQDQGSURFHGXUHVSXEOLVKHGEHORZDUHVWULFWO\FRQ¿GHQWLDODQGH[FOXVLYHO\IRUWKH/DPERUJKLQL'HDOHU1HWZRUNDQG$XWKRUL]HG6HUYLFH3RLQWV$OOFRS\ULJKWVDUHSURSHUW\RI$XWRPRELOL
/DPERUJKLQL6S$EDVHGRQFRS\ULJKWODZ$OORIWKH3')FKDSWHUVLQWKH:(%ZRUNVKRSPDQXDOVGHVFULEHGEHORZDUHEDVHGRQLQIRUPDWLRQDYDLODEOHDWWKHWLPHRISXEOLFDWLRQ7KHFRPSDQ\UHVHUYHV
WKH ULJKW WR PDNH XSGDWHV DQG PRGL¿FDWLRQV 7KH IROORZLQJ DUH SURKLELWHG UHSULQWLQJ UHSURGXFWLRQIRUZDUGLQJ WR XQDXWKRUL]HG SHRSOH DQGRU WKLUG SDUWLHV DQG WUDQVODWLRQ LQFOXGLQJ SDUWLDO ZLWKRXW
ZULWWHQDXWKRUL]DWLRQIURP$XWRPRELOL/DPERUJKLQL6S$
*HDUER[ For vehicles equipped with e†gear system:
• robotised, with 6 ratios and electro-hydraulic control.
• 5 operating modes: NORMAL, AUTOMATIC, SPORT, SPORT+AUTOMATIC and CORSA.
Gear ratios
1st gear 1 : 3,313
2nd gear 1 : 2,053
3rd gear 1 : 1,458
4th gear 1 : 1,138
5th gear 1 : 0,939
6th gear 1 : 0,784
Reverse 1 : 2,813

Page 102 of 1659

1
L714 00 07 00
HTL
BA
H
P
® Automobili Lamborghini S.p.A.7KHLQIRUPDWLRQDQGSURFHGXUHVSXEOLVKHGEHORZDUHVWULFWO\FRQ¿GHQWLDODQGH[FOXVLYHO\IRUWKH/DPERUJKLQL'HDOHU1HWZRUNDQG$XWKRUL]HG6HUYLFH3RLQWV$OOFRS\ULJKWVDUHSURSHUW\RI$XWRPRELOL
/DPERUJKLQL6S$EDVHGRQFRS\ULJKWODZ$OORIWKH3')FKDSWHUVLQWKH:(%ZRUNVKRSPDQXDOVGHVFULEHGEHORZDUHEDVHGRQLQIRUPDWLRQDYDLODEOHDWWKHWLPHRISXEOLFDWLRQ7KHFRPSDQ\UHVHUYHV
WKH ULJKW WR PDNH XSGDWHV DQG PRGL¿FDWLRQV 7KH IROORZLQJ DUH SURKLELWHG UHSULQWLQJ UHSURGXFWLRQIRUZDUGLQJ WR XQDXWKRUL]HG SHRSOH DQGRU WKLUG SDUWLHV DQG WUDQVODWLRQ LQFOXGLQJ SDUWLDO ZLWKRXW
ZULWWHQDXWKRUL]DWLRQIURP$XWRPRELOL/DPERUJKLQL6S$
Chassis High-tensile box-type aluminium structure with cast parts and metal sheet panels. %RG\ZRUN
Aluminium and thermo-plastic resin body, aluminium doors with reinforcement bars.
Electronically controlled rear spoiler. 'LPHQVLRQVDQGZHLJKW Length L mm 4345
Width B mm 1900
Width with side mirrors open A mm 2164 Height, unladen H mm 1165
Ride height HT mm 126
Wheelbase P mm 2560
Angle of approach degrees 8
Angle of departure degrees 22
Gross vehicle weight kg 1800
Kerb weight (unladen weight) kg 1410
Maximum front axle weight kg 950
Maximum rear axle weight kg 1050
 1RWH
• $OOZHLJKWVDSSO\WRYHKLFOHVPDUNHWHGLQWKH(87KH¿JXUHVIRUYHKLFOHVH[SRUWHGWRRWKHUFRXQWULHVPD\
be different. Please note that the details listed in the vehicle’s registration documents can be taken as correct.
• The kerb weight value (minimum values according to EU standard 95/48/EC) applies to the basic model
ZLWKWKHWDQNIXOOZLWKQRVSHFLDOHTXLSPHQW7KH¿JXUHVLQFOXGHDQDGGLWLRQDONJWRDOORZIRUWKH
weight of the driver.

Page 103 of 1659

1a
1b
1c
1d
L714 00 08 00
1
A
A
1814111519
1713121620
732610
95148
AB
A
B

DESCRIPTION TIGHTENING TORQUE (Nm) PICTURE
® Automobili Lamborghini S.p.A.7KHLQIRUPDWLRQDQGSURFHGXUHVSXEOLVKHGEHORZDUHVWULFWO\FRQ¿GHQWLDODQGH[FOXVLYHO\IRUWKH/DPERUJKLQL'HDOHU1HWZRUNDQG$XWKRUL]HG6HUYLFH3RLQWV$OOFRS\ULJKWVDUHSURSHUW\RI$XWRPRELOL
/DPERUJKLQL6S$EDVHGRQFRS\ULJKWODZ$OORIWKH3')FKDSWHUVLQWKH:(%ZRUNVKRSPDQXDOVGHVFULEHGEHORZDUHEDVHGRQLQIRUPDWLRQDYDLODEOHDWWKHWLPHRISXEOLFDWLRQ7KHFRPSDQ\UHVHUYHV
WKH ULJKW WR PDNH XSGDWHV DQG PRGL¿FDWLRQV 7KH IROORZLQJ DUH SURKLELWHG UHSULQWLQJ UHSURGXFWLRQIRUZDUGLQJ WR XQDXWKRUL]HG SHRSOH DQGRU WKLUG SDUWLHV DQG WUDQVODWLRQ LQFOXGLQJ SDUWLDO ZLWKRXW
ZULWWHQDXWKRUL]DWLRQIURP$XWRPRELOL/DPERUJKLQL6S$
7LJKWHQLQJWKHULJLGEUDNHSLSH
Use a yellow permanent marker to indicate it has been tightened. A. Tightening torque of pipe 16
PDM 400611-048
Tightening the power steering hydraulic pipes A. Tightening screw 47
B. Tightening screw 35
PDM 400422-018
 7LJKWHQLQJRIORZHUSDUWRIWKHFUDQNFDVHWRFUDQNFDVHFHQWUDOMRXUQDOV
A. Tightening screw 30 ± 3
(50 ± 3) + (180° ± 10°)
B. Tightening screw 20 ± 3
(40 ± 3) + (135° ± 10°)
EXCEL 079100991D
Tightening of pulley on propeller shaft to front differential
Use a yellow permanent marker to indicate it has been tightened. A. Tightening torque 170 ± 17
PDM 400521-010

Page 104 of 1659

2a
2b
2c
2d
L714 00 08 00
2
2c
13
5
7
9
2
4
6
8
10
A
1
3
4
5
2
6
7 8
A
B
B
B
A
A

DESCRIPTION TIGHTENING TORQUE (Nm) PICTURE
® Automobili Lamborghini S.p.A.7KHLQIRUPDWLRQDQGSURFHGXUHVSXEOLVKHGEHORZDUHVWULFWO\FRQ¿GHQWLDODQGH[FOXVLYHO\IRUWKH/DPERUJKLQL'HDOHU1HWZRUNDQG$XWKRUL]HG6HUYLFH3RLQWV$OOFRS\ULJKWVDUHSURSHUW\RI$XWRPRELOL
/DPERUJKLQL6S$EDVHGRQFRS\ULJKWODZ$OORIWKH3')FKDSWHUVLQWKH:(%ZRUNVKRSPDQXDOVGHVFULEHGEHORZDUHEDVHGRQLQIRUPDWLRQDYDLODEOHDWWKHWLPHRISXEOLFDWLRQ7KHFRPSDQ\UHVHUYHV
WKH ULJKW WR PDNH XSGDWHV DQG PRGL¿FDWLRQV 7KH IROORZLQJ DUH SURKLELWHG UHSULQWLQJ UHSURGXFWLRQIRUZDUGLQJ WR XQDXWKRUL]HG SHRSOH DQGRU WKLUG SDUWLHV DQG WUDQVODWLRQ LQFOXGLQJ SDUWLDO ZLWKRXW
ZULWWHQDXWKRUL]DWLRQIURP$XWRPRELOL/DPERUJKLQL6S$
 7LJKWHQLQJWKHGDPSHUDQGSXOOH\RQWRWKHFUDQNVKDIW
A. Tightening torque 15
22 + 90°
EXCEL 079100991D
 7LJKWHQLQJWKHÀ\ZKHHORQWRWKHFUDQNVKDIW A. Tightening torque (60 ± 3) + (90° ± 10°)
EXCEL 079100991D
 7LJKWHQLQJWKHORZHUSDUWRIFUDQNFDVHWRFUDQNFDVHVHDPEROWV
A. Tightening torque 9
B. Tightening torque 10
EXCEL 079100991D

Page 105 of 1659

3a
3b
3c
3d
L714 00 08 00
3
A
1 67
8 2
9
3
4
5
A
A
A

DESCRIPTION TIGHTENING TORQUE (Nm) PICTURE
® Automobili Lamborghini S.p.A.7KHLQIRUPDWLRQDQGSURFHGXUHVSXEOLVKHGEHORZDUHVWULFWO\FRQ¿GHQWLDODQGH[FOXVLYHO\IRUWKH/DPERUJKLQL'HDOHU1HWZRUNDQG$XWKRUL]HG6HUYLFH3RLQWV$OOFRS\ULJKWVDUHSURSHUW\RI$XWRPRELOL
/DPERUJKLQL6S$EDVHGRQFRS\ULJKWODZ$OORIWKH3')FKDSWHUVLQWKH:(%ZRUNVKRSPDQXDOVGHVFULEHGEHORZDUHEDVHGRQLQIRUPDWLRQDYDLODEOHDWWKHWLPHRISXEOLFDWLRQ7KHFRPSDQ\UHVHUYHV
WKH ULJKW WR PDNH XSGDWHV DQG PRGL¿FDWLRQV 7KH IROORZLQJ DUH SURKLELWHG UHSULQWLQJ UHSURGXFWLRQIRUZDUGLQJ WR XQDXWKRUL]HG SHRSOH DQGRU WKLUG SDUWLHV DQG WUDQVODWLRQ LQFOXGLQJ SDUWLDO ZLWKRXW
ZULWWHQDXWKRUL]DWLRQIURP$XWRPRELOL/DPERUJKLQL6S$
Fastening the power steering pipe in the rear area
Align the two references before tightening the unions
A. Tightening torque of pipe 40
PDM 400422-032
7LJKWHQLQJWKHVSDUNSOXJVRQULJKWDQGOHIWKHDGV
A. Spark plug tightening (101905619) - with the grease 18 ± 5%
A. Spark plug tightening (101905611C) - without the grease 25 ÷ 30
EXCEL 079100991D
 7LJKWHQLQJWKHLQWDNHPDQLIROGRQWRWKHKHDGV “
A. Tightening torque of screw
EXCEL 079100991D
 7LJKWHQLQJWKHJHDUER[DVVHPEO\RQWRWKHHQJLQHDVVHPEO\ “ A. Tightening torque
EXCEL 079100991D

Page 106 of 1659

4a
4b
4c
4d
L714 00 08 00
4
A
1
2 3
3 1 2 2
1
3
A
4c
B
B
B
A
DESCRIPTION TIGHTENING TORQUE (Nm) PICTURE
® Automobili Lamborghini S.p.A.7KHLQIRUPDWLRQDQGSURFHGXUHVSXEOLVKHGEHORZDUHVWULFWO\FRQ¿GHQWLDODQGH[FOXVLYHO\IRUWKH/DPERUJKLQL'HDOHU1HWZRUNDQG$XWKRUL]HG6HUYLFH3RLQWV$OOFRS\ULJKWVDUHSURSHUW\RI$XWRPRELOL
/DPERUJKLQL6S$EDVHGRQFRS\ULJKWODZ$OORIWKH3')FKDSWHUVLQWKH:(%ZRUNVKRSPDQXDOVGHVFULEHGEHORZDUHEDVHGRQLQIRUPDWLRQDYDLODEOHDWWKHWLPHRISXEOLFDWLRQ7KHFRPSDQ\UHVHUYHV
WKH ULJKW WR PDNH XSGDWHV DQG PRGL¿FDWLRQV 7KH IROORZLQJ DUH SURKLELWHG UHSULQWLQJ UHSURGXFWLRQIRUZDUGLQJ WR XQDXWKRUL]HG SHRSOH DQGRU WKLUG SDUWLHV DQG WUDQVODWLRQ LQFOXGLQJ SDUWLDO ZLWKRXW
ZULWWHQDXWKRUL]DWLRQIURP$XWRPRELOL/DPERUJKLQL6S$
 7LJKWHQLQJWKHVWDUWHURQWRWKHJHDUER[DVVHPEO\ “
A. Tightening torque
EXCEL 079100991D
 7LJKWHQLQJWKHFOXWFKDVVHPEO\RQWRWKHÀ\ZKHHO “ A. Tightening torque
EXCEL 079100991D
 7LJKWHQLQJWKHWLPLQJER[RQWRWKHFUDQNFDVH
A. Tightening torque 25 ± 5%
B. Tightening torque 10 ± 5%
EXCEL 079100991D

Page 107 of 1659

5a
5b
5c
5d
L714 00 08 00
5
AA
AA
1
23
4
B
A
A

DESCRIPTION TIGHTENING TORQUE (Nm) PICTURE
® Automobili Lamborghini S.p.A.7KHLQIRUPDWLRQDQGSURFHGXUHVSXEOLVKHGEHORZDUHVWULFWO\FRQ¿GHQWLDODQGH[FOXVLYHO\IRUWKH/DPERUJKLQL'HDOHU1HWZRUNDQG$XWKRUL]HG6HUYLFH3RLQWV$OOFRS\ULJKWVDUHSURSHUW\RI$XWRPRELOL
/DPERUJKLQL6S$EDVHGRQFRS\ULJKWODZ$OORIWKH3')FKDSWHUVLQWKH:(%ZRUNVKRSPDQXDOVGHVFULEHGEHORZDUHEDVHGRQLQIRUPDWLRQDYDLODEOHDWWKHWLPHRISXEOLFDWLRQ7KHFRPSDQ\UHVHUYHV
WKH ULJKW WR PDNH XSGDWHV DQG PRGL¿FDWLRQV 7KH IROORZLQJ DUH SURKLELWHG UHSULQWLQJ UHSURGXFWLRQIRUZDUGLQJ WR XQDXWKRUL]HG SHRSOH DQGRU WKLUG SDUWLHV DQG WUDQVODWLRQ LQFOXGLQJ SDUWLDO ZLWKRXW
ZULWWHQDXWKRUL]DWLRQIURP$XWRPRELOL/DPERUJKLQL6S$
)DVWHQLQJWKHVXEÀRRUSRZHUVWHHULQJSLSHV
Align the two references before tightening the unions
A. Tightening torque of pipe 20
B. Tightening torque of pipe 40
PDM 400422-033
 7LJKWHQLQJWKHEXONKHDGVRQWRWKHJHDUER[D[OHVKDIWV  A. Tightening torque
PDM 400501-055
 7LJKWHQLQJWKHYDULDEOHYDOYHWLPLQJPHFKDQLVPV
A. Tightening torque 80
+
90°
EXCEL 079100991D
 7LJKWHQLQJWKHQR]]OHVRQWRWKHFUDQNFDVH “
A. Tightening torque

Page 108 of 1659

6a
6b
6c
6d
L714 00 08 00
6
1
3 2
A
6c
A
B
C
A
C
D
E
DESCRIPTION TIGHTENING TORQUE (Nm) PICTURE
® Automobili Lamborghini S.p.A.7KHLQIRUPDWLRQDQGSURFHGXUHVSXEOLVKHGEHORZDUHVWULFWO\FRQ¿GHQWLDODQGH[FOXVLYHO\IRUWKH/DPERUJKLQL'HDOHU1HWZRUNDQG$XWKRUL]HG6HUYLFH3RLQWV$OOFRS\ULJKWVDUHSURSHUW\RI$XWRPRELOL
/DPERUJKLQL6S$EDVHGRQFRS\ULJKWODZ$OORIWKH3')FKDSWHUVLQWKH:(%ZRUNVKRSPDQXDOVGHVFULEHGEHORZDUHEDVHGRQLQIRUPDWLRQDYDLODEOHDWWKHWLPHRISXEOLFDWLRQ7KHFRPSDQ\UHVHUYHV
WKH ULJKW WR PDNH XSGDWHV DQG PRGL¿FDWLRQV 7KH IROORZLQJ DUH SURKLELWHG UHSULQWLQJ UHSURGXFWLRQIRUZDUGLQJ WR XQDXWKRUL]HG SHRSOH DQGRU WKLUG SDUWLHV DQG WUDQVODWLRQ LQFOXGLQJ SDUWLDO ZLWKRXW
ZULWWHQDXWKRUL]DWLRQIURP$XWRPRELOL/DPERUJKLQL6S$
 7LJKWHQLQJWKHSKRQLFZKHHORQWRWKHÀ\ZKHHO “
A. Tightening torque
EXCEL 079100991D
 7LJKWHQLQJWKHRLOZDWHUSXPSRQWRWKHORZHUSDUWRIWKHFUDQNFDVH A. Tightening torque 10 ± 5%
EXCEL 079100991D
 7LJKWHQLQJWKHWLPLQJV\VWHPSDUWVRQWRWKHFUDQNFDVH
A. Tightening torque 10 ± 5%
B. Tightening torque 22 ± 5%
C. Tightening torque 10 ± 5%
D. Tightening torque 10 ± 5%
E. Tightening torque 42 ± 5%
EXCEL 079100991D

Page 109 of 1659

7a
7b
7c
7d
L714 00 08 00
7
A
A
BA
AA

DESCRIPTION TIGHTENING TORQUE (Nm) PICTURE
® Automobili Lamborghini S.p.A.7KHLQIRUPDWLRQDQGSURFHGXUHVSXEOLVKHGEHORZDUHVWULFWO\FRQ¿GHQWLDODQGH[FOXVLYHO\IRUWKH/DPERUJKLQL'HDOHU1HWZRUNDQG$XWKRUL]HG6HUYLFH3RLQWV$OOFRS\ULJKWVDUHSURSHUW\RI$XWRPRELOL
/DPERUJKLQL6S$EDVHGRQFRS\ULJKWODZ$OORIWKH3')FKDSWHUVLQWKH:(%ZRUNVKRSPDQXDOVGHVFULEHGEHORZDUHEDVHGRQLQIRUPDWLRQDYDLODEOHDWWKHWLPHRISXEOLFDWLRQ7KHFRPSDQ\UHVHUYHV
WKH ULJKW WR PDNH XSGDWHV DQG PRGL¿FDWLRQV 7KH IROORZLQJ DUH SURKLELWHG UHSULQWLQJ UHSURGXFWLRQIRUZDUGLQJ WR XQDXWKRUL]HG SHRSOH DQGRU WKLUG SDUWLHV DQG WUDQVODWLRQ LQFOXGLQJ SDUWLDO ZLWKRXW
ZULWWHQDXWKRUL]DWLRQIURP$XWRPRELOL/DPERUJKLQL6S$
Tightening the oil-water pump supports
B. Tightening torque 10 ± 5%
EXCEL 079100991D
 7LJKWHQLQJWKHIXHOSLSHVRQWRWKHLQWDNHPDQLIROG A. Tightening torque 25 ± 5%
EXCEL 079100991D
Secondary air circuit
A. Tightening torque 10 ± 5%
EXCEL 079100991D
 7LJKWHQLQJWKH6HOHVSHHGDFWXDWRURQWRWKHJHDUER[ A. Tightening torque 10 ± 5%
B. Tightening torque 10 ± 5%
PDM 086300-014

Page 110 of 1659

8a
8b
8c
8d
L714 00 08 00
8
A
A
126
1
3
9 15
16
10
4
5
11 13
72
814
A9 7 1 3
5
11
10
8
2
4
6
12
AA
DESCRIPTION TIGHTENING TORQUE (Nm) PICTURE
® Automobili Lamborghini S.p.A.7KHLQIRUPDWLRQDQGSURFHGXUHVSXEOLVKHGEHORZDUHVWULFWO\FRQ¿GHQWLDODQGH[FOXVLYHO\IRUWKH/DPERUJKLQL'HDOHU1HWZRUNDQG$XWKRUL]HG6HUYLFH3RLQWV$OOFRS\ULJKWVDUHSURSHUW\RI$XWRPRELOL
/DPERUJKLQL6S$EDVHGRQFRS\ULJKWODZ$OORIWKH3')FKDSWHUVLQWKH:(%ZRUNVKRSPDQXDOVGHVFULEHGEHORZDUHEDVHGRQLQIRUPDWLRQDYDLODEOHDWWKHWLPHRISXEOLFDWLRQ7KHFRPSDQ\UHVHUYHV
WKH ULJKW WR PDNH XSGDWHV DQG PRGL¿FDWLRQV 7KH IROORZLQJ DUH SURKLELWHG UHSULQWLQJ UHSURGXFWLRQIRUZDUGLQJ WR XQDXWKRUL]HG SHRSOH DQGRU WKLUG SDUWLHV DQG WUDQVODWLRQ LQFOXGLQJ SDUWLDO ZLWKRXW
ZULWWHQDXWKRUL]DWLRQIURP$XWRPRELOL/DPERUJKLQL6S$
Tightening the engine support screws
A. Tightening torque 40
PDM 400199-111
 7LJKWHQLQJWKHULJKWDQGOHIWKHDGFRYHU A. Tightening torque 10 ± 5%
EXCEL 079100991D
Tightening the right and left heads
Tighten in the following order:
1. Tightening torque A 06D103385E 30 ± 5%
2. Tightening torque A 06D103385E 60 ± 5%
3. Tightening torque A 06D103385E 90° ± 1°
4. Tightening torque A 06D103385E 90° ± 1°
EXCEL 079100991D
Tightening the U-bolts onto the camshafts (mechanical phase) A. Tightening torque 25
EXCEL 079100991D

Page:   < prev 1-10 ... 61-70 71-80 81-90 91-100 101-110 111-120 121-130 131-140 141-150 ... 1660 next >