oil LAMBORGHINI GALLARDO 2009 Workshop Manual
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® Automobili Lamborghini S.p.A.
7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
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W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
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' L V D V V H P E O L Q J W K H 3 S R Z H U V W H H U L Q J F L U F X L W S L S H 3 U H O L P L Q D U \ R S H U D W L R Q V •
' L V D V V H P E O H W K H U H D U Y H K L F O H À R R U (082503).
• Disassemble the left and rear aesthetic panels (081303).
• ' L V D V V H P E O H W K H D L U ¿ O W H U E R [ (013303).
• Empty the power steering circuit (042307).
' L V D V V H P E O L Q J W K H 3 S R Z H U V W H H U L Q J F L U F X L W S L S H
Position a suitable container to collect any residual power steering oil.
1. Cut the clamp ( $ ) L J ) to disconnect pipe 3 from the power steering pump
2 . Release the clamp ( % ) L J ) securing the pipe to the engine.
3 . Loosen the three screws ( ' ) L J ) to release the power steering oil tank ( & ) L J ).
4 . Release the clamp ( ( ) L J ) to disconnect pipe 3 from the power steering oil tank.
5. To remove pipe 3 ( ) L J H [ W U D F W L W I U R P E H O R Z W K H Y H K L F O H
Page 760 of 1659
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
A) $ V V H P E O L Q J W K H 3 R Z H U 6 W H H U L Q J T D Q N
1. Position the power steering tank ( $ ) L J ).
2. Tighten the 3 screws ( % ) L J ) that secure the bracket to the chassis.
3. Connect the 2 oil pipe and tighten the clamps ( & ) L J ).
Fill the power steering oil tank (042308).
• $ V V H P E O H W K H H Q J L Q H F R P S D U W P H Q W V L G H ¿ Q L V K L Q J H O H P H Q W (081305).
Page 762 of 1659
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W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
1.Secure the power steering oil radiator ( ' ) L J ) to the cross member of the chassis using the 2 screws
( ( ) L J ).
2. Connect the two oil delivery and return pipes ( ) ) L J ), securing them using the relevant clamps ( * ) L J ).
• Install the front bumper (080705).
Start the vehicle and perform the following operations:
• Move the steering wheel all the way to the right and to the left. Repeat this operation several times.
• Top up the power steering oil tank (042308).
Page 763 of 1659
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W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
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C) Assembling the power steering circuit pipes
The gearbox oil circuit is grouped as follows ( ) L J ):
A1. Front delivery pipe
A2. Front return pipe
C1 Central delivery pipe
C2 Central return pipe
3 Rear delivery pipe
3 Rear return pipe
3 Rear return pipe
5 L J K W K D Q G G U L Y H / H I W K D Q G G U L Y H
Page 767 of 1659
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7. Fasten the two front water cooling system pipes ( + ) L J ).
8. Fasten the 2 top screws ( , ) L J ); if loosened beforehand, to secure the left cooling circuit radiator also tighten
the 2 bottom screws.
Tighten the 2 screws ( - ) L J ) securing the air conveyor to the left cooling circuit radiator.
• Assemble the propeller shaft (030705).
• Assemble the front differential .
• Assemble the front bumper (080705).
• Assemble the battery .
• Assemble the luggage compartment tray .
‡ $ V V H P E O H W K H I U R Q W D Q G F H Q W U H Y H K L F O H À R R U V (082505).
• Assemble the front wheel arches (082105).
• Assemble the front tyres .
• Fill the power steering oil circuit (042308).
Page 770 of 1659
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
5 L J K W K D Q G G U L Y H R Q O \ Tighten the screw ( * ) L J ) to secure the clamp ( ) ) L J ) located on the bracket securing the A1front
delivery pipe and the C1rear delivery pipe.
7. Tighten the 3 clamps ( + ) L J ) securing the C1central delivery pipes, C2central return pipes and the brake
vacuum pump pipe to the chassis.
• Assemble the front and central cooling circuit pipes (012105).
• Assemble the propeller shaft (030705).
• Assemble the front differential .
• Assemble the front bumper (080705).
• Assemble the battery .
• Assemble the luggage compartment tray .
• $ V V H P E O H W K H I U R Q W D Q G F H Q W U H Y H K L F O H À R R U V (082505).
• Assemble the front wheel arches (082105).
• Assemble the front tyres .
• Fill the power steering oil circuit (042308).
Page 774 of 1659
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® Automobili Lamborghini S.p.A.
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Tighten the screw ( . ) L J ) fastening the mounting bracket on the front part of the 3 delivery pipe to the
chassis.
10. To connect the C1central delivery pipe connections and C2central return pipe connections to the 3 rear
delivery pipes and 3 rear return pipes, tighten the respective nuts ( / ) L J ).
• Assemble the entire engine (010003).
• Assemble the engine cooling system rear pipe (012103).
• Fill the power steering oil circuit (042307).
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® Automobili Lamborghini S.p.A.
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
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$ V V H P E O L Q J 3 S R Z H U V W H H U L Q J F L U F X L W S L S H 1.
Insert pipe 3 ( ) L J ) passing underneath the rear cross member ( ) L J ) and place it in its housing.
2. Secure the clamp ( $ ) L J ) to connect pipe 3 to the power steering oil tank.
3. Tighten the three screws ( & ) L J ) to fasten the power steering oil tank ( % ) L J ).
Page 776 of 1659
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4. Secure the clamp ( ' ) L J ) to connect pipe 3 to the power steering pump
5. Fasten the clamp ( ( ) L J ) to secure the pipe to the engine.
• $ V V H P E O H W K H U H D U Y H K L F O H À R R U (082505).
• Assemble the left and rear aesthetic panels (081305).
• $ V V H P E O H W K H D L U ¿ O W H U E R [ (013305).
• Fill the power steering oil circuit (042308).
Page 777 of 1659
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
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Disassembling the power steering pump 3 U H O L P L Q D U \ R S H U D W L R Q V •Lift the vehicle on the car lift (000000).
• Remove the rear left wheel (060103).
• 5 H P R Y H W K H U H D U À D W E R W W R P (082503).
Disassembling the power steering pump
1 R W H S R V L ] L R Q D U H X Q D G H J X D W R U H F L S L H Q W H S H U O D U D F F R O W D G L O L T X L G L L Q G H À X V V R
1. Loosen the screw ( A-Fig.1) fastening the power steering circuit delivery pipe clamp to the chassis.
2 . Loosen the screw ( B-Fig.2) and extract the delivery pipe ( C-Fig.2) from the power steering pump.
3 . Cut the clamp ( D-Fig.2) and extract the power steering oil return pipe ( E-Fig.2) from the pump.
4 / R R V H Q W K H ¿ [ L Q J V F U H Z V F-Fig.2) securing the pump to the engine.
5 . Remove the power steering pump ( G-Fig.2).