fuel pump LAMBORGHINI GALLARDO 2009 User Guide
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Sensor
A
Speed sensor
B * H D U V S R V L W L R Q V H Q V R U V
C Secondary air pressure sensors
' Low fuel pressure sensor output
( Wiv pressure sensor output
F Oil pressure sensor output
G CAM sensors output
H Exhaust phase sensors output
, Intake phase sensors output
L Coolant temperature sensor output
M Air temperature sensor
1 A/C sensor
O Clutch pump sensor
3 $ , 5 % $ * V H Q V R U V
Q Coolant level sensor
5 Oil level and temperature sensor
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W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
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A) Injectors
% ) X H O S X P S C) ' L V D V V H P E O \ fuel pump
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
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& ' L V D V V H P E O \ K L J K S U H V V X U H I X H O S X P S 3 U H O L P L Q D U \ R S H U D W L R Q V •
Remove the Engine Bay (081303).
• Remove the air intake manifold (012903).
• Remove high pressure fuel pump 3 8 1 7 2 % .
' L V D V V H P E O \ K L J K S U H V V X U H I X H O S X P S 1. Softly screw the two nipples ( $ ) L J ) on the pump
8 V H D Q H Z Q L S S O H V D I W H U H Y H U \ U H P R Y D O
2. Softly screw the purge screw ( % ) L J ) on the pump.
8 V H D Q H Z S X U J H V F U H Z D I W H U H Y H U \ U H P R Y D O
3. Disassemble the pump ( ) L J )
1.High pressure pump
2. Nipple
3. Nipple
4. Purge Screw
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
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7 K L V V H F W L R Q H [ S O D L Q V K R Z W R D V V H P E O H
A) Injectors % Reassembly fuel pump
& ) X H O S X P S
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
% 5 H D V V H P E O \ K L J K S U H V V X U H I X H O S X P S 1. Reassemble the various parts of the high pressure pump ( ) L J ).
1. High pressure pump
2. Nipple
3. Nipple
4. Purge Screw
2. Manually screw the purge screw ( $ ) L J ) on the pump.
Use a new purge screw.
3. Mannualy screw the two nipples ( $ ) L J ) on the pump.
Use new nipples.
• Assemble the high pressure fuel pump (Step C).
• Assemble the air intake manifold (012905).
• Assemble the Engine Bay (081305).
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
C) Assembling high pressure fuel pump
It is necessary to use new spare parts for the assembly procedure. Using worn parts can damage W K H F D U V H Y H U H O \
1. Spread a thin layer of oil on the grommet ( $ ) L J )
2. Assemble the pump and screw the mounting screws ( % ) L J E \ W X U Q L Q J W Z L F H ¿ U V W R Q H V F U H Z D Q G W K H Q W K H
other so as to tighten them symmetrically. Continue until the two screws are completely tightened.
6 F U H Z L Q J W K H V F U H Z V W L J K W H Q L Q J W R U T X H E
Screwing the screws asymettrically can cause damage to the seat or the stem of the pump.
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
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$ ' L V D V V H P E O L Q J W K H O H I W I X H O W D Q N 3 U H O L P L Q D U \ R S H U D W L R Q V •Empty the fuel tank
• Disassemble the engine unit .
• Disassemble the control unit plate .
' L V D V V H P E O L Q J W K H O H I W I X H O W D Q N 1. Disconnect the following pipes by removing the corresponding clamps •Rear air conditioner pipe ( $ ) L J ).
• Power steering circuit pipes ( % ) L J ).
• Brake vacuum pump pipe ( & ) L J ).
2. Disassemble the bulkhead ( ' ) L J ), removing the corresponding mounting screws ( ( ) L J ).
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
& ' L V F R Q Q H F W L Q J W K H I X H O W D Q N F R Q Q H F W L R Q S L S H V 3 U H O L P L Q D U \ R S H U D W L R Q V •Empty the fuel tank .
• Disassemble the engine unit .
• Disassemble the control unit plate .
' L V F R Q Q H F W L Q J W K H I X H O W D Q N F R Q Q H F W L R Q S L S H V 1. On the left side, disconnect the following pipes by removing the corresponding clamps: •Rear air conditioner pipe ( $ ) L J )
• Power steering circuit pipes ( % ) L J ).
• Brake vacuum pump pipe ( & ) L J ).
2. Loosen the 2 screws ( ( ) L J ) to remove the rear water pipe ( ' ) L J ) on the right side.
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Fig.1
D
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
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( P S W \ L Q J W K H I X H O W D Q N
: H D U W K H S H U V R Q D O S U R W H F W L Y H H T X L S P H Q W Z K H Q H P S W \ L Q J W K H W D Q N $ O V R E H V X U H • Q R W W R V P R N H
• W R Q H Y H U Z R U N F O R V H W R Q D N H G À D P H V
• W R D O Z D \ V N H H S D I X Q F W L R Q L Q J H [ W L Q J X L V K H U U H D G \ I R U X V H
3 U H O L P L Q D U \ R S H U D W L R Q V • Turn off the engine and remove the ignition key from the instrument cluster.
• Disconnect the battery (091500).
• Disassemble the bench (086803).
• Disassemble the control unit plate (098103)
( P S W \ L Q J W K H W D Q N
, I W K H W D Q N V D U H F R P S O H W H O \ I X O O H P S W \ V R P H R I W K H I X H O I U R P W K H ¿ O O H U
1. Loosen 4 screws on each plate ( B-Fig.1) to remove the 2 fuel tank plates on either side ( A-Fig.1).
2. Disconnect the fuel pump connector on the right ( C-Fig.1 D Q G W K H À R D W F R Q Q H F W R U R Q W K H O H I W C-Fig.1).
3. Disconnect the pipe with the smallest diameter ( D-Fig.1) from the connection pipes on the two tanks and
connect an extractor pump.
It is advisable to connect the extractor pump to the pipe with the smallest diameter because this allows the fuel to be extracted directly from the bottom of the tank.
, W L V D G Y L V D E O H W R F D U U \ R X W W K L V S U R F H G X U H H V S H F L D O O \ Z K H Q W K H U H L V D V L J Q L ¿ F D Q W D P R X Q W R I I X H O L Q W K H W D Q N
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® Automobili Lamborghini S.p.A.
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
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) X H O $ Q W L ( Y D S R U D W L R Q 6 \ V W H P
The anti-evaporation system prevents the fuel vapors, which consist of the lightest fractions of the hydrocarbons that form in the tank, from discharging into the atmosphere and being suctioned again to be burned.
The system operates especially when the outside temperature is high and the fuel temperature rises, thus increasing the tendency to evaporate. 2 S H U D W L Q J 3 U L Q F L S O H
7 K H I X H O Y D S R U V L Q W K H W D Q N D U H F R Q Y H \ H G E \ P H D Q V R I D À R D W L Q J Y D O Y H L Q V W D O O H G R Q W K H W D Q N W R D F D Q L V W H U Z K L F K F D Q
absorb them when the engine is off. 7 K H À R D W L Q J Y D O Y H K D V W K H I R O O R Z L Q J I X Q F W L R Q V •
It prevents the fuel from reaching the canister in the case of hard acceleration/deceleration when the car has a
full tank, or from spilling from the tank, in case the car rolls over;
• It allows the vapors to pass from the tank to the canister;
• It enables to discharge into the atmosphere any excess pressure inside the tank (electrovalve malfunctioning,
clogged pipe).
The canister is connected, by means of two solenoid valves, to two pipes that convey the vapors to the engine intake
manifolds. With the engine running, each solenoid valve is piloted in duty-cycle by the engine control unit according
to engine speed and load, thus putting the canister into communication with the intake manifold and allowing the
suction of the vapors inside the canister. At high engine speed, a venting valve, connecting the canister to the
D W P R V S K H U H E \ P H D Q V R I D Q D G H T X D W H D L U ¿ O W H U S U H Y H Q W V W K H F D Q L V W H U L P S O R V L R Q W K D W F D Q E H F D X V H G E \ W K H H Q J L Q H vacuum.
Fuel anti-evaporation system layout (Fig.1)
A. Fuel pump
B. Left fuel tank
C. Right fuel tank
D. Filter Canister
E. Diagnosis pump