Fuel LAMBORGHINI GALLARDO 2009 Owner's Manual

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I = Inspection and any additional service if required NOTE: Date:
A = Adjustment
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Remove the engine wiring harness. •Disassemble the bench (086803).
• Disassemble the right side member cover (086803).
• Disassemble the right B pillar cover (086803).
21. Disconnect the E-gear control unit connectors ( A-Fig.17) and loosen the corresponding earth ( %)LJ). Only
for vehicles equipped with an E-gear system.
22. Disconnect the connections of the 4 relays ( C-Fig.17) connected to the main electrical system.
23. Detach the 2 fuse blocks ( ')LJ) from the corresponding support.
24. Loosen the 2 screws ( ()LJ) securing the relay support ( F-Fig.17) to the chassis.
25 . Disconnect the 7 relays on the support ( F-Fig.17).
1- Blue 643 main relay.
2- Gray 643 secondary air pump relay.
3- Purple 373 +50 1 relay.
4- Red 373 +50 2 relay.
5- Orange 643 secondary air pump 1 relay.
6- Green 643 engine relay.
7- White 179 E-gear pump relay (only on vehicles equipped with an E-gear system).
8- Blank.
9- Blank.
26. Disconnect the 3 fuses on the relay support ( F-Fig.17).
A- Black - 50A secondary air pump 1.
B- Brown - 40A fuel pump supply.
C- Blank.
D- Red - 50 A secondary air pump 2.

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20. Connect the fuel pipe ( X-Fig.15).
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21. Connect the canister pipe ( Y-Fig.15 E\VHFXULQJLWVFODPS
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'LVDVVHPEOLQJWKHKHDGV 3UHOLPLQDU\RSHUDWLRQV • Disassemble the engine (010003)
• Disassemble the Exhaust manifold (013103)
• Disassemble the coils (090503)
• Disassemble the variable valve timing mechanisms (011603)
Adopt the safety procedure to reduce the fuel pressure in the supply circuit (012803).
'LVDVVHPEOLQJWKHULJKWDQGOHIWKHDGFRYHUV 1. Disconnect the supply circuit pipe ( A-Fig.1) from the high pressure pump.
2. Free the 2 head covers ( B-Fig.1) from the 2 heads (one cover per head) by removing all 32 screws (16 screws
per cover).
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Disassemble the bench (086803).
• Disassemble the control unit plate (098103).
• Empty the fuel tank (020107).
Floats disassembly
1. Detach the plate ( A-Fig.1 E\XQVFUHZLQJWKH¿[LQJVFUHZV B-Fig.1).
2 . Disconnect the tubes ( C-Fig.2) and the connector ( D-Fig.2).
3. Unscrew the ring nut ( E-Fig.2) that secures the cover.
4. Remove the cover ( F-Fig.2) and the gasket ( G-Fig.2).

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5. Disconnect the fuel tubes ( H-Fig.3) and the connectors ( I-Fig.3).
6.  'LVFRQQHFWWKHÀRDW L-Fig.3) from its seat inside the tank.
7. Disconnect the fuel level sensor connector ( M-Fig.3 IURPWKHÀRDWDQGUHPRYHWKHÀRDW
8.  5HPRYH WKH ÀRDW 1)LJ) by disconnecting it from its seat inside the tank while keeping the teeth 1 and 2
pressed ( Fig.3).
5,*+77$1. 3UHOLPLQDU\RSHUDWLRQV • Disassemble the bench (086803).
• Disassemble the control unit plate (098103).
• Empty the fuel tank (020107).
Floats and fuel pump disassembly
1. Detach the plate ( A-Fig.4 E\XQVFUHZLQJWKH¿[LQJVFUHZV B-Fig.4).

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. Disconnect the tubes ( C-Fig.5) and the connector ( D-Fig.5).
3. Unscrew the ring nut ( E-Fig.5) that secures the cover.
4. Remove the cover ( F-Fig.6) and the gasket ( G-Fig.6).
5 . Disconnect the tube ( H-Fig.6) and the connectors ( I-Fig.6).
6 . Disconnect the connector ( L-Fig.6) from the fuel pump.

Page 331 of 1659

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. Disconnect the tube ( M-Fig.7) from the fuel pump.
8. Disengage the fuel pump ( 1)LJ) by turning the two clamps ( O-Fig.7).
9. Remove the fuel pump.
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12.  5HPRYH WKH ÀRDW R-Fig.8) by disconnecting it from its seat inside the tank, while keeping the teeth 1 and 2
pressed ( Fig.8).

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3. Connect the fuel tubes ( D-Fig.1 DQGWKHFRQQHFWRUV E-Fig.1).

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5. Connect the tube ( F-Fig.5 WRWKHIXHOSXPS

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