battery LAMBORGHINI GALLARDO 2009 Owner's Manual
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
5 H P R Y L Q J W K H F D U H Q J L Q H
7 K L V R S H U D W L R Q U H T X L U H V D F D U O L I W D Q G D K R L V W Z L W K D U R F N L Q J O H Y H U D Q G F K D L Q V W R V O L Q J W K H H Q J L Q H F W R E H ¿ [ H G R Q W K H H [ K D X V W P D Q L I R O G K R R N V
7 K H H Q J L Q H G U L Y H D V V H P E O \ F D Q E H U H P R Y H G I U R P W K H U H D U S D U W R I W K H Y H K L F O H R Q F H L W K D V E H H Q F R U U H F W O \ V O X Q J E \ P H D Q V R I D K R L V W D Q G R Q F H D O O W K H P H F K D Q L F D O H O H P H Q W V Z L U L Q J K D U Q H V V H V S L S H V D Q G K R V H V Z K L F K F R Q Q H F W L W W R W K H F K D V V L V E R G \ K D Y H E H H Q G L V F R Q Q H F W H G
3 U H O L P L Q D U \ R S H U D W L R Q V• Disconnect the battery (091503).
• Lift the vehicle on the car lift (000000).
• 5 H P R Y H W K H F D U À R R U V (082503).
• Remove the rear wheels (060103).
• Remove the rear combination lights (094503).
• Remove the rear bumper (080703).
• Disassemble the engine hood (082703).
• Remove the internal panels of the engine compartment and the corresponding support brackets (081303).
• Disassemble the rear wheel arch (082103).
• Disassemble the upper panel (081303).
• 5 H P R Y H W K H D L U ¿ O W H U D V V H P E O \ (013303).
• Remove the exhaust silencer (025103).
• Remove the rear torsion bar (051003).
' L V D V V H P E O L Q J W K H H Q J L Q H Disassembling the engine cross member 1. Remove the 8 lateral screws (4 per side) ( A-Fig.1).
7 R U H D F K W K H ¿ [ L Q J V F U H Z V R I W K H H Q J L Q H F U R V V P H P E H U \ R X K D Y H W R U H P R Y H
• power steering oil tank and its support bracket (042303).
• vacuum tank and its support bracket (061103).
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Fig.17
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Laying the engine wiring harness
Keep the battery disconnected while laying the engine wiring harness.
23. & R Q Q H F W W K H ( 1 & 6 Y D O Y H F R Q Q H F W R U A-Fig.17 L Q W K H U H D U S D U W R I W K H Y H K L F O H
24. Connect the pump connector ( B-Fig.17 V H F X U H W K H F D Q L V W H U ¿ O W H U C-Fig.17 E \ ¿ [ L Q J W K H W K U H H V X S S R U W V D-
Fig.17 ).
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Fig.2
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C
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
% ' L V D V V H P E O L Q J W K H D L U L Q W D N H P D Q L I R O G V
3 U H O L P L Q D U \ R S H U D W L R Q V •Disconnect the vehicle battery. (091503).
• Disassemble the engine hood (082703).
• Remove the engine aesthetic panels (Engine Bay) (081303).
' L V D V V H P E O L Q J W K H D L U L Q W D N H P D Q L I R O G V1.
Unscrew the 5 screws( A-Fig.2 ) and remove the cover ( B-Fig.2).
2. Unscrew the 12 screws ( C-Fig.2) securing the manifolds (4 side screws and 8 center screws).
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Fig.5
GH
Fig.6
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
7. Connect the breather pipe ( G-Fig.5).
Secure the expansion tank pipe stop ( H-Fig.5) to the intake manifold.
9.
Tighten the 5 screws ( I-Fig.6) securing thecover ( L-Fig.6 ).
•
Connect the vehicle battery .
• Assemble the engine aesthetic panels (Engine Bay) .
• Assemble the engine hood .
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Fig.1
D
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
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( P S W \ L Q J W K H I X H O W D Q N
: H D U W K H S H U V R Q D O S U R W H F W L Y H H T X L S P H Q W Z K H Q H P S W \ L Q J W K H W D Q N $ O V R E H V X U H • Q R W W R V P R N H
• W R Q H Y H U Z R U N F O R V H W R Q D N H G À D P H V
• W R D O Z D \ V N H H S D I X Q F W L R Q L Q J H [ W L Q J X L V K H U U H D G \ I R U X V H
3 U H O L P L Q D U \ R S H U D W L R Q V • Turn off the engine and remove the ignition key from the instrument cluster.
• Disconnect the battery (091500).
• Disassemble the bench (086803).
• Disassemble the control unit plate (098103)
( P S W \ L Q J W K H W D Q N
, I W K H W D Q N V D U H F R P S O H W H O \ I X O O H P S W \ V R P H R I W K H I X H O I U R P W K H ¿ O O H U
1. Loosen 4 screws on each plate ( B-Fig.1) to remove the 2 fuel tank plates on either side ( A-Fig.1).
2. Disconnect the fuel pump connector on the right ( C-Fig.1 D Q G W K H À R D W F R Q Q H F W R U R Q W K H O H I W C-Fig.1).
3. Disconnect the pipe with the smallest diameter ( D-Fig.1) from the connection pipes on the two tanks and
connect an extractor pump.
It is advisable to connect the extractor pump to the pipe with the smallest diameter because this allows the fuel to be extracted directly from the bottom of the tank.
, W L V D G Y L V D E O H W R F D U U \ R X W W K L V S U R F H G X U H H V S H F L D O O \ Z K H Q W K H U H L V D V L J Q L ¿ F D Q W D P R X Q W R I I X H O L Q W K H W D Q N
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Fig.4
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® Automobili Lamborghini S.p.A.
7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
The heating, air conditioning and air distribution unit is “dual zone” with: •
a heater battery ( A-Fig.4) divided into two zones, each supplied by the engine coolant by means of an
independent valve
• an evaporator ( B-Fig.4) for air conditioning connected to the air conditioning system R
IGHT SIDE
L EFT SIDE
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Fig.1
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® Automobili Lamborghini S.p.A.
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
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& K H F N D Q G U H S O D F L Q J W K H S R O O H Q ¿ O W H U V 3 U H O
iminary operations
• Remove the passenger side footboard (080103).
• Disassemble the passenger side lower dashboard assembly (086803).
• Remove the main fuse box (098103).
• Remove the ZKE control unit (098103).
1 R W H
Ensure that the ignition key is in the OFF position and disconnect the battery (091500).
5 H S O D F L Q J W K H ¿ O W H U V
1. Remove the 4 relays ( A-Fig.1 ¿ W W H G R Q W K H , / 0 F R Q W U R O X Q L W
2. ' L V F R Q Q H F W W K H , / 0 F R Q W U R O X Q L W F R Q Q H F W L R Q V B-Fig.1).
3. Unscrew the 3 bolts ( C-Fig.1) securing the support bracket ( D-Fig.1).
4. 5 H P R Y H W K H H Q W L U H V X S S R U W L Q F O X G L Q J E U D F N H W D Q G , / 0 F R Q W U R O X Q L W
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Fig.2 Fig.3
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® Automobili Lamborghini S.p.A.
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5.
2 S H Q W K H D L U F R Q G L W L R Q H U S R O O H Q ¿ O W H U À D S ( ) L J D Q G U H P R Y H W K H O R Z H U S R O O H Q ¿ O W H U D Q G W K H Q W K H X S S H U S R O O H Q
¿ O W H U F-Fig.3 ).
6. , Q V H U W R Q H ¿ O W H U D Q G W K H Q O L I W L W D Q G K R O G L W Z L W K \ R X U ¿ Q J H U W R L Q V H U W W K H R W K H U R Q H
7. & O R V H W K H D L U F R Q G L W L R Q H U À D S
8. Fasten the entire support, including bracket and control unit, on the chassis.
9. Connect the 3 connectors ( B-Fig.1) to the control unit.
10. Put the 4 relays ( A-Fig.1) on the control unit.
1 R W H
8 V H W K H / D 5 D $ 6 ³ % D V L F V H W W L Q J ´ V \ V W H P (109000)for the software checks and settings (set up the control
X Q L W V E \ P H D Q V R I W K H ³ D X W R P D W L F P R G H ´
• Reconnect the ZKE control unit (098105).
• Reconnect the main fuse box (098105).
• $ V V H P E O H W K H S D V V H Q J H U V L G H O R Z H U G D V K E R D U G D V V H P E O \ (086805).
• $ V V H P E O H W K H S D V V H Q J H U V L G H I R R W E R D U G (080105).
• Reconnect the battery (091505).
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
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$ ' H I U R V W À D S D F W X D W R U D Q G X S S H U D L U À D S G L V D V V H P E O \ 3 U H O L P L Q D U \ R S H U D W L R Q V • Place the ignition key (steering wheel column) in the OFF position.
• Remove the battery from inside the front hood by unscrewing the unit.
• Remove the dashboard (086803).
' L V D V V H P E O L Q J W K H D F W X D W R U V 1. Disconnect the connector from the actuators.
• 8 S S H U Y H Q W V À D S D F W X D W R U $ ) L J )
• ' H I U R V W Y H Q W V À D S D F W X D W R U % ) L J )
2. Unscrew the 3 screws on the actuator and remove it.
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H) 3 R O O H Q ¿ O W H U V disassembly
3 U H O L P L Q D U \ R S H U D W L R Q V • Remove the passenger side footboard (080103).
• Disassemble the passenger side lower dashboard assembly (086803).
• Remove the main fuse box (098103).
• Remove the ZKE control unit (098103).
1 R W H
Ensure that the ignition key is in the OFF position and disconnect the battery (091500).
' L V D V V H P E O L Q J W K H ¿ O W H U V
1. Remove the 4 relays ( $ ) L J ¿ W W H G R Q W K H , / 0 F R Q W U R O X Q L W
2. Disconnect the 3 ILM control unit connections ( % ) L J ).
3. Unscrew the 3 bolts ( & ) L J ) securing the support bracket ( ' ) L J ).
4. Remove the entire support, including bracket and ILM control unit.