engine LAMBORGHINI GALLARDO 2009 Owner's Guide
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7 \ S H ' H V F U L S W L R Q 2 . 1 2 5 H F W L ¿ H G
I = Inspection and any additional service if required NOTE: Date:
A = Adjustment
R = Replacement Stamp and signature:
7 K R X J K Q R W V W U L F W O \ Q H F H V V D U \ W K H V H R S H U D W L R Q V D U H U H F R P P H Q G H G L I W K H F D U K D V E H H Q R I W H Q G U L Y H Q R Q G X V W \ U R D G V R U L Q G L I ¿ F X O W U R D G W U D I ¿ F F R Q G L W L R Q , I W K H V H R S H U D W L R Q V D U H Q R W F D U U L H G R X W G X U L Q J W K H Z D U U D Q W \ S H U L R G W K H Z D U U D Q W \ Z L O O 1 2 7 O D S V H
7 K H P L Q L P X P G H D G O L Q H I R U W K H V H R S H U D W L R Q V L V W K H R Q H U H T X L U H G E \ / D P E R U J K L Q L E X W L W P D \ E H Q H F H V V D U \ W R U H V S H F W G L I I H U H Q W G H D G O L Q H V D F F R U G L Q J W R W K H O D Z V L Q I R U F H L Q W K H & R X Q W U \ R I Y H K L F O H U H J L V W U D W L R Q
5 H S O D F H F O X W F K L I G L V F Z H D U G H W H F W H G Z L W K W K H G L D J Q R V W L F L Q V W U X P H Q W L V K L J K H U W K D Q P P
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
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6 & + ( ' 8 / ( ' 0 $ , 1 7 ( 1 $ 1 & ( 3 / $ 1 P L O H V [ . P [
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( Q J L Q H
I Fuel evaporative emission control system
I Engine oil emission recirculation control system
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I & D U E X U D W L R Q & 2 + & F R Q F H Q W U D W L R Q
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, $ L U F R Q G L W L R Q L Q J V \ V W H P G X V W ¿ O W H U V D W O H D V W H Y H U \ W Z R \ H D U V
I / H I W U L J K W U D G L D W R U Y L V X D O L Q V S H F W L R Q R I W K H U D G L D W L Q J V X U I D F H
) U R Q W D [ O H V W H H U L Q J 5 H D U D [ O H
I 6 W H H U L Q J F R P S R Q H Q W V M R L Q W S U R W H F W L R Q V D Q G E R R W V R Q W K H V W H H U L Q J U D F N V W H H U L Q J O H Y H U V D Q G G U L Y H V K D I W V
I Front and rear suspension articulated joints: Y L V X D O L Q V S H F W L R Q D Q G F K H F N W R U T X H L V F R U U H F W
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A
Fig.1
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
5 H P R Y L Q J W K H F D U H Q J L Q H
7 K L V R S H U D W L R Q U H T X L U H V D F D U O L I W D Q G D K R L V W Z L W K D U R F N L Q J O H Y H U D Q G F K D L Q V W R V O L Q J W K H H Q J L Q H F W R E H ¿ [ H G R Q W K H H [ K D X V W P D Q L I R O G K R R N V
7 K H H Q J L Q H G U L Y H D V V H P E O \ F D Q E H U H P R Y H G I U R P W K H U H D U S D U W R I W K H Y H K L F O H R Q F H L W K D V E H H Q F R U U H F W O \ V O X Q J E \ P H D Q V R I D K R L V W D Q G R Q F H D O O W K H P H F K D Q L F D O H O H P H Q W V Z L U L Q J K D U Q H V V H V S L S H V D Q G K R V H V Z K L F K F R Q Q H F W L W W R W K H F K D V V L V E R G \ K D Y H E H H Q G L V F R Q Q H F W H G
3 U H O L P L Q D U \ R S H U D W L R Q V• Disconnect the battery (091503).
• Lift the vehicle on the car lift (000000).
• 5 H P R Y H W K H F D U À R R U V (082503).
• Remove the rear wheels (060103).
• Remove the rear combination lights (094503).
• Remove the rear bumper (080703).
• Disassemble the engine hood (082703).
• Remove the internal panels of the engine compartment and the corresponding support brackets (081303).
• Disassemble the rear wheel arch (082103).
• Disassemble the upper panel (081303).
• 5 H P R Y H W K H D L U ¿ O W H U D V V H P E O \ (013303).
• Remove the exhaust silencer (025103).
• Remove the rear torsion bar (051003).
' L V D V V H P E O L Q J W K H H Q J L Q H Disassembling the engine cross member 1. Remove the 8 lateral screws (4 per side) ( A-Fig.1).
7 R U H D F K W K H ¿ [ L Q J V F U H Z V R I W K H H Q J L Q H F U R V V P H P E H U \ R X K D Y H W R U H P R Y H
• power steering oil tank and its support bracket (042303).
• vacuum tank and its support bracket (061103).
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Fig.2 Fig.3
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C
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
2. Disconnect the wiring harness ( % ) L J ) from the cross member by removing its mounting clamps.
• Remove the engine oil tank (011503).
3. Remove the cross member spacers ( C-Fig.3) positioned in the 4 cross member support points on the chassis.
Set aside the spacers and put them back in the same position when assembling.
4. Remove the cross member.
• Empty the coolant tank (012107).
• Empty the air conditioning system tank (026007).
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Fig.4
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A
Fig.5
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Removing the vehicle engine 1. Unscrew the 4 screws (2 per side) ( A-Fig.4) of the engine support.
2. ) U H H W K H S U R S H O O H U V K D I W E \ X Q V F U H Z L Q J W K H ¿ [ L Q J V F U H Z V % ) L J ) and removing their spacers.
3. Remove the protective cover ( C-Fig.5) of the alternator cables.
4. Disconnect the positive cable ( ' ) L J ) of the alternator.
5. Remove the clamps ( ( ) L J ).
6. 5 H P R Y H W K H ¿ [ L Q J V F U H Z F-Fig.5) connecting the cable to the chassis.
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Fig.17
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Remove the engine wiring harness. •Disassemble the bench (086803).
• Disassemble the right side member cover (086803).
• Disassemble the right B pillar cover (086803).
21. Disconnect the E-gear control unit connectors ( A-Fig.17) and loosen the corresponding earth ( % ) L J ). Only
for vehicles equipped with an E-gear system.
22. Disconnect the connections of the 4 relays ( C-Fig.17) connected to the main electrical system.
23. Detach the 2 fuse blocks ( ' ) L J ) from the corresponding support.
24. Loosen the 2 screws ( ( ) L J ) securing the relay support ( F-Fig.17) to the chassis.
25 . Disconnect the 7 relays on the support ( F-Fig.17).
1- Blue 643 main relay.
2- Gray 643 secondary air pump relay.
3- Purple 373 +50 1 relay.
4- Red 373 +50 2 relay.
5- Orange 643 secondary air pump 1 relay.
6- Green 643 engine relay.
7- White 179 E-gear pump relay (only on vehicles equipped with an E-gear system).
8- Blank.
9- Blank.
26. Disconnect the 3 fuses on the relay support ( F-Fig.17).
A- Black - 50A secondary air pump 1.
B- Brown - 40A fuel pump supply.
C- Blank.
D- Red - 50 A secondary air pump 2.
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Fig.19
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M
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
29. Disconnect the earth cable on the right side of the engine compartment.
30. Disconnect the two clamps ( L-Fig.19) securing the engine wiring harness to the right secondary air pipe.
31. Disconnect the secondary air right pump connector ( M-Fig.19).
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Fig.20
1
1
O
3
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
32. 5 H O H D V H W K H L Q M H F W L R Q F R Q W U R O X Q L W 1 ) L J ) on the left side of the passenger compartment by loosening the two
E U D F N H W ¿ [ L Q J V F U H Z V O-Fig.20).
33. Loosen the clamp ( 3 ) L J ) securing the engine wiring harness to the chassis.
34. Position the control unit ( 1 ) L J ) on the engine.
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Fig.21
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R
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
35 Disconnect the two earth cables on the left side of the engine compartment ( Q-Fig.21).
36. Disconnect the two clamps ( R-Fig.21) securing the engine wiring harness to the left secondary air pipe.
37. Disconnect the secondary air left pump connector ( S-Fig.21).
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Fig.23
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Removing the vehicle engine 40. Secure the engine to the lifting device ( A-Fig.23) by hooking it onto the relevant anchoring points.
41. Lift and remove the engine.
Place a protective lid on the manifold to ensure it is not ruined by the lifting device.
3 U R F H H G V O R Z O \ Z K H Q O L I W L Q J W K H H Q J L Q H F K H F N L Q J W K D W W K H H Q J L Q H G R H V Q R W H Q F R X Q W H U R E V W D F O H V G X U L Q J U H P R Y D O
9 H U W L F D O O \ H [ W U D F W W K H H Q J L Q H I U R P W K H Y H K L F O H Z L W K R X W W L O W L Q J L W
3 U R W H F W W K H F D U E R G \ Z L W K U X E E H U J X D U G V V R L W G R H V Q R W E H F R P H G D P D J H G G X U L Q J H Q J L Q H U H P R Y D O
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3. 6 F U H Z W K H V F U H Z V S H U V L G H B-Fig.4) of the engine support.
6 F U H Z D W W D F K P H Q W W L J K W H Q L Q J W R U T X H E
2. 6 H F X U H W K H S U R S H O O H U V K D I W D Q G L W V V S D F H U V E \ V F U H Z L Q J W K H ¿ [ L Q J V F U H Z V (C-Fig.5 ).
6 F U H Z D W W D F K P H Q W W L J K W H Q L Q J W R U T X H F
3. ) D V W H Q W K H S R V L W L Y H D O W H U Q D W R U F D E O H W R W K H I U D P H E \ W L J K W H Q L Q J W K H V F U H Z D-Fig.5).
4. & R Q Q H F W W K H S R V L W L Y H F D E O H ( ) L J ) of the alternator.
5. Fasten the clamps ( F-Fig.5).
6. 6 H F X U H W K H S U R W H F W L Y H F R Y H U * ) L J ) of the alternator cables.